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Alok Sharma
Alok Sharma
Alok Sharma
OVERVIEW
1 2 3 4 5 ABOUT IGL NATURAL GAS : COMPRESSED NATURAL GAS SAFETY IN CNG OPERATIONS SAFETY IN PNG OPERATIONS IGL INITIATIVES
DESU/Delhi/MARUTI
DADRI
NTPC DADRI
FARIDABAD TCL-BABRALA
CHAINSA
HVJ PIPELINE
DESIGN CAPACITY:33.4 MMSCMD DESIGN PRESSURE:92 KG/SQ CM LENGHTH:2800 KMS
MATHURA
(IFFCO) AONLA
SHAHJAHANPUR
(OFCL)
AGRA/FEROZ
NTPC AUR
JAGDISHPUR
CFCL
AURAIYA
BORERI ANTA
VIJAIPUR
DAHEJ KHERA
42*610 km
Hazira
VAGHODIA
Additional Compression
EXISTING LINE NEW LINE
AT PRESENT IGL IS OPERATING MORE THAN 3000 KMS OF PIPELINE NETWORK IN DELHI & NCR
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ABOUT IGL NATURAL GAS : COMPRESSED NATURAL GAS SAFETY IN CNG OPERATIONS SAFETY IN PNG OPERATIONS IGL INITIATIVES
NATURAL GAS
A MIXURE OF HYDROCARBONS TYPICAL COMPOSITION FOR NG METHANE (CH4) ETHANE (C2H6) PROPANE (C3H8) CARBON DI-OXIDE OTHERS SPECIFIC GRAVITY: CALORIFIC VALUE (net) : : : : : : : 85-90% 5-7% 2% 3-5% 1% 0.65 (Approx) 8300 KCAL/SCM
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UNIT
KCAL/KG AIR=1 C % IN AIR C
PETROL
11200 3.4 232-282 1-8 1977
DIESEL
10850 3.9 225 0.6-5.5 2054
250 Kg/cm2g
Storage Cascade
MOTHER STATION
Dispenser
<=200 Kg/cm2g
Dispenser
ONLINE STATION
<=200 Kg/cm2g
CNG Vehicle
Mobile Cascade Mobile Cascade
CNG Vehicle
DAUGHTER STATION
Dispenser
<=200 Kg/cm2g
Booster
Dispenser
<=200 Kg/cm2g
CNG Vehicle
CNG Vehicle
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(till 2012)
NO. OF STATIONS MOTHER ONLINE DAUGHTER DAUGHTER BOOSTER TOTAL COMPRESSION CAPACITY (MILLION SCM/DAY) NOS. OF CNG VEHICLES (APPROXIMATELY) AVERAGE CNG SALE, (MILLION SCM/DAY) : : : : : : : 1 3 5 9 0.02 1200 88 58 01 47 195 3.11 244 4.25
0.35 million
0.003
1.95
2.3 11
Delhi-CNG Infrastructure
Buses
14,764 1,10,245
Auto
The present infrastructure caters to more than 3,50,000 vehicles from NCT Of Delhi and NCR. This includes the largest fleet Of CNG buses operated in any single city in the world
CNG for Clean & Green Environment 12
200
150
100
50
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ABOUT IGL NATURAL GAS : COMPRESSED NATURAL GAS SAFETY IN CNG OPERATIONS SAFETY IN PNG OPERATIONS IGL INITIATIVES
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The CNG Stations are designed as per Best National & International Codes and Standards.
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PLC CONTROL
The unit is designed for fully automated, unattended operation. Auto start, auto stop, alarm & trip on development of abnormal condition through PLC control. The unit goes into a safe mode in case of any fault.
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SAFETY INTERLOCKS
Safety interlocks are provided in the PLC system to give Audio-Visual alarm & trip the unit whenever any of these parameter crosses the High/Low limits :
High Discharge Pressure : Each stage Low Pressure : Suction, Engine Lube Oil, Compressor Oil High Temperature : Each stage, Lube Oil, Coolant Gas Leakage in the Package Flame Low Level : Lube Oil, Coolant High Vibration
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IGNITION SYSTEM
The Natural Gas Engine is provided with a Breakerless Ignition system. There is no distributor in the system, which might be a potential source of spark. All the wiring harness of the Ignition system are enclosed in grounded, metal shielded flexible conduits, thus any leakage current does not generate spark. The Ignition transformers are mounted on the spark plug, avoiding any high tension cable. Engine Silencer is Residential / Hospital type with Exhaust Flame trap and Spool type Flexible Connector.
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ESD SYSTEM
The CNG compressor packages are provided with an Emergency Shut Down System. The ESD system is activated by pushing a Mushroom Head type Emergency switch mounted in a safe & accessible location. The ESD system, when activated, Brings the unit to an immediate halt. Isolates the unit from Gas Suction Line. Closes all the output priority valves, thus isolating the Compressor, Cascades & Dispensers from each other.
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ELECTRICAL CONNECTIONS
All the Cables are terminated with compression Explosion - proof glands. Double
The Electric Motors are Explosion Proof, with Motor Protection relays, with Multiple safety features.
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INTRINSICALLY SAFE
All the instruments / sensors are intrinsically safe, suitable for hazardous area application. Any Loose Wiring / Failure of any sensor / instrument takes the PLC to fail safe mode.
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SAFETY FEATURES
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The filling Hoses of CNG Dispensers are Electrically Conductive & designed as per ANSI / NGV 4.2 Static charge is carried to dispenser body, and does not produce spark during engagement and disengagement of Filling nozzle with Vehicle receptacle. The dispensers are Earthed to dissipate the Static Charge, and leakage current if any.
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INTER DISTANCES
(FROM BUILDINGS AND OUTER BOUNDARIES TO GAS STORAGE)
TABLE-1
S.NO. TOTAL CAPACITY OF GAS STORAGE UNITS (IN LTRS.) UPTO 4500 4500-10000 10000-100000 MINMUM DISTANCE FROM BUILDINGS AND BOUNDARIES (IN MTRS.) 2.5 4.0 10.0
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INTER DISTANCES
(BETWEEN VARIOUS FACILITIES)
TABLE-2
S. NO. 1 2 3 4 5 6 7 DISTANCE FROM (IN MTRS.) CNG COMPRESSOR CNG DISPENSING UNIT STORAGE CASCADES OUTER BOUNDARY WALL/CLF MS/HSD DISPENSER VENT OF MS/HSD U/G STORAGE TANKS FILLING POINT OF MS/HSD 1 3 2 3 6 6 2 3 2 4 6 4 3 2 2 T-1 T-1 (MIN-6) T-1 (MIN-4) 4 3 4 T-1 6 4 5 6 6 T-1 (MIN-6) 6 6 6 6 4 T-1 (MIN-4) 4 6 6 7 T-1 (MIN3) -DO-DO-DO-DO6 -
------------------T-1 (MIN-3)-------------------
DCP-10 KG. 1 1 1 1 -
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C) ADDITIONAL SAFETY MEASURES BY IGL: CO2 FLOODING SYSTEMS FOR COMPRESSORS ARE INSTALLED AS STANDARD SAFETY MEASURE.
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ABOUT IGL NATURAL GAS : COMPRESSED NATURAL GAS SAFETY IN CNG OPERATIONS SAFETY IN PNG OPERATIONS IGL INITIATIVES
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CNG
M.D.P.E 4 Bar
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AT PRESENT IGL IS OPERATING MORE THAN 3000 KMS OF PIPELINE NETWORK IN DELHI & NCR
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Commercial Connections 361 Industrial Connections Total PNG Sales 31 0.28 MMSCMD
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AKSHARDHAM TEMPLE
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CONCRETE MARKER
PLATE MARKER POLE MARKER CNG for Clean & Green Environment
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Consequences of Gas Leak & Fire at CNG Station due to Consumers Vehicles
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Failure of Safety Disc of CNG Cylinders results in High Pressure (up to 200 kg/cm2) Gas Leak resulting in damage to vehicles as well as CNG station
(Safety Disc)
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Unprotected Battery Terminals and Improper Wiring in CNG Vehicles Cause Fire due to Short Circuit
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ABOUT IGL NATURAL GAS : COMPRESSED NATURAL GAS SAFETY IN CNG OPERATIONS SAFETY IN PNG OPERATIONS IGL INITIATIVES
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DCP SYSTEM DESIGNED AND INSTALLED TO AVOID OCCURANCE OF FIRE DUE TO SAFETY DISC FAILURES RESULTING IN MAJOR FIRES.
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STATIONS EQUIPPED WITH LARGE CAPACITY DCP SYSTEM FOR ATTENDING BUS FIRE AT CNG STATION.
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TRAINING
Training is given prime importance and regular trainings are imparted to IGL employees, Contract workers, CNG & PNG consumers, Security Guards and Delhi Fire Service personnel.
Multi-discipline Core Safety Groups trained from NEBOSH, UK ensures implementation of Safety Management System in CNG and PNG - O&M.
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The CNG Vehicles are randomly checked for any gas leakage and other statutory compliances and observations are forwarded to concerned departments like DTC and Department of Surface Transport.
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EDUCATING CONSUMERS Free Service Camps are conducted to check the fitness of CNG vehicles and creating awareness for conservation of gas, among consumers by educating them and pasting cautionary instructions on their vehicles.
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ACHIEVEMENT
As a result of Management Commitment to Safety, dedicated Team-work and strong Safety Management System, IGL with more than 3000 kms pipeline network in Delhi & NCR, operating 24X7 with more than - 200 CNG stations, 3.5 Lac CNG vehicles and around 2.0 lacs PNG consumers, the company has crossed 60 Million Man Hours without any Reportable Lost Time Accident.
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Thanks
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