PARUL INSTITUTE OF MANAGEMENT

A REPORT ON SHAILY ENGINEERING AND PLASTIC L.T.D. AS A PART OF INDUSTRIAL VISIT SUBMITTED TO: PROF. TAMBE SIR PREPARED BY: RAVI SHIVHARE PARUL INSTITUTE OF MANAGEMENT (PGDM) FIRST SEMESTER PO: Limda, Ta: Waghodia, Dist: Vadodara

1 SHAILY ENGINEERING PLASTIC LIMITED VADODARA GUJARAT INDIA

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SHAILY ENGINEERING PLASTIC LIMITED

SHAILY is the plastic company which manufactures the plastic domestic product. It was started in 1987. When Mr. Mike Sanghvi (A plastics technologist with over 20 Years of rich experience in demanding north American Plastics Industries) started Halol plant to provide service excellence in plastics Injection Molding. Mr. Laxman Sanghvi a Chartered Accountant and Lawyer continues to provide financial acumen to the company. Mr. Hasmukh Shah is the Chairman of the company and hardly needs an introduction. Mr. Hasmukh Shah (Ex. Chairman & Managing Director of IPCL) has been the guiding spirit behind plastics age in India and continues to provide direction to the Board of Shaily Engineering Plastics Limited. It is a customer based company, which it manufactures that plastic product which the customer requires so there is no possibility of over production and under production. The company has divided its plant in five units. That is given below.

UNIT 1:- In this unit the company manufactures the raw material in to the finished or semi
finished product from different -2 types of the machines. There is an automatic machine in which raw material is put after then it is automatically transferred to another machine named INJECTION MOLDING MACHINE. This is the machine in which the minimum temperature is 200 degree Celsius to 300 degree Celsius, in which the raw material melt and take the shape after then it is transferred to the another machine in which its shape designed, and from which finished or semi finished product come. So there are various types of the machines for producing the different types or parts of the product.

RAW MATERIALS USED IN MANUFACTURING THE PRODUCT 

          Poly Phenylene Sulphide - PPS Poly Phenylene Oxide - PPO PolyOxy Methylene (Modified) - POM Polyamides - Nylon 6, 6/6, 6/12. 11, 12 Poly Carbonate - PC Polyesters - PBT, PET Melamine Polyster - MPF Polyetherimide - PEI Polyurethane - PU Polyethersulphone - PES Acrylonitrile Butadiene Styrene - ABS 2 SHAILY ENGINEERING PLASTIC LIMITED VADODARA GUJARAT INDIA

PARUL INSTITUTE OF MANAGEMENT  Phenol Formaldehyde - PF  Diallyphthallate DAP  Poly ether ether ketone PEEK

In this department there is the production house or store room where the raw material as well as semi finished product is kept so that they can be transferred in to the next unit/department for the assemble work. It is manufacturing the family model product as spoon, fork etc. And for manufacturing the items, machines are kept in the horizontal and vertical form in different-2 room. It is also manufacturing the CAP which is used to keep the medicines/tablet for the child safety. In this cap a button is used when we press the button then the pocket in which the medicine is kept, come outside the cap. So it is very helpful for the safety purpose. The company purchases the raw material from different companies such as ABS, RELIANCE and the other scarce raw material from the CHINA. NOTE:- this product (CAP FOR MEDICINE)is made only for the shell pack company situated in the USA, And the remaining products are made for IKEA, LAKME and exported to various countries such as JAPAN,USA, CHINA etc. Capacity of manufacturing the product is 10000 units per shift in a day. In each unit /department it has its own human resource department.

UNIT SECOND It is also called assembling hall, it is divided in two parts.

Molding A Molding B In molding A there are 13 machines which are installed in that plant and in molding B 10 machines are installed. The main work of this machine is to mold the items or give the shape to that product. Trade mark design /company logo is done by this machine. Semi finished or finished goods is kept here and then these products are molded / giving the shape or logo/trade mark design, after then they are assembled and sent to the finishing room for the packing and other type of the work.

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Different type of the machine is used for molding and assembling the product. These machines are made of high technology, some of which are purchased from LG, YAMAHA (India) and others from GERMANY, USA etc. In this machine there is automatic door in which product goes if any fault arises in the product then there will be a loud alarm and the door will not be open. So it is very helpful and user friendly to the employees. UNIT THIRD This is the finishing room in which the product is sent for the packing as well as for other work related to finishing of the product so that it can be exported.

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INJECTION MOLDING & PRODUCT DESIGN

5 SHAILY ENGINEERING PLASTIC LIMITED VADODARA GUJARAT INDIA

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There are two departments in the company

Technical department

In the technical department only engineering graduate people (BTECH & BE) are working. As it is an engineering company so it is mandatory in the technical department to have the engineering graduate people.

Non technical department NOTE

In the non technical department the people of all background (MBA/PGDM, SCIENCE, COMMERCE etc) are working. In the technical department 50% of the total employees are working and remaining are working in the non technical department. The overall employees of the company are around to 950. In which 50% employees are permanent and remaining are the contractual. There are total five plant in the vadodara (GUJARAT) in which three is in the Vadodara and remaining two are in the Halole.

For the new employee the training is provided for 15 days to 20 days, and for entering in the plant there is attendance card and entry card which we have to show at that time. The company is working 24 hours and it is closed to Sunday, but in Sunday the official work is closed and the work of maintenance is not closed. The monthly sales target of the company is 12 crore so the annual turnover is about to150 crore. The company is using the BRITISH based software (IQMS) In spite of the ENTERPRIZE RESOURCE PLANNING (ERP).

TRAINING OF THE EMPLOYEE

SAFETYOF THE EMPLOYEES IN THE COMPANY

In the company it is mandatory for every people to wear the helmet and shoes. There is emergency window every section where the people are working by machinery. There are different tools & techniques in which if any problem arises then a different type of sound arises which shows that any serious problem occurs in the plant so we have to go out of plant for our safety. It is mandatory for every employee to wear the mask in hand for the safety. There is fire preventing tools which is used in critical conditions.

6 SHAILY ENGINEERING PLASTIC LIMITED VADODARA GUJARAT INDIA

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CORPORATE SOCIAL RESPONSIBILITY

company has its own social responsibility that is given below.

Despite earning of money the

 Check up the health of the employees, therefore it has been tie up with several hospital where the employees have to go for their health check up.  It is organizing the general awareness programme for the welfare of the society as opening the school in the rural areas etc.  It is also arranging the other type of programme such as yoga, exercise etc for the welfare of the society.  The company is not producing anything which affects the environment very badly.

SUGGESTION
 The company should increase the permanent.  It should also consider for more safety of the employees by using the latest technology rather than emergency window or loud alarm system.  It should increase its check point for further reduce the accident.  For the expansion of the company, it should marketing the products.

CONCLUSION
    SHAILY is an engineering company. It manufactures only plastic domestic product. It is totally exporting company. As it uses the electricity rather than any material for manufacturing the product so it is pollution free (not fully) company.  It is just manufacturing the product not marketing it

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