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Pathlaiya SS 132kV Busbar Design
Pathlaiya SS 132kV Busbar Design
SUMMARY
1.Design Parameter
Design maximum Current Fault Current, Symmetrical Minimum size recommended Isc = = =
British
2.Section Property
Outer diameter Inner diameter Thickness of wall Area of Cross-section Moment of Inertia Section Modulus = 102.00 mm = 90.52 mm = 5.74 mm = 1735.95 mm2 = 201.78 cm4 = 39.56 cm3 4.000 3.564 0.226 2.59 in in in sq.in
3.Electrical Design
Current Capacity = 2344 A Refer Calculation
4.Deflection Check
Self Weight of Bus Bar Unsupported span of Bus Bar Assumed Deflection L = = = 4.690 kg/m 1040 cm 3.90 cm 45.962 N/m
Refer Calculation
BUS SIZES PROPOSED FOR PATHLAIYA SUBSTATION Description 1 132kV Main Bus 2 Interconnecting Branch Bus Aluminum Bus size OD ID Thickness 102 90.52 5.74 4 3.56 0.226 76 69.03 2 2.875 2.718 0.079
mm inch mm inch
BUSBAR CALCULATION 132kV MAINBUS REFERENCE: IEEE-605/1998 A. Input Data: 1. Short Circuit Fault Data: a. Short Circuit Fault Current, Symmetrical rms A: 2. Fault Current Calculation For Aluminum Busbar Duration of fault, t sec Area of Cross section, A sq.mm Conductivity in percentage, G Final Temperature of Bus, Tf DegC Initial Temperature of Bus before fault, Ti DegC Constant Maximum allowable fault current I, A rms 15150 G Ti 20 15150 G I = 4.133 10 4 t A G Tf Ti C 1 1735 53 90 40 92.9 Isc 25000
Tf I 1 6 C .10 .A . .log t
20
3. VERTICAL DEFLECTION Constant w.r.t. conductor location and fault Distance betwwn the busbar, D, cm Short Circuit Force for three phase fault condition, Fsc N/m F sc ( 1.6 . ) .( Isc )
4 10 .D 2
Busbar / Conductor Self Weight Bus Weight, Fc N/m Connector Weight, Fd N/m Total Conductor / Bus weight, F G Span length for continous bus, LD Constant Modulas of Elasticity, E kPa Cross section moment of inertia, J cm4 C E J 1.78 6.895 .10 Refer Table 3
7
Fc Fd FG
201.78
Allowable deflection can be taken 0.5 - 1% of vertical dimension So, for calculation 0.5%x Bus height is taken Allowable deflection, Ya cm Maximum span Length cm 185 .E .J .Ya FG
1 4
Ya = 3.9
LD
C.
L D = 1.138 10
Allowable Span Length > the actual span, so design satisfactory 4. Conductor Fibre Stress Wind Unit force on Bus, Fw, N/m Outer diameter of bus, Do cm Taken Wind Pressure 75kg/mm2 as per specification Do N F w 75 .9.8 . 100 m Total Unit Force, FT, N/m for Horizontal Bus FT Fw F sc
2
Do = 10.2
F w = 74.97
FG
F T = 400.248
5. Fibre Stress for Continous Bus Constant Maximum Allowable Stress, FA kPa Section Modulas, S cm3 Max. Allowable Length, Ls cm Ls C. 28 .F A .S FT L s = 2.371 10 3 C FA S 3.16 203403 39.56 Table 4 Allowable stress
Max. span > Actual span, so the fibre stress is sufficient As Actual Span is 1050 cm, the design is satisfactory
Ap .dT
qc = 43.305
b. Radition loss, qr, watts/ft Emissivity without sun, Conductor Temperature, Tc, Kelvin Ambient Temperature, Ta, Kelvin 36.9 .10
12 .
Tc Ta
qr
.Ap . Tc
Ta
qr = 8.653
d. Resistance of Busbar Conductor Conductivity C', Cross section area, Sq.in Conductor Temperature, DegC 8.145 .10 . 1 ( C .A2 )
4
C A2 T2
53 2.59 90 6
0.00403 .C . ( T2 61
20 )
R = 7.388 10
1.28
( qc
qr ) .F R
I = 2.344 10
1.Design Parameter
Design maximum Current Fault Current Isc = = 800 A 25 kA
2.Section Property
Outer diameter Inner diameter Thickness of wall Area of Cross-section Moment of Inertia Section Modulus = = = = = = 73.03 69.03 2.00 446.26 28.16 7.71 mm mm mm mm2 cm4 cm3 2.875 2.718 0.079 0.69 in in in sq.in
3.Electrical Design
Current Capacity = 1097 A Refer Calculation
Refer Calculation
1. VERTICAL DEFLECTION Constant w.r.t. conductor location and fault Distance betwwn the busbar, D, cm Short Circuit Force for three phase fault condition, Fsc N/m F sc
2 ( 1.6 . ) .( Isc ) 4 10 .D
Busbar / Conductor Self Weight Bus Weight, Fc N/m Connector Weight, Fd N/m Total Conductor / Bus weight, F G Fc Fd FG Fc = 21.09 Fd = 19.6 F G = 40.69
Span length for Single Span bus, LD Constant Modulas of Elasticity, E kPa Cross section moment of inertia, J cm4
28.16
Allowable deflection can be taken 0.5 - 1% of vertical dimension So, for calculation 0.5%x Bus height is taken Allowable deflection, Ya cm Maximum span Length cm 185 .E .J .Ya C. FG
1 4
Ya = 2.65
Height 530cm
LD
L D = 696.138
2. Conductor Fibre Stress Wind Unit force on Bus, Fw, N/m Outer diameter of bus, Do cm Do = 7.303 Refer Summary Sheet
Fw
FG
F T = 376.622
3. Fibre Stress for Single span Bus Constant Maximum Allowable Stress, FA kPa Section Modulas, S cm3 Max. Allowable Length, Ls cm C. 8 .F A .S FT L s = 576.746 C FA S 3.16 203403 7.71 Table 4 Allowable stress
Ls
Max. span > Actual span, so the fibre stress is sufficient As Actual Span is 700 cm, the design is satisfactory
Ap .dT
qc = 35.521
b. Radition loss, qr, watts/ft Emissivity without sun, Conductor Temperature, Tc, Kelvin Ambient Temperature, Ta, Kelvin Tc Ta 0.2 363.15 313.15 For new bus 90 DegC 40 DegC
qr
36.9 .10
12 .
.Ap . Tc
Ta
qr = 6.219
d. Resistance of Busbar Conductor Conductivity C', Cross section area, Sq.in Conductor Temperature, DegC 8.145 .10 . 1 ( C .A2 )
4
C A2 T2
0.00403 .C . ( T2 61
20 )
R = 2.773 10
1.2500
I = 1.097 10