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General Motors

4T40E / 4T45E

FWD 4 Speed
000
P&R Kit

500
076

766

520 510

301
777

531
442
528
176 534 532
507-5 313
538
209
535

321 747 320

740

004
Master L/Steels
Kit

421
422

314
315

536

538
533

002
OHK Kit

006
Master W/Steels
Kit

431

425

011
Filter Kit

Valve Body

030
Bushing Kit

446

119
Friction Module

301A 280

788

566
125

104

124

144

986

022

667

656 061

556

966

338

976

890

061B

175
Ring Kit
200
Washer Kit

201
Bearing Kit

669

286 658

2nd Roller
Clutch

Interm. / 4th
Band

2nd Clutch

286 881 878

565
975

965

879 126

400
Tech Manual

Rev. / Input
Drum

106

146

244 051

241

555

056

C
Input Sprag
Reaction Carrier Shaft

Direct Clutch

564
148

128 129 877

108

974

554

964B 964

048B

062

024

674

652

048

072

410

741-1
Neutral Safety
Switch

D&E Automotive Products, Inc.

166

Low Roller
Clutch

Low / Rev.
Band

Forward Clutch
Housing

Forward Clutch

139
Steel Module

993
993-7

Manual Valve

991
991-4
991-3

991-2

Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166

994

93

4T40E / 4T45E

FWD 4 Speed

324

700 278
880

671

926B 352
927
926

178 673

705
279

529

295

032

380

932
931
931B 363
354
937
936
895
Channel Plate

131 130

110

179

562
972 874

045 962

226

895

077

150*

713

706 281
298

Chain

678

892 229

046

General Motors

755

996
378

177

047

559

230*

969

Driven Sprocket
Support
132
569
112 231
979 989 871

668

B
Direct / Coast Drum

Reverse Clutch

624

238 612 888

584

594

582

889

235

Input Sun
Gear Shaft

Coast Clutch

592

050

574

882

232

875

C
Reaction
Carrier Shell

Reaction
Planet

Input
Sun
Gear

Input
Planet

Forward Hub
490
329

717
Diff.
Parts

760
070
031

438

715
883 257 181
054

634

254 690
618 247
054
888

894

716

292

598

887

675

894
077

D
060
076
493

Differential
382

379

999

Case
382

843

010
901

846
382
839
300
779

93

765

903
902 900
365
366
904
Interm. / 4th Servo

436

370

911
913
912 910
363
364

914
Low / Rev Servo

D&E Automotive Products, Inc.


Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
167

General Motors

4T40E / 4T45E
PART #

PAPER & RUBBER KIT

FWD 4 Speed
QTY.

REFERENCE #

93000APW ..... Paper & Rubber Kit, 4T40E (W/Bonded Pistons) (W/Bonded Rubber Pan Gasket) 1995-Up ....... 1 ......................
PART #

OVERHAUL KIT

QTY.

REFERENCE #

93002AW ....... Overhaul Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ................................... 1 ......................
PART #

MASTER L/STEEL KIT

QTY.

REFERENCE #

93004AW ....... Master L/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ......................... 1 ......................
PART #

MASTER W/STEEL KIT

QTY.

REFERENCE #

93006AW ....... Master W/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ....................... 1 ......................
PART #

FILTER

QTY.

REFERENCE #

93010A .......... Filter, 4T40E 1995-Up ..................................................................................................................... 1 ...................... 24203770


PART #

FILTER KIT

QTY.

REFERENCE #

93011AW ....... Filter Kit, 4T40E (W/Bonded Rubber Pan Gasket) 1995-Up .......................................................... 1 ......................
PART #

MISC FILTERS

QTY.

REFERENCE #

93016A .......... Screen, 4T40E Snaps Into Valve Body Seperator Plate 1995-Up .................................................. 1 ......................
PART #

BANDS

QTY.

REFERENCE #

93022A .......... Band, 4T40E Intermediate/4th 1995-Up ......................................................................................... 1 ......................


93024A .......... Band, 4T40E Low/Reverse 1995-Up (Use 23022E) ....................................................................... 1 ......................
23022E .......... Band, 4T40E Low/Reverse 1995-Up .............................................................................................. 1 ...................... 8651614
PART #

BUSHINGS

QTY.

REFERENCE #

93030A .......... Bushing Kit, 4T40E 1995-Up .......................................................................................................... 1 ......................


65036A .......... Bushing, 4T40E Converter Reactor (Front) 1995-Up .................................................................... 1 ...................... 8628915
93045A .......... Bushing, 4T40E Driven Sprocket Support (Rear) 1995-Up ............................................................ 1 ......................
93046A .......... Bushing, 4T40E Direct/Coast Clutch Drum (Front) 1995-Up .......................................................... 1 ......................
93047A .......... Bushing, 4T40E Direct/Coast Clutch Drum (Rear) 1995-Up .......................................................... 1 ......................
93048A .......... Bushing, 4T40E Forward Drum (Front, Small One) 1995-Up ......................................................... 1 ......................
93048B .......... Bushing, 4T40E Forward Drum (Rear, Large One) 1995-Up ......................................................... 1 ......................
93050A .......... Bushing, 4T40E Forward Clutch Hub 1995-Up .............................................................................. 1 ......................
93051A .......... Bushing, 4T40E Reaction Carrier Shell (Front) 1995-Up ............................................................... 1 ......................
93054A .......... Bushing, 4T40E Forward Drum Support (Front & Rear) 1995-Up .................................................. 2 ......................
93056A .......... Bushing, 4T40E Reaction Carrier Shell (Rear) 1995-Up ................................................................ 1 ......................
56060 ............. Bushing, 4T40E Case 1995-Up ...................................................................................................... 1 ......................
93061A .......... Bushing, 4T40E Reverse Input Drum (Front) 1995-Up .................................................................. 1 ......................
93061B .......... Bushing, 4T40E Reverse Input Drum (Rear) 1995-Up ................................................................... 1 ......................
93062A .......... Bushing, 4T40E Final Drive Sun Gear Shaft (Front) 1995-Up ....................................................... 1 ......................
PART #

METAL CLAD SEALS

QTY.

REFERENCE #

23070 ............. Seal, 4T40E Front Converter 1995-Up ........................................................................................... 1 ...................... 8664812
93072A .......... Seal, 4T40E Manual Shaft 1995-Up ............................................................................................... 1 ......................
93076A .......... Seal, 4T40E Axle (Both Sides) 1995-Up ......................................................................................... 2 ......................
93077A .......... Seal/Sleeve, 4T40E Axle (Inner)(Both Sides) 1995-Up .................................................................. 2 ......................
PART #

FRICTION CLUTCH

QTY.

REFERENCE #

93104A .......... Friction, 4T40E 2nd Clutch .070" 1995-Up ..................................................................................... 3 ...................... 24209723
93106A .......... Friction, 4T40E Direct Clutch .070" (W/36 External Teeth) 1995-Up ............................................ 4-6 .................... 24209727
93108A .......... Friction, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ............................................................. 7 ...................... 8684444
93110A ........... Friction, 4T40E Reverse Clutch .070" 1995-Up .............................................................................. 3 ......................
93112A ........... Friction, 4T40E Coast Clutch .070" 1995-Up .................................................................................. 4 ...................... 8684282
93119A ........... Friction Module, 4T40E (Hi-Energy) 1995-Up ................................................................................ 1 ......................
93119AHP ...... Friction Module, 4T40E (Hi-Performance, Blue Plate) 1995-Up ..................................................... 1 ......................
93119AS1 ...... Friction Module, 4T40E (Stage 1) 1995-Up ..................................................................................... 1 ......................

D&E Automotive Products, Inc.

168

Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166

4T40E / 4T45E

FWD 4 Speed
93124A
93125A
93126A
93128A
93129A
93130A
93130B
93131A
93132A
93139A
PART #
93144A
93146A
93148A
93150A
93150B
93150C
PART #

STEEL CLUTCH

QTY.

REFERENCE #

.......... Steel, 4T40E 2nd Clutch .089" (8 Teeth) 1995-Up .......................................................................... 3 ...................... 24200790
.......... Steel, 4T40E 2nd Clutch (Waved) 1995-Up .................................................................................... 1 ...................... 24200298
.......... Steel, 4T40E Direct Clutch .074" (W/16 Internal Teeth) 1995-Up ................................................. 4-6 .................... 8685879
.......... Steel, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ................................................................. 7 ...................... 8684445
.......... Steel, 4T40E Forward Clutch .038" (12 Teeth)(Waved) 1995-Up ................................................... 1 ...................... 24200467
.......... Steel, 4T40E Reverse Clutch .088" (30 Teeth) 1995-Up ................................................................ 3 ......................
.......... Steel, 4T40E Reverse Clutch .088" (30 Teeth)(Turbulator) 1998-Up .............................................. 3 ......................
.......... Steel, 4T40E Reverse Clutch .043" (8 Teeth)(Waved) 1995-Up ..................................................... 1 ......................
.......... Steel, 4T40E Coast Clutch .069" (12 Teeth) 1995-Up .................................................................... 4 ...................... 8685874
.......... Steel Module, 4T40E 1995-Up ........................................................................................................ 1 ......................
CLUTCH PRESSURE PLATES

QTY.

General Motors

PART #

REFERENCE #

.......... Pressure Plate, 4T40E 2nd Clutch .251" 1995-Up ......................................................................... 1 ...................... 8684324
.......... Pressure Plate, 4T40E Direct Clutch .204" (W/16 Internal Teeth) 1995-Up ................................... 1 ...................... 8685875
.......... Pressure Plate, 4T40E Forward Clutch .122" (30 Teeth) 1995-Up ................................................. 1 ...................... 24200595
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped A) 1995-Up .................................................... 1 ......................
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped B) 1995-Up .................................................... 1 ......................
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped C) 1995-Up ................................................... 1 ......................
OIL SEALING RINGS

QTY.

REFERENCE #

93175AT ......... Ring Kit, 4T40E (Teflon) 1995-Up ................................................................................................... 1 ......................


93177AT ......... Ring, 4T40E Direct/Coast Clutch Drum (Solid)(Teflon) 1995-Up .................................................... 4 ...................... 8684272
56178AT ......... Ring, 4T40E Turbine Shaft (Front)(Solid)(Teflon) 1995-Up ............................................................ 1 ...................... 8637170
56178BT ........ Ring, 4T40E Turbine Shaft (Rear)(Solid)(Teflon) 1995-Up ............................................................. 2 ...................... 8643058
93179AT ......... Ring, 4T40E Driven Sprocket Support (Vespel)(Teflon) 1995-Up ................................................... 2 ...................... 24201613
93181T ........... Ring, 4T40E Forward Drum Support (Teflon) 1995-Up .................................................................. 2 ...................... 24204223
PART #

WASHERS & BEARINGS

QTY.

REFERENCE #

93200A .......... Washer Kit, 4T40E 1995-Up ........................................................................................................... 1 ......................


93201A .......... Bearing Kit, 4T40E 1995-Up ........................................................................................................... 1 ......................
93209A .......... Bearing, 4T40E Pump Shaft Needle (With Seal) 1995-Up (1.065"OD) (.705" Wide) ..................... 1 ......................
93226A .......... Washer, 4T40E Driven Sprocket Support to Reverse Input Drum (Plastic, 8 Tab) 1995-Up .......... 1 ......................
93229A .......... Bearing, 4T40E Driven Sprocket Support to Direct/Coast Drum (Use 84257) 1995-Up ................ 1 ...................... 8644206
93230A .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .061" (Brown, Plastic) 1995-Up ....... 1 ......................
93230B .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .072" (Grey, Plastic) 1995-Up ......... 1 ......................
93230C .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .084" (Natural, Plastic) 1995-Up ..... 1 ......................
93230D .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .096" (Black, Plastic) 1995-Up ........ 1 ......................
93230E .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .107" (Orange, Plastic) 1995-Up ..... 1 ......................
93230F ........... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .119" (Violet, Plastic) 1995-Up ........ 1 ......................
93230G .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .131" (Yellow, Plastic) 1995-Up ....... 1 ......................
93230H .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .142" (Red, Plastic) 1995-Up .......... 1 ......................
93230J ........... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .154" (Green, Plastic) 1995-Up ....... 1 ......................
93231A .......... Bearing, 4T40E Direct/Coast Clutch Drum to Input Sun Gear Shaft (Front) 1995-Up ................... 1 ......................
93232A .......... Washer, 4T40E Forward Hub to Forward Drum (Plastic, 3 Tab) 1995-Up ...................................... 1 ......................
93235A .......... Bearing, 4T40E Input Planet to Forward Hub (Use 23257) 1995-Up ............................................. 1 ...................... 8644206
93238A .......... Bearing, 4T40E Reaction Planet to Input Sun Gear 1995-Up ........................................................ 1 ......................
93241A .......... Bearing, 4T40E Reaction Carrier Shaft to Sun Shell 1995-Up ....................................................... 1 ......................
93244A .......... Bearing, 4T40E Input Sun Gear Shaft to Reaction Carrier Shell (Rear) 1995-Up ......................... 1 ......................
65247A .......... Bearing, 4T40E/4T45E Differential To Sun Gear (2.000"OD) 1995-Up .......................................... 1 ......................
23247 ............. Bearing, 4T40E/4T45E Differential To Sun Gear (2.191"OD) 1995-Up .......................................... 1 ......................
23247A .......... Bearing, 4T40E/4T65E Differential To Sun Gear (2.125OD) ......................................................... 1 ......................
93254A .......... Bearing, 4T40E Forward Drum Support to Parking Gear 1995-Up ................................................ 1 ......................
23257 ............. Bearing, 4T40E Driven Sprocket Support to Direct/Coast Drum (& Input Planet to Forward
....................... Hub) 1995-Up .................................................................................................................................. 2 ...................... 8644206
93257A .......... Bearing, 4T40E Forward Drum to Support 1995-Up ...................................................................... 1 ......................
93278A .......... Washer, 4T40E Drive Sprocket to Case Cover (Plastic 4 Tab) 1995-Up ........................................ 1 ......................
56279A .......... Washer, 4T40E Drive Sprocket to Support 1995-Up ...................................................................... 1 ...................... 8652841
93280A .......... Washer, 4T40E Driven Sprocket to Side Cover 1995-Up ............................................................... 1 ......................
93281A .......... Washer, 4T40E Driven Sprocket to Support 1995-Up .................................................................... 1 ...................... 8637227
93286A .......... End Washer, 4T40E Input Sprag (2 Per Sprag) 1995-Up ............................................................... 2 ......................
56292 ............. Bearing, 4T40E Differential to Case 1995-Up ................................................................................ 1 ...................... 8631362
PART #

WASHERS & BEARINGS (Continued)

QTY.

REFERENCE #

56295 ............. Caged Needle Bearing, 4T40E Converter Reactor 1995-Up ......................................................... 1 ...................... 24214158
56298 ............. Caged Needle Bearing, 4T40E Driven Sprocket Support 1995-Up ................................................ 1 ...................... 8631190

D&E Automotive Products, Inc.


Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
169

General Motors

4T40E / 4T45E
PART #

GASKETS & RUBBER COMPONENTS

FWD 4 Speed
QTY.

REFERENCE #

93300AW ....... Gasket, 4T40E Bottom Pan (Bonded) 1995-Up ............................................................................. 1 ......................
93301A .......... Seal, 4T40E Side Cover Gasket (Inner)(Molded Rubber) 1995-Up ............................................... 1 ......................
93301B .......... Seal, 4T40E Side Cover Gasket (Outer)(Molded Rubber) 1995-Up .............................................. 1 ......................
93320A .......... Gasket, 4T40E Valve Body Spacer Plate to Case Cover 1995-03 ................................................ 1 ...................... 24212642
93320AA ....... Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2004-05 ............................................... 1 ......................
93320AB ........ Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2006-Up ............................................... 1 ......................
93321A .......... Gasket, 4T40E Valve Body to Spacer Plate 1995-03 ..................................................................... 1 ...................... 24207387
93321AA ....... Gasket, 4T40E Valve Body To Spacer Plate 2004-05 .................................................................... 1 ......................
93321AB ........ Gasket, 4T40E Valve Body To Spacer Plate 2006-Up .................................................................... 1 ......................
93324A .......... Gasket, 4T40E Case to Case Cover 1995-Up ................................................................................ 1 ......................
93338A .......... Piston, 4T40E Reverse Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ......................
93352A .......... D-Ring, 4T40E 1-2 Accumulator Piston 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ................... 1-3 ....................
93353A .......... D-Ring, 4T40E 2-3 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ......................
93354A .......... D-Ring, 4T40E 3-4 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ......................
93363A .......... Lip Seal, 4T40E Low/Reverse Servo Piston 1995-Up .................................................................... 1 ......................
93364A .......... O-Ring, 4T40E Low/Reverse Servo Cover 1995-Up ...................................................................... 1 ......................
93365A .......... Lip Seal, 4T40E Intermediate/4th Servo Piston 1995-Up ............................................................... 1 ......................
93366A .......... O-Ring, 4T40E Intermediate/4th Servo Cover 1995-Up ................................................................. 1 ......................
93379A .......... Seal, 4T40E Filter 1995-Up ............................................................................................................ 1 ......................
56380 ............. O-Ring, 4T40E Turbine Shaft (Goes Behind Splines) (4 & 6 Cylinder Type) .................................. 1 ......................
PART #

TECHNICAL MANUALS

QTY.

REFERENCE #

93400A .......... Tech Manual, 4T40E 1995-Up ........................................................................................................ 1 ......................


PART #

ELECTRICAL COMPONENTS

QTY.

REFERENCE #

93410A .......... Switch, 4T40E Neutral Safety 1995 ................................................................................................ 1 ......................


93410AA ........ Switch, 4T40E Neutral Safety 1996 ................................................................................................ 1 ......................
93410AB ........ Switch, 4T40E Neutral Safety 1997-03 ......................................................................................... 1 ......................
93410AC ........ Switch, 4T40E/4T45E Neutral Safety 2004-08 .............................................................................. 1 ......................
93421A .......... Solenoid, 4T40E 1-2 Shift 1995-Up (Also 2-3 Shift) .................................................................... 1-2 .................... 24207236
93422A .......... Solenoid, 4T40E 2-3 Shift 1995-Up (Use 93421A) ......................................................................... 1 ...................... 24207236
93425A .......... Solenoid, 4T40E Lock-Up (TCC) 1995-Up (Use 62418E) .............................................................. 1 ...................... 24212690
62418E .......... Solenoid, 4T40E Lock-Up (TCC) 1995-Up ..................................................................................... 1 ...................... 24212690
23431G .......... Solenoid, 4T40E Pressure Control (EPC) 1995-02 ........................................................................ 1 ...................... 10478146
23431GA ........ Solenoid, 4T40E Pressure Control (EPC) 2003-Up ........................................................................ 1 ...................... 24225825
23436G .......... Sensor, 4T40E Vehicle Speed 1995-Up ......................................................................................... 1 ...................... 24207507
93438A .......... Sensor, 4T40E/4T45E Input Speed 1995-Up (The Aluminum Bracket Has1 Bolt Hole & Is Square
....................... On The End) (.810 Long) ............................................................................................................... 1 ...................... 24218077
93438AA ....... Sensor, 4T40E/4T45E Input Speed 1997-Up (The Aluminum Bracket Has 1 Bolt Hole & Is Round
....................... On The End) (.725 Long) ............................................................................................................... 1 ...................... 10456546
93442A .......... Switch Assembly, 4T40E Manifold Pressure 1995-03 .................................................................... 1 ...................... 24226580
93442B .......... Switch Assembly, 4T40E Manifold Pressure 2004-Up .................................................................... 1 ...................... 24217544
93444A .......... Connector, 4T40E Case 1995-Up ................................................................................................... 1 ......................
62445E-2K ..... Repair Kit, 4T40E (Repairs The 2 Pin VSS Harness Only)(1OD) ................................................. 1 ......................
23445GH ........ Wire Harness Repair, 4T40E External (20 Pin Connector)(GM Universal)(Rostra) ..................... 1 ......................
93446A .......... Wire Harness, 4T40E Internal W/Case Connector 1995-Up (14 Prong Case Connector
....................... With 5 Two Prong Connectors & 1 Six Prong Connector) ............................................................. 1 ......................
93446B .......... Wire Harness, 4T40E Internal With Case Connector 1995-Up (14 Prong Case Connector With
....................... 5 Two Prong Connectors And 1 Five Prong Connector) ............................................................... 1 ......................
93447AC ........ Interceptor, 4T40E 1995-Up ............................................................................................................ 1 ......................
350-0063 ....... GM Computer Repair (ECM) 4T40E/4T45E (Wire Harness With Terminal Ends)(Rostra) .............. 1 ......................
PART #

MISC. COMPONENTS

QTY.

REFERENCE #

93493A .......... Fill Plug, 4T40E OiL 1995-Up ......................................................................................................... 1 ......................


PART #

HARD PARTS

QTY.

REFERENCE #

93500A ........... Pump Assy, 4T40E Complete 1995-Up .......................................................................................... 1 ...................... 24208987
93529A .......... Converter Reactor, 4T40E 1995-Up ............................................................................................... 1 ...................... 8685660
93554A .......... Drum, 4T40E Forward Clutch 1995-Up .......................................................................................... 1 ...................... 24203622
93555A .......... Reaction Carrier Shaft, 4T40E (Holds Direct Fri)(Splines Into Reaction Carrier) 1995-Up ............ 1 ......................
93556AK ........ Drum, 4T40E Reverse Input Clutch (W/Sprag)(3 Clutch) 1995-Up ................................................ 1 ......................
93559A .......... Drum, 4T40E Direct/Coast Clutch 1995-Up .................................................................................... 1 ......................
93562A .......... Piston Kit, 4T40E 2nd Clutch (Bonded) 1995-UP ........................................................................... 1 ......................
93564A .......... Piston Kit, 4T40E Forward Clutch (Bonded) 1995-UP .................................................................... 1 ......................

D&E Automotive Products, Inc.

170

Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166

FWD 4 Speed

4T40E / 4T45E
General Motors

93565A .......... Piston Kit, 4T40E Direct Clutch (Bonded) 1995-UP ........................................................................ 1 ......................
93566A .......... Piston Kit, 4T40E Reverse Clutch (Bonded) 1995-UP .................................................................... 1 ......................
93569A .......... Piston Kit, 4T40E Coast Clutch (Bonded) 1995-UP ........................................................................ 1 ......................
93574A .......... Hub, 4T40E Forward Clutch 1995-Up ............................................................................................ 1 ......................
93582A .......... Planet, 4T40E Input (Rear)(46 Tooth Sun Gear) 1995-Up ............................................................. 1 ...................... 24208590
93584A .......... Planet, 4T40E Reaction (Front)(42 Tooth Sun Shell) 1995-Up ....................................................... 1 ...................... 24208584
93592A .......... Ring Gear, 4T40E Input Planet (Rear) 1995-Up (Use 93594A) ...................................................... 1 ...................... 8684574
93594A .......... Ring Gear, 4T40E Reaction Planet (Front) 1995-Up ....................................................................... 1 ...................... 8684574
93598 ............. Ring Gear, 4T40E Final Drive (78 Teeth, Left Angled) 1995-96 ..................................................... 1 ......................
93598A .......... Ring Gear, 4T40E Final Drive (78 Teeth, Right Angled) 1997-Up ................................................... 1 ......................
93612A .......... Sun Gear, 4T40E Input (46 Teeth) 1995-Up ................................................................................... 1 ...................... 8684581
23618AA ........ Sun Gear, 4T40E Final Drive (34 Teeth, Left Angled) (2.170"OD) 1995-96 ................................... 1 ......................
23618AB ........ Sun Gear, 4T40E Final Drive (34 Teeth, Right Angled) (2.170"OD) 1997-Up ................................ 1 ......................
23618C .......... Sun Gear, 4T40E Final Drive (38 Teeth, Left Angled) (2.410"OD) 1995-96 ................................... 1 ......................
23618CA ........ Sun Gear, 4T40E Final Drive (38 Teeth, Right Angled) (2.410"OD) 1997-Up ................................ 1 ......................
93624A .......... Reaction Sun Shell, 4T40E W/42 Tooth Sun Gear 1995-Up .......................................................... 1 ......................
93634A .......... Support, 4T40E Forward Drum (Cast # 24205284)(17 Roller Sprag Type) .................................... 1 ...................... 24204222
93634AA ........ Support, 4T40E Forward Drum (Cast # 24205284)(16 Roller Sprag Type) .................................... 1 ...................... 24204810
93634AB ........ Support, 4T40E Forward Drum (Cast # 24200088)(16 Roller Sprag Type) .................................... 1 ...................... 24210106
93634AC ........ Support, 4T40E Forward Drum 1999 .............................................................................................. 1 ...................... 24212711
93648A .......... Sprag Assy, 4T40E Input (22 Elements)(W/Outer Race, Side Washers, Snap Ring) 1995-Up ..... 1 ......................
93652A .......... Sprag, 4T40E Low Roller Clutch (16 Rollers, Black Plastic Cage) ................................................. 1 ...................... 7471005
93652B .......... Sprag, 4T40E Low Roller Clutch (17 Rollers, Grey Plastic Cage) .................................................. 1 ......................
93656A .......... Sprag, 4T40E 2nd Roller Clutch (W/Cage) 1995-Up ...................................................................... 1 ......................
93658A .......... Sprag, 4T40E Input (22 Elements) 1995-Up ................................................................................... 1 ...................... 24203617
93667A .......... Outer Race, 4T40E 2nd Roller Clutch 1995-Up ............................................................................. 1 ......................
93668A .......... Shaft, 4T40E Input Sun Gear Shaft 1995-Up ................................................................................. 1 ...................... 24203613
93669A .......... Outer Race, 4T40E Input Sprag 1995-Up ....................................................................................... 1 ...................... 24200497
93671A .......... Shaft, 4T40E Pump Drive (With .060 Thick Steel Race) 1995-Up ................................................ 1 ...................... 8684255
93671AA ........ Shaft, 4T40E Pump Drive (With .550 Thick Steel Race) 1995-Up ................................................ 1 ......................
56673A .......... Turbine Shaft, 4T40E 1995-Up ....................................................................................................... 1 ...................... 8652382
93674A .......... Shaft, 4T40E Final Drive Sun Gear Shaft 1995-Up ........................................................................ 1 ...................... 24201609
93675A .......... Output Shaft, 4T40E (Short, External) 1995-Up ............................................................................. 1 ...................... 24200734
93678A .......... Output Shaft, 4T40E (Long, Internal) 1995-Up ............................................................................... 1 ...................... 24200733
93690A .......... Gear, 4T40E Parking Gear 1995-Up ............................................................................................... 1 ...................... 24204708
93700A .......... Chain, 4T40E (4 Cylinder) 3/4" Wide 1995-03 ................................................................................ 1 ...................... 24200738
93700AA ....... Chain, 4T40E (4 Cylinder) 5/8 Wide 11/03-Up ............................................................................... 1 ......................
23700C .......... Chain, 4T45E (7/8 Wide)(Mouse Ear Links) 1999-Up ................................................................... 1 ......................
93705A .......... Sprocket, 4T40E Drive (32 Teeth) 1995-Up .................................................................................... 1 ...................... 24204709
93705B .......... Sprocket, 4T40E Drive (35 Teeth) .660" Thick 1995-Up ................................................................. 1 ......................
93705BA ........ Sprocket, 4T40E Drive (35 Teeth) .775" Thick 1995-Up ................................................................. 1 ......................
93705C .......... Sprocket, 4T40E Drive (33 Teeth) .660" Thick 1995-Up ................................................................. 1 ......................
93705CA ........ Sprocket, 4T40E Drive (33 Teeth) .775" Thick 1995-Up ................................................................. 1 ......................
93706A .......... Sprocket, 4T40E Driven (38 Teeth) 1995-Up .................................................................................. 1 ...................... 24200079
93706B .......... Sprocket, 4T40E Driven (35 Teeth) .660" Thick 1995-Up ............................................................... 1 ......................
93706BA ........ Sprocket, 4T40E Driven (35 Teeth) .770" Thick 1995-Up ............................................................... 1 ......................
93706C .......... Sprocket, 4T40E Driven (37 Teeth) .660" Thick 1995-Up ............................................................... 1 ......................
93706CA ........ Sprocket, 4T40E Driven (37 Teeth) .775" Thick 1995-Up ............................................................... 1 ......................
93713A .......... Support, 4T40E Driven Sprocket (Cast # 8684348) 1995-96 ......................................................... 1 ...................... 24207143
93713B .......... Support, 4T40E Driven Sprocket (Cast # 24207153) 1997-02 ...................................................... 1 ......................
93713C .......... Support, 4T40E Driven Sprocket (Cast # 24216212) 2003-Up ...................................................... 1 ......................
93715A .......... Differential Assy, 4T40E (Use 23715) 1995-Up ............................................................................. 1 ......................
93715AHK ..... Differential Assembly, 4T40E (38 Teeth Left Angle Sun Gear) .705"OD Pin (3.05 Ratio)
....................... 1995-96 30 Teeth Pick-Up (With 23618C Sun Gear, 23715AH Differential, 93598 Ring Gear) ..... 1 ......................
93715AMK ..... Differential Assembly, 4T40E (38 Teeth Right Angle Sun Gear) .705"OD Pin (3.05 Ratio)
....................... 1997-Up 30 Teeth Pick-Up (With 23618CA Sun Gear, 23715AM Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
93715BEK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 31 Teeth Pick-Up (With 23618AA Sun Gear, 23715BE Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BFK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 29 Teeth Pick-Up (With 23618AA Sun Gear, 84715BF Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BGK ..... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 30 Teeth Pick-Up (With 23618AA Sun Gear, 23715BG Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BHK ..... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1997-Up 30 Teeth Pick-Up (With 23618AB Sun Gear, 23715BH Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
93715BJK ...... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio)

D&E Automotive Products, Inc.


Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
171

General Motors

4T40E / 4T45E

FWD 4 Speed

....................... 1997-Up 31 Teeth Pick-Up (With 23618AB Sun Gear, 23715BJ Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
23715BE ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(31 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BF ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(29 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BG ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(30 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BH ........ Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(30 Teeth Pick-Up) 1997-Up .............. 1 ......................
23715BJ ......... Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(31 Teeth Pick-Up) 1997-Up .............. 1 ......................
PART #

HARD PARTS (Continued)

QTY

REFERENCE #

93740A .......... Valve Body, 4T40E W/4 Solenoids (Cast # 8684055 or 24205471)(EPC Solenoid Is 1.320OD) . 1 ...................... 24209128
93740AA ....... Valve Body, 4T40E W/4 Solenoids (Cast # 24209130)(EPC Solenoid Is 1.320OD) ..................... 1 ......................
93740AB ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 Or 24214698A)(The EPC Solenoid
....................... Is 1.320OD)(Does Not Have A 2-3 Accumulator Valve) ............................................................... 1 ......................
93740AC ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 or 24214698A)(The EPC Solenoid
....................... Is .862OD)(Does Not Have A 2-3 Accumulator Valve) ................................................................. 1 ......................
93740AD ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24216020)(The EPC Solenoid Is .862OD)(Does
....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ......................
93740AE ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24233226)(The EPS Solenoid Is .862OD)(Does
....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ......................
PART #

VALVE BODY COMPONENTS

QTY

REFERENCE #

93741-1A ....... Manual Valve, 4T40E (Goes in Channel Plate) 1995-Up ................................................................ 1 ......................
33000-02 ....... Sleeve, 4T40E TCC Regulator Apply Valve (Sonnax) (Use With 33000-TL Reamer) ................... 1 ......................
33000-03 ....... Sleeve, 4T40E TCC Control Valve Sleeve (Sonnax) (Must Use F-3300-TL Reamer Set)
....................... (Use VB-Fix Also) ........................................................................................................................... 1 ......................
F-3300-TL ...... Reamer Set, Use With 33000-03 .................................................................................................... 1 ......................
33886-01K ..... Sleeve & Spring, 4T40E Actuator Feed Limit Valve (Sonnax) (Must Use 33886-TL Reamer) ...... 1 ......................
33886-TL ....... Reamer Set, Use With 33886-01K .................................................................................................. 1 ......................
33886-02 ....... Valve, 4T40E Pressure Regulator (Oversize) (Sonnax) (Must Use 33886-TL2 Reamer) ............ 1 ......................
33886-TL2 ..... Reamer Set, Use With 33886-02 (Sonnax) .................................................................................... 1 ......................
93741PK ........ Pressure Regulator Kit, 4T40E (Fixes 3 Valve Bodies) (Contains: 1 Guide, 1 Reamer, 3 Pair
....................... Of Valves & Springs & Seats, 3 Pump Priming Springs) ................................................................. 1 ......................
93741PK-1 ..... Pressure Regulator Refill Kit, 4T40E (Contains: 5 Each Pair Valve, Springs & Seats & Pump
....................... Priming Springs) .............................................................................................................................. 1 ......................
33886-03K ..... Valve Kit, 4T40E/4T45E Boost Valve & Sleeve (Sonnax) .............................................................. 1 ......................
33000-TL ....... Reamer Kit, 4T40E TCC Regulator Apply Sleeve (Sonnax) ........................................................... 1 ......................
93747A .......... Plate, 4T40E Valve Body Separator 1995-Up ................................................................................. 1 ...................... 24205050
PART #

HARD PARTS (Continued)

QTY

REFERENCE #

93755A .......... Channel Plate, 4T40E (1.103ID Sleeve)(Cast # 24200961) 1995-96 ........................................... 1 ...................... 24213577
93755B .......... Channel Plate, 4T40E (1.128ID Sleeve)(Cast # 24208122) 1997-98 ........................................... 1 ...................... 24210194
93755C .......... Channel Plate, 4T40E (Cast # 24216013) 1999-01 ........................................................................ 1 ...................... 24213193
93755S .......... Sleeve, 4T40E Case Cover (Channel Plate) 1995-Up ................................................................... 1 ......................
93760A .......... Case, 4T40E 2.4L & V-6 (Cast # 24201966) 1995-00 .................................................................... 1 ...................... 24207691
93760B .......... Case, 4T40E 2.2L (Cast # 24208105) 1997-00 .............................................................................. 1 ...................... 24207685
93760C .......... Case, 4T40E (Quad 4) (Cast # 24201960) 1995-Up ...................................................................... 1 ......................
93760CA ........ Case, 4T40E (Quad 4) (Cast # 24208106) 1995-Up ...................................................................... 1 ......................
93760CB ........ Case, 4T40E/4T45E (Quad 4) (Cast # 24208156) 1994-Up .......................................................... 1 ......................
93760DA ........ Case, 4T40E/4T45E (Saturn) (2.2L) 2000-Up (Cast # 24215871) ................................................ 1 ......................
93760G .......... Case, 4T45E (3.5L) 2005-Up (Cast # 2423338) ............................................................................ 1 ......................
93765A .......... Pan, 4T40E Bottom 1995-Up ........................................................................................................... 1 ......................
93766A .......... Pan, 4T40E Side 1995-96 ............................................................................................................... 1 ...................... 24203605
93766B .......... Pan, 4T40E Side 1997-98 ............................................................................................................... 1 ...................... 24213577
93766C .......... Pan, 4T40E Side 1999-03 (Cast # 24207184) ................................................................................ 1 ...................... 24213141
93766D .......... Pan, 4T40E Side (Cast # 24222115) 2004-Up ................................................................................ 1 ......................
93843A .......... Bracket, 4T40E Vehicle Speed Sensor 1995-Up ........................................................................... 1 ......................
93846A .......... Valve, 4T40E Oil Level Control 1995-Up ........................................................................................ 1 ......................
93871A .......... Snap Ring, 4T40E Holds Coast Clutch Spring Retainer In Drum 1995-Up .................................... 1 ......................
93874A .......... Snap Ring, 4T40E Holds 2nd Clutch Spring Retainer In Support 1995-Up ................................... 1 ......................
93875A .......... Snap Ring, 4T40E Holds Forward Clutch Pressure Plate In Drum 1995-Up ................................. 1 ......................
93877A .......... Snap Ring, 4T40E Holds Forward Clutch Spring Retainer In Drum 1995-Up ................................ 1 ......................
93878A .......... Snap Ring, 4T40E Holds Direct Clutch Pressure Plate In Drum 1995-Up ..................................... 1 ......................
93879A .......... Snap Ring, 4T40E Holds Direct Clutch Spring Retainer In Drum 1995-Up .................................... 1 ......................
56880 ............. Snap Ring, 4T40E Holds Drive Sprocket to Turbine Shaft 1995-Up .............................................. 1 ...................... 8631210
93881A .......... Snap Ring, 4T40E Holds Input Sprag to Outer Race 1995-Up ...................................................... 1 ......................
93882A .......... Snap Ring, 4T40E Holds Input Planet Ring Gear to Forward Hub (.088") 1995-Up ...................... 1 ......................
93883A .......... Snap Ring, 4T40E Holds Forward Drum Support to Case 1995-Up .............................................. 1 ......................

D&E Automotive Products, Inc.

172

Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166

FWD 4 Speed

4T40E / 4T45E
General Motors

93887A .......... Snap Ring, 4T40E Holds Differential Ring Gear to Case 1995-Up ................................................. 1 ......................
93888A .......... Snap Ring, 4T40E Holds Input Sun Gear To Input Sun Gear Shaft 1995-Up
....................... (Also Holds Final Drive Sun Gear to Final Drive Sun Gear Shaft) ................................................. 2 ......................
93889A .......... Snap Ring, 4T40E Holds Reaction Planet Ring Gear to Input Planet (.058") 1995-Up ................... 1 ......................
93890A .......... Snap Ring, 4T40E Holds Reverse Input Retainer In Drum 1995-Up .............................................. 1 ......................
93892A .......... Snap Ring, 4T40E Holds Reverse Clutch Pressure Plate In Drum 1995-Up .................................. 1 ......................
93894A .......... Snap Ring, 4T40E Output Shaft(Short, External) 1995-Up (Use 93895A) .................................... 2 ......................
93895A .......... Snap Ring, 4T40E Output Shaft(Long, Internal) 1995-Up .............................................................. 2 ......................
93900A .......... Servo Assy, 4T40E Intermediate/4th Servo (Cover Cast # 24201880) 1995-Up .......................... 1 ......................
93910A .......... Servo Assy, 4T40E Low/Reverse Servo (Cover Cast # 24201882) 1995-Up ............................. 1 ......................
93926A .......... Spring, 4T40E 1-2 Accumulator (Outer) 1.830" Long 1995-Up ..................................................... 1 ...................... 8685241
93926B .......... Spring, 4T40E 1-2 Accumulator Cushion (Inner) .850" Long 1995-Up .......................................... 1 ......................
93927A .......... Piston, 4T40E 1-2 Accumulator (Plastic) 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ............... 1-3 .................... 24210506
93931A .......... Spring, 4T40E 2-3 Accumulator (Outer) 1.670" Long 1995-Up (Also Fits 3-4 Accumulator) ..... 1-2 .................... 8685240
93931B .......... Spring, 4T40E 2-3 Accumulator Cushion (Inner) 1.950" Long 1995-Up ........................................ 1 ......................
93932A .......... Piston, 4T40E 2-3 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506
93936A .......... Spring, 4T40E 3-4 Accumulator (Outer) 1.670" Long 1995-Up (Use 93931A) ............................. 1 ...................... 8685240
93937A .......... Piston, 4T40E 3-4 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506
93962A .......... Piston, 4T40E 2nd Clutch (Bonded) 1995-Up ................................................................................. 1 ......................
93962AK ........ Piston Set, 4T40E (Bonded) 1995-Up (Contains: 93962A, 93964A, 93964B, 93965A, 93966A,
....................... 93338A, 93969A) ........................................................................................................................... 1 ......................
93964A .......... Piston, 4T40E Forward Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ......................
93964B .......... Piston, 4T40E Forward Clutch (Outer)(Bonded) 1995-Up .............................................................. 1 ......................
93965A .......... Piston, 4T40E Direct Clutch (Outer)(Bonded) 1995-Up .................................................................. 1 ......................
93966A .......... Piston, 4T40E Reverse Clutch (Outer)(Bonded) 1995-Up ............................................................. 1 ......................
93969A .......... Piston, 4T40E Coast Clutch (Inner)(Bonded) 1995-Up .................................................................. 1 ......................
93972A .......... Spring & Retainer, 4T40E 2nd Clutch 1995-Up .............................................................................. 1 ......................
93974A .......... Spring & Retainer, 4T40E Forward Clutch 1995-Up ....................................................................... 1 ......................
93975A .......... Spring & Retainer, 4T40E Direct Clutch 1995-Up ........................................................................... 1 ......................
93976A .......... Spring & Retainer, 4T40E Reverse Clutch 1995-Up ....................................................................... 1 ......................
93979A .......... Spring, 4T40E Coast Clutch Return 1995-Up ................................................................................. 1 ......................
93986A .......... Retainer, 4T40E 2nd Roller Clutch(Not Reusable if Taken Off) 1995-Up ....................................... 1 ...................... 24207224
93989A .......... Retainer, 4T40E Coast Clutch Spring 1995-Up .............................................................................. 1 ......................
93991A .......... Linkage Assy, 4T40E Internal 1995-Up ........................................................................................... 1 ......................
93999A .......... Tube Set, 4T40E Oil Tubes 1995-Up .............................................................................................. 1 ......................

D&E Automotive Products, Inc.


Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
173

General Motors

4T40E / 4T45E

FWD 4 Speed

Technical Bulletin #950


Transmission: 4T40E/4T45E
Subject: Slips in Forward, Cracked Oil Feed Tube
Application: Cavilier, Malibu, Alero, Cutless,
Grand AM, Sunfire
Issue Date: August, 2005

4T40E/4T45E
Slips in Forward
Cracked Oil Feed Tube
A cracked Oil Feed Tube may be the cause of a no forward or slips in forward condition. When installing the tube assembly to the case make sure there is no debris caught
under the plate area before torquing the tube bolts. This may cause the tube assembly to
crack. Make sure to check all tubes during disassembly and reassembly.

Torque the feed


pipe bolts to
106 inch lbs

Copyright 2005 ATRA. All Rights Reserved.

D&E Automotive Products, Inc.

174

SB Page 1 of 1

Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166

FWD 4 Speed

4T40E / 4T45E
General Motors
D&E Automotive Products, Inc.
Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
175

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC

14
94

2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying
and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired
by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC

Deluxe Kit----------------------------------- 008


Compliance Kit------------------------- 007
Master Kit --------------------------------- 006
Less Steel Kit--------------------------- 004
Overhaul Kit ----------------------------- 002
Bushing Kit ------------------------------ 030
Washer Kit -------------------------------- 200
Bearing Kit ------------------------------- 201
Technical Manual ------------------ 400
Pump Part---------------------------------- 507
Valve Body Parts -------------------- 741
Case Parts ------------------------------- 761
Note: Not all items are available for
all transmissions

14
95

4t40e

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

95-Up

14008APW K8600-R

DELUXE KITS (SUPER KITS)


008J

4T40E, 4T45E (w/ Bonded Pistons)............................................................................

COMPLIANCE KITS (CALIFORNIA KITS)


007J

4T40E, 4T45E (w/ Bonded Pistons)............................................................................

95-Up

14007APW CK8600-R

MASTER OVERHAUL KITS (WITH STEELS)


006J

4T40E, 4T45E (w/ Bonded Pistons)............................................................................

95-Up

14006APW K8600

95-Up

14004APW K8600-LS

LESS STEEL KITS


004J

4T40E, 4T45E (w/ Bonded Pistons)............................................................................

OVERHAUL KITS (W/ RINGS & SEALS)


002J
002J

4T40E, 4T45E (w/o Bonded Pistons)..........................................................................


4T40E, 4T45E (w/ Bonded Pistons)............................................................................

1
1

95-Up
95-Up

14002AW K86900
14002APW K86900M

95-Up

14011AW

FK86710

1
1
1

95-Up
95-Up
95-Up

14010A
74016A
14016

86710
61713A
86712

FILTER KITS
011K Filter Kit.....................................................................................................................

FILTERS
010K Filter..........................................................................................................................
016J Screen, Shift Solenoid (Snaps in Separator Plate).......................................................
016J Screen, Actuator Feed (in Valve Body)........................................................................

BANDS

Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined

022G Intermediate (2-4) Flex...............................................................................................


022G Low/ Reverse.............................................................................................................

1
1

95-Up
95-Up

14022A
84022E

86700
66700E

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14030A
64032B
54036A
14045A
14047A
14048A
14048B
14050A
14051A
14054A
14056A
64060
14061A
14061B
14062A

K86901
51005A
32006
86002
86005
86009
86010
86008
86007
86012
86006
51013
86003
86004
86011

1
1
2
2

95-Up
95-Up
95-Up
95-Up

84070
84072A
14076A
14077A

51200AV
51202A
86201
86205

95-Up

14104A

86100

BUSHINGS














030J
032J
036A
045B
047C
048E
048E
050D
051H
054E
056H
060J
061G
061G
062E

Bushing Kit................................................................................................................
Converter Hub...........................................................................................................
Converter Reactor......................................................................................................
Driven Support...........................................................................................................
Input Shaft (Rear)......................................................................................................
Forward Drum (Front)................................................................................................
Forward Drum (Rear).................................................................................................
Forward Clutch Hub...................................................................................................
Reaction Carrier Shell (Front)......................................................................................
Final Drive Support.....................................................................................................
Reaction Carrier Shell (Rear)......................................................................................
Case..........................................................................................................................
Reverse Drum (Front).................................................................................................
Reverse Drum (Rear).................................................................................................
Final Drive Shaft.........................................................................................................

METAL CLAD SEALS





070J
072
076J
077F

Converter...................................................................................................................
Manual Lever.............................................................................................................
Axle (Both Sides, Outer).............................................................................................
Axle Sleeve (Both Sides, Inner)...................................................................................

FRICTION PLATES
104G 2nd Clutch.................................................................................................................

96

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

3
4-6
4-6
7
7
3
3
4
4

95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

R14104AHP
14106A
R14106AHP
14108A
R14108AHP
14110A
R14110AHP
14112A
R14112AHP

86100X
86104
86104X
86106
86106X
86102
86102X
86108
86108X

3
1
4-6
7
1
3
3
1
4

95-Up
95-Up
95-Up
95-Up
95-Up
95-97
98-Up
95-Up
95-Up

14124A
14125A
14126A
14128A
14129A
14130A
14130B
14131A
14132A

86101
86111
86105
86107
86112
86103
86103A
86110
86109

FRICTION PLATES (Cont.)


104G
106C
106C
108D
108D
110C
110C
112H
112H

2nd Clutch (High Performance) (Blue)........................................................................


Direct (External Teeth)................................................................................................
Direct (External Teeth) (High Performance) (Blue).......................................................
Forward.....................................................................................................................
Forward (High Performance) (Blue)............................................................................
Reverse.....................................................................................................................
Reverse (High Performance) (Blue)............................................................................
Coast.........................................................................................................................
Coast (High Performance) (Blue)................................................................................

4t40e

STEEL PLATES








124G
125B
126C
128D
129D
130C
130C
131G
132H

2nd Clutch .089 (8 T)...............................................................................................


2nd Clutch .070" (No T) Waved..................................................................................
Direct .074 (16 T) Internal Teeth...............................................................................
Forward .069 (30 T).................................................................................................
Forward .039 (30 T) Waved......................................................................................
Reverse .088 (30 T).................................................................................................
Reverse .085" (30 T) (w/ 4 Turbulator Holes)..............................................................
Reverse .043 (30 T) Waved......................................................................................
Coast .069 (12 T).....................................................................................................

PRESSURE PLATES






Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured


144G
146H
148D
150C
150C
150C

Intermediate (2nd Design)..........................................................................................


Direct Backing............................................................................................................
Forward Backing (.197") (Flat)...................................................................................
Reverse Backing (.126)............................................................................................
Reverse Backing (.177)............................................................................................
Reverse Backing (.222)............................................................................................

1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14144A
14146
14148
14150A
14150B
14150C

86713
86715
86716
86714A
86714B
86714C

1
4
2
2
1
2
2
1

95-Up
95-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up

14175A
14177AT
64178BT
14178AT
64178AT
14179AT
14181AT
64176T

K86300
86322T
51307T
86307T
51310T
86320T
86321T

1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up

14200A
14209
14281A
14226A
14235A

K86400
67922B
N/A
N/A
N/A

1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-03
04-Up
95-03
04-Up

14300AW
14301A
14301
14320
14320A
14321
14321A

13998R
13994R
13999R
13968
N/A
13967
N/A

SEALING RINGS







175J
177
178
178
178
179
181
N.I.

Ring Kit......................................................................................................................
Direct.........................................................................................................................
Turbine Shaft (Rear) (Small OD - Green).....................................................................
Turbine Shaft (Rear) (Large OD - White).....................................................................
Turbine Shaft (Front)..................................................................................................
Driven Sprocket Support............................................................................................
Forward.....................................................................................................................
Pump Slide................................................................................................................

THRUST WASHERS & BEARINGS






200J
209
281B
241H
235D

Washer Kit.................................................................................................................
Bearing, Pump Shaft..................................................................................................
Washer, Case Cover To Driven Sprocket.....................................................................
Washer, Driven Sprocket to Rev Input (8 Tabs)............................................................
Washer, Forward Clutch Hub......................................................................................

GASKETS & O-RINGS








300K
301I
301I
320I
320I
321I
321I

Gasket, Bottom Pan (Bonded)....................................................................................


Gasket, Side Cover (Inner)..........................................................................................
Gasket, Side Cover (Outer).........................................................................................
Gasket, Separator Plate to Case..................................................................................
Gasket, Separator Plate to Case (White Stripe)............................................................
Gasket, Separator Plate to VB.....................................................................................
Gasket, Separator Plate to VB (White Stripe)...............................................................

97

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFerence NO.

1
1
1

95-Up
95-Up
95-Up

14324
14379
14378

13922
13988
N/A

1
1

95-Up
95-Up

14400A
14400B

86Y01
N/A

1995
1996
97-Up
04-Up
95-03
04-Up
95-Up
95-Up
95-02
03-Up
95-Up
95-Up
95-Up
97-Up
95-Up
04-Up
95-Up

14446B
14410B
14410
14410A
14411A
14411B
14421A
74418E
84431G
84431H
14436A
14436B
14438
14438A
14446
14446A
T-TGM-HR

15D-178
15D-178A
15D-178B
15D-178C
15D-176
15D-176B
5D-188
5A-187
5A-186
5D-186B
20D-134
N/A
20D-132A
20D-132B
35D-163
N/A
T-9138

GASKETS & O-RINGS (Cont.)


324I
379
378

Gasket, Case Cover....................................................................................................


Seal, Sump Filter to Case...........................................................................................
Seal, Cooler Line to Case...........................................................................................

TECHNICAL MANUALS
400J
400J

Tech Manual, 4T40E,4T45E........................................................................................


Transmission Guide (GM)...........................................................................................

ELECTRICAL COMPONENTS
















410J
410J
410J
410J
411
411
421J
425J
431J
431J
436J
436J
438J
438J
446J
446J
N.I.

MLPS w/ Wire Harness..............................................................................................


MLPS w/o Wire Harness............................................................................................
MLPS w/o Wire Harness (2 Connectors, 7 & 4 Pins)..................................................
MLPS w/o Wire Harness (1 Connector, 11 Pins).........................................................
Switch, Pressure Manifold (Gray)...............................................................................
Switch, Pressure Manifold (Black)..............................................................................
Solenoid, 1-2, 3-4 Shift (A & B).................................................................................
Solenoid, Lock-Up (TCC) (replaces 84425A)..............................................................
Solenoid, Pressure Control (EPC)...............................................................................
Solenoid, Pressure Control (EPC)...............................................................................
Sensor, Output Speed (VSS) (Exc 95-Up Sunfire)........................................................
Sensor, Output Speed (VSS) (95-Up Sunfire)..............................................................
Sensor, Turbine/ Input (TSS) 4 Cyl (32 or 33 T)..........................................................
Sensor, Turbine/ Input (TSS) 6 Cyl (35 T)...................................................................
Wire Harness, Internal (14 Prong Gray Round Connector)...........................................
Wire Harness, Internal (13 Prong Black Round Connector) (Malibu, Maxx & G6).........
Tool, Wire Harness Removal Tool (Teckpak)................................................................

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

HARD PARTS

Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

PUMPS



500I
529A
507J
507J

Pump.........................................................................................................................
Converter Reactor (Stator Support Shaft)...................................................................
Repair Kit, Pressure Reg. Valve...................................................................................
Repair Kit, Pressure Reg. Valve (Refills)......................................................................

1
1
1
1

95-Up
95-Up
95-Up
95-Up

14500
14529
14507K
14507RK

86990
86985
K86864
K86864V

1
1
1
1

95-Up
95-Up
95-Up
95-Up

14554
14556
14559
14559B

86964
86926
86999
86999B

1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up

14582
14584
14583A
14592
14598

86851
N/A
K86950
N/A
N/A

14612
14624
14634
14634B
14634C

N/A
N/A
86965
86965B
86965C

DRUMS



554E
556G
559C
559C

Forward.....................................................................................................................
Reverse ....................................................................................................................
Input w/ Step (Direct, Coast Clutch & Input Shaft).......................................................
Input w/o Step (Direct, Coast Clutch & Input Shaft).....................................................

PLANETS




582D
584H
583
592D
598F

Input (4 Gear)............................................................................................................
Reaction (3 Gear).......................................................................................................
Gear Train (Input Planet, Reaction Planet & Sun Gear).................................................
Ring Gear, Input & Reaction Planet.............................................................................
Ring Gear, Final Drive 78 T Right Angle 15 Lugs.........................................................

SUN GEARS, SHELLS & SUPPORTS






612D
624H
634E
634E
634E

98

Sun Gear, Rear Input..................................................................................................


Shell, Direct Clutch Housing/ Reaction........................................................................
Support, Rear w/ Parking Pawl (16 Rollers)................................................................
Support, Rear w/ Parking Pawl (17 Rollers)................................................................
Support, Rear w/ Parking Pawl (21 Rollers)................................................................

1
1
1
1
1

95-Up
95-Up
95-98
99-05
06-Up

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1
1
1
1
1

95-Up
95-97
98-E06
L06-Up
L06-Up
95-Up
95-Up
95-Up

14652A
14654A
14654B
14654C
14644C
14658A
14658AK
14669

86930
86960
86960A
86960C
K86965C
86940
K86940
N/A

1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14671
14673
14674
14677
14678
14678A
14690

86981
N/A
K86940
86996
N/A
86906
N/A

SPRAGS
652E
654G
654G
654G
N.I.
658H
658H
669H

Roller, 2nd Clutch (12 Element)..................................................................................


Roller Clutch, Low (16 Element).................................................................................
Roller Clutch, Low (17 Rollers)...................................................................................
Roller Clutch, Low (21 Rollers)...................................................................................
Roller Clutch & Support Assembly, Low (21 Rollers)..................................................
Sprag, Forward..........................................................................................................
Sprag Assembly w/ Input Sun Gear Shaft # 14674, Forward .....................................
Cam, Intermediate One Way (Outer)...........................................................................

SHAFTS






671A
673A
674H
677E
678F
678F
690F

Shaft, Pump Drive......................................................................................................


Shaft, Turbine 6" Long................................................................................................
Shaft, Input Sun Gear (incl in 14658AK).....................................................................
Shaft, Final Drive Sun Gear (w/ Hub)..........................................................................
Shaft, Output (Right Side Stub) 3.625" Long...............................................................
Shaft, Output (Left Side 18-1/4" Long).......................................................................
Gear, Parking 17 Lugs................................................................................................

CHAINS, SPROCKETS & SUPPORTS












700A
700A
700A
705A
706B
713B
713B
N.I.
N.I.
N.I.
N.I.

Chain, 5/8" Wide (42 Links) (Rocker Joint) 4T40E .....................................................


Chain, 3/4 Wide (Rocker Joint Type).........................................................................
Chain, 7/8 Wide (42 Links) (Rigid Chain)..................................................................
Sprocket, Drive 32 T (3.600 OD)...............................................................................
Sprocket, Driven 38 T (4.276 OD) (1.225" Height)....................................................
Support, Driven Sprocket...........................................................................................
Support, Driven Sprocket (w/ Check Ball Capsule)......................................................
Sprocket Assembly (32 T / 38 T) 3/4" Chain...............................................................
Sprocket Assembly (35 T / 35 T) 3/4" Chain...............................................................
Sprocket Assembly (32 T / 38 T) 7/8" Chain...............................................................
Sprocket Assembly (35 T / 35 T) 7/8" Chain...............................................................

1
1
1
1
1
1
1
1
1
1
1

11/03-Up
95-Up
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14700C
14700A
14700B
14705
14706
14713
14713A
14705K
14705AK
14705CK
14705BK

86973C
86973
86973B
N/A
N/A
86949
86949B
86977A
86977
86977C
86977B

1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up

14715
14715A
14715B
14598
14677

K86972
K86972A
K83972B
N/A
86996

1
1
1

95-01
02-03
04-Up

14740-1
14740-2
14740-4

P86991
P86991B
P86991D

95-Up
95-Up
95-Up
95-Up
95-Up

14741F
14741C-2
14741Q-2
14741LK
14741P-1

K86971
86883
86881
86885
86887

DIFFERENTIALS




715F
715F
715F
598F
677E

34 T Sun Gear, 22 T Pinion (3.29 Ratio) (Reluctor Wheel Not Included).......................


38 T Sun Gear, 20 T Pinion (3.05 Ratio) (Reluctor Wheel Not Included).......................
42 T Sun Gear, 18 T Pinion (2.86 Ratio) (Reluctor Wheel Not Included).......................
Ring Gear, Final Drive 78 T Right Angle 15 Lugs.........................................................
Shaft, Final Drive Sun Gear.........................................................................................

VALVE BODIES
740I
740I
740I

Valve Body (Premium) (w/ Holley) (Vented PR Valve)..................................................


Valve Body (Premium) (w/ Holley) (Solid PR Valve)....................................................
Valve Body (Premium) (w/ Bosch)..............................................................................

VALVE BODY COMPONENTS






741J
741J
741J
741J
741J

Boost Valve & Sleeve.................................................................................................


Sleeve, TCC Control Valve (requires T-F-33000-TL).....................................................
Sleeve, TCC Regulator Apply Valve (PWM) (requires T-33000-TL)...............................
Sleeve Kit, AFL Valve (requires T-33886-TL)...............................................................
Valve, Pressure Regulator (Oversized) (requires T-33886-TL2)....................................

1
1
1
1
1

99

4t40e

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1
1
1
1

95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14755
14755A
A14755-2
14760A
14765
14766
14761

86995
86995B
86641
N/A
N/A
86992
86641

95-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up

14926
14926B
14926A
14926B
14930
A14930
14931
14960AK
14962A
14963A
14964A
14965A
14966A
14966AC
14969A
14994
14999

86706
86706F
86706G
86706F
D86993
86993
86706A
N/A
86660
86666
86665
86663
86661
86662
86664
N/A
86989

CASES & HOUSINGS








755I
755I
755I
760J
765J
766I
761J

Channel Plate.............................................................................................................
Channel Plate.............................................................................................................
Sleeve, Channel Plate.................................................................................................
Case (6 Cyl)...............................................................................................................
Pan, Bottom...............................................................................................................
Cover, Valve Body Side...............................................................................................
Sleeve, Case Cover....................................................................................................

MISCELLANEOUS COMPONENTS
















926
926
926
926
930I
930I
931
960
962B
963
964E
965C
966G
966G
969C
994K
999J

Spring, 1-2 Accumulator............................................................................................


Spring, 1-2 Accumulator Cushion...............................................................................
Spring, 1-2 Accumulator Cushion (w/ Insert)..............................................................
Spring, 2-3 Accumulator Cushion...............................................................................
Piston, Accumulator . ................................................................................................
Piston, Accumulator (Billet Aluminum replaces Plastic Piston)....................................
Spring, Accumulator (Case Cover Side)......................................................................
Piston Kit, Clutch Apply (Bonded) (7 Piece)................................................................
Piston, 2nd Clutch (Bonded).......................................................................................
Sleeve, Forward Clutch (Bonded)...............................................................................
Piston, Forward Clutch (Bonded)................................................................................
Piston, Direct Clutch (Bonded)...................................................................................
Piston, Reverse Clutch (Bonded)................................................................................
Sleeve, Reverse Clutch (Bonded)................................................................................
Piston, Coast Clutch (Bonded)....................................................................................
Parking Rod...............................................................................................................
Oil Feed Tube Assembly.............................................................................................

NOTES

100

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC

98

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC

4T40E

Chevrolet Cavalier/Pontiac Sunfire 2.3L Quad 4


Oldsmobile Achieva/Cutlass
Chevrolet Malibu
Saturn LS - 4 Cyl. - 4T40E(MN4)
Saturn LS - 6 cyl. - 4T45E(MN5)

95-Up
98-Up
98-Up
00-Up
00-Up

12 Bolt Pan

REBUILDER KITS
DESCRIPTION

Rebuilder Kits (1)


Rebuilder Kit (with bonded pistons)

QTY.

YEAR

1
1

95-Up
95-Up

DELUXE
KIT

K8600-R

MASTER
O/H KIT

K8600

LESS STEELS
KIT

K8600-LS

OVERHAUL
KIT

K86900
K86900M

GASKET &
SEAL KIT

K86900-1

(1) MOK/LS contain bonded rubber pistons. K86900 does not.

99

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS


1H
3G
7G
8H
9H
9H
12H
N.I.

Gasket - Oil Pan - Molded Rubber ..............................................................................


Gasket - Side Cover - Inner ........................................................................................
Gasket - Side Cover - Outer .......................................................................................
Gasket - Case Cover/Case .........................................................................................
Gasket - Valve Body Package .....................................................................................
Gasket - Valve Body Package ....................................................................................
Seal - Filter Neck .......................................................................................................
O-Ring - Turbine Shaft ..............................................................................................

1
1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-03
04-Up
95-Up
95-Up

13998R
13994R
13999R
13922
K13967
K13967A
13988
13766

24203590
8685154
24200478
24201096
N.L.
N.L.
8684467
8636033

15A
17B
19B
22C
25D

Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand.
Friction - 2nd ............................................................................................................
3
95-Up
86100
Friction - Reverse ......................................................................................................
3
95-Up
86102
Friction - Coast .........................................................................................................
4
95-Up
86108
Friction - Direct .........................................................................................................
6
95-Up
86104
Friction - Forward ......................................................................................................
7
95-Up
86106

8684322
8684266
8684282
8684415
8684445

35B

Steel - 2nd ................................................................................................................


Steel - Reverse ..........................................................................................................
Steel - Reverse - w/Holes ...........................................................................................
Steel - Coast .............................................................................................................

3
3
3
4

95-Up
95-97
98-Up
95-Up

86101
86103
86103A
86109

24200790
24200757
24207081
8685874

38C
40D
43A
45B
50E

Steel - Direct .............................................................................................................


Steel - Forward ..........................................................................................................
Steel - 2nd - Waved ..................................................................................................
Steel - Reverse - Waved .............................................................................................
Steel - Forward - Waved ............................................................................................

6
7
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up

86105
86107
86111
86110
86112

8685879
8684444
24200298
24200466
24200467

53A

1
1

95-98
99-Up

86713
86713A

8684324
24209271

59C
63D

Backing - 2nd ...........................................................................................................


Backing - 2nd ...........................................................................................................
Backing - Reverse
- 5.0mm ...................................................................................................................
- 4.5mm ...................................................................................................................
- 5.64mm .................................................................................................................
Backing - Direct ........................................................................................................
Backing - Forward .....................................................................................................

1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up

86714A
86714B
86714C
86715
86716

24200756
24200950
24200951
8689875
24200595

N.I.
70H
N.I.

Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre.
Filter Kit (Includes 13988) .........................................................................................
1
95-Up
FK86710
Filter (Purchase Seal 13988 Separately) ......................................................................
1
95-Up
86710
Screen Actuator Feed ................................................................................................
1
95-Up
86712

CLUTCH PLATES

30A
33B

PRESSURE PLATES
55B

FILTERS/FILTER KITS

N.L.
24221762
N.L.

BRAKE BANDS

75A
78E

Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for Raybestos brand.
Band - 2-4 ................................................................................................................
1
95-Up
86700
8684403
Band - Low/Reverse ..................................................................................................
1
95-Up
66700E
8651614

METAL CLAD SEALS


83H
85H
89H
93H

100

Converter .................................................................................................................
Axle - Left/Right ........................................................................................................
Axle - Inner Sleeve - Left/Right ..................................................................................
Manual Lever ............................................................................................................

1
2
2
1

95-Up
95-Up
95-Up
95-Up

51200AV
86201
86205
51202A

8685515
24201936
8684482
8644709

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

N.I.

Bushing Kit ...............................................................................................................

REFERENCE NO.

95-Up

K86901

N.L.

N.I.
96A
99E
103B

Order Sealing Rings with T suffix for T


eflon.
Teflon.
Ring Kit - Complete ..................................................................................................
1
Driven Sprocket Support ...........................................................................................
2
Forward ....................................................................................................................
2
Direct - (Input) .........................................................................................................
4

95-Up
95-Up
95-Up
95-Up

K86300
86320
86321
86322

N.L.
24201613
24204223
8684272

106H
106H
108H
N.I.

Turbine Shaft - Rear (Small O.D. - Green) ...................................................................


Turbine Shaft - Rear (Large O.D. - White) ...................................................................
Turbine Shaft - Front .................................................................................................
Pump Slide ...............................................................................................................

95-97
97-Up
95-Up
95-Up

51307
86307
51310
51305

8643058
N.L.
8637170
8631417

N.I.

Washer Kit ................................................................................................................

K86400

N.L.

BUSHINGS
SEALING RINGS/RING KITS

THRUST WASHERS/NEEDLE BEARINGS


1

95-Up

HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured.
Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL.

115A
119A
123A
128C
133B
137E
140E
144A
146C
149E
149E
153H
153H
201A
201A
203A
205B
207B/C
209E
211E
213E
213E
215F

217G
219G
221H
221H
225H
226H

DESCRIPTION

BRAND

Piston - Molded:
- 2nd Clutch ......................................................................................................
- Reverse Clutch - Input .....................................................................................
- Reverse Clutch - Input - Center ........................................................................
- Direct Clutch ...................................................................................................
- Coast Clutch ...................................................................................................
- Forward Clutch - 2nd Design ...........................................................................
- Forward Clutch - Center Seal - 2nd Design .......................................................
Roller - 2nd Clutch ............................................................................................
Sprag - Input .....................................................................................................
Roller - Low Clutch (16 Roller) ..........................................................................
Roller - Low Clutch (17 Roller) ..........................................................................
Drive Chain - 3/4" Wide - 4T40E ..........................................................................
Drive Chain - 7/8" Wide - 4T45E ..........................................................................
Driven Sprocket Support Assembly .....................................................................
Driven Sprocket Support Assembly ( w/ check ball capsule) ................................
Reverse Drum Assembly .....................................................................................
Direct/Coast Clutch Assembly .............................................................................
Input Sprag Assembly w/Inner Race & Shaft ........................................................
Foward Drum Assembly ......................................................................................
Reaction Carrier Hub w/ Shaft ..............................................................................
Forward Clutch Support - 16 Roller .....................................................................
Forward Clutch Support - 17 Roller .....................................................................
Differential Assembly w/Sun Gear & Ring:
-34T - Sun Gear - Fine Pitch ................................................................................
-38T - Sun Gear - Fine Pitch ................................................................................
-42T - Sun Gear - Fine Pitch ................................................................................
Pump Assembly .................................................................................................
Shaft - Pump Drive ..............................................................................................
Channel Plate ......................................................................................................
Channel Plate ......................................................................................................
Stator Shaft .........................................................................................................
Output Shaft .......................................................................................................

R
R

R
R
R
R
R
R

QTY.

YEAR

PART NO.

REF NO.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-98
99-Up
95-Up
97-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-98
99-Up

86660
86661
86662
86663
86664
86665
86666
86930
86940
86960
86960A
86973
86973B
86949
86949B
86926
86999
K86940
86964
86996
86965
86965B

24205042
24205040
24205041
24205044
24205043
24208641
24208642
930695
24200773
7471005
7471035
24200738
24210129
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1
1
1
1

95-Up
95-Up
95-Up
95-Up
95-Up
95-96
97-Up
95-Up
95-Up

K86972
K86972A
K86972B
86990
86981
86995
86995B
86985
86906

N.L.
N.L.
N.L.
N.L.
24218296
N.L.
N.L.
N.L.
N.L.

101

4T40E

2
2
1
1

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

1
3

95-Up
95-Up

86992
86993

N.L.
24210506

1
2

95-Up
95-Up

86706
86706A

8685241
8685240

2
1
1
1

95-Up
97-Up
95-Up
95-Up

86706F
86706G
86641
67922B

24203557
24207237
N.L.
N.L.

1
1
1
1
1
1
1

95-96
95-96
97-Up
97-Up
95-Up
95-Up
95-Up

86977
86977A
86977B
86977C
66930
K86950
86881

N.L.
N.L.
N.L.
N.L.
8652382
N.L.
N.L.

HARD PARTS (Cont.)


227G
231H
232H
233H
N.I.
N.I.
N.I.

N.I.
N.I.
N.I.

Side Cover (Casting #'s 24203607/24207184) ...................................................


Accumulator Piston: 1-2/2-3/3-4 ........................................................................
Spring Accumulator Piston Return:
- 1-2 ..................................................................................................................
- 2-3/3-4 ............................................................................................................
Spring Accumulator Piston Cushion:
- 2-3/(1-2 [95-96]) ............................................................................................
-1-2 (w/insert) ....................................................................................................
Sleeve - Case Cover (1.105 ID) (1) ......................................................................
Bearing - Pump Shaft ..........................................................................................
Drive/Driven Sprocket w/Shaft:- 35T/35T - 3/4" Wide:
- 35T/35T - 3/4" Wide .........................................................................................
- 32T/38T - 3/4" Wide .........................................................................................
- 35T/35T - 7/8" Wide ........................................................................................
- 32T/38T - 7/8" Wide ........................................................................................
Turbine Shaft ......................................................................................................
Planetary Package (Sunshell to Rear Ring Gear/Hub) ............................................
Sleeve - TCC - Regular Apply (use w/ Reamer T-9177) ........................................

R
R
R
R
R

(1) 1995-96 uses small diameter sealing rings #51307. 97-Up uses large diameter sealing rings #86307.
To service 97-Up using #86641 sleeve use #51307 rings.

ELECTRICAL PRODUCTS
155G
155G
159G
163G
165G
N.I.

180G
180G
185G
N.I.
N.I.

Solenoid:
- EPC (Pressure Control) ...........................................................................................
- EPC (Pressure Control) ...........................................................................................
- TCC .......................................................................................................................
- Shift .......................................................................................................................
Pressure Switch Manifold ..........................................................................................
Pressure Switch Manifold ..........................................................................................
Manual Lever Position Switch:
- w/ Harness .............................................................................................................
- w/o Harness ...........................................................................................................
- w/o Harness ...........................................................................................................
Sensors:
Input Speed Various - 32/33 Tooth Design ................................................................
Input Speed Various - 35 Tooth Design .....................................................................
Output Speed Various ...............................................................................................
Module - Interceptor - (Raise Line Pressure, Modify TCC) ..........................................
Wiring Harness - Internal w/connector .......................................................................

1
1
1
2

95-02
03-Up
95-Up
95-Up

5D-186
5D-186B
5A-187
5D-188

10478146
24225825
24212690
24207236

1
1

95-03
04-Up

15D-176
15D-176B

24226580
24217544

1
1
1

95
96
97-Up

15D-178
15D-178A
15D-178B

12450050
11516166
12450161

1
1
1
1
1

95-Up
97-Up
95-Up
95-Up
95-Up

20D-132A
20D-132B
20D-134
30A-346
35D-163

24218077
10456546
24207507
N.L.
N.L.

86Y01
T-9177

N.L.
N.L.

MISCELLANEOUS PRODUCTS
N.I.
N.I.

Technical Manual ......................................................................................................


Reamer Kit (for 86881) .............................................................................................

NOTES

102

1
1

4T40E(MN4), 4T45E(MN5) - 4 SPEED


TURBO HYDRAMATIC
NOTES
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103

4T40E

__________________________________________________________________________________________________________________

Transmission:

GM 4T40E

Transmission Code: 071

Dedicated Harness Sets:

07X218

(4T65E adapter)

SOLENOID TEST:

(Engine off)

Solenoid

TranX
Setting

Output
Channel

AMPS
Cold-Hot

Resistance
Cold-Hot

Solenoid A
(1-2/3-4)

Gear 1

0.6 - 0.3

20 - 40

Solenoid B
(2-3)

Gear 2

0.6 - 0.3

20 - 40

Lock-Up
(pulsed)

Gear 5

0 - (0.6 - 1.2)

11 - 17

EPC
(pulsed)

Gear 8

Duty MIN - MAX

0 - (0.9 - 1.8)
Duty MIN - MAX

3.5 - 4.6

CAUTION:
Always come to a COMPLETE STOP &
TURN ENGINE OFF before changing test modes
SHIFT/MONITOR TEST
GEAR

Solenoid
A

Solenoid
B

Lock-Up
(pulsed)

EPC
(pulsed)

1st

ON

OFF

OFF

Select Duty

2nd

OFF

OFF

ON/OFF

Select Duty

3rd

OFF

ON

ON/OFF

Select Duty

4th

ON

ON

ON/OFF

Select Duty

Notes:

EPC Solenoid current read on output channel 8 for solenoid test, shift test and for monitor mode.
EPC Solenoid duty cycle displayed in monitor mode is actual duty cycle from ECM.
Lock Up is normally activated in 2nd, 3rd and 4th Gears.
See other side for connector diagram.
Polarity = Common Positive

TranX 2000 Manual

GM: Page 7

Transmission:

GM 4T40E

Pressure Switch Settings

TOT Sensor Testing

Gear

Range A
(Sensor 1)

Range B
(Sensor 2)

Range C
(Sensor 3)

Park

GREEN

Red

Red

Resistance

Temperature

Reverse

GREEN

Red

GREEN

2981 - 4018

68 F

Neutral

GREEN

Red

Red

1915 - 2550

86 F

1260 - 1660

104 F

848.8 - 1105

122 F

584.1 - 753.4

140 F

410.3 - 524.2

158 F

293.7 - 371.7

176 F

213.9 - 268.2

194 F

158.1 - 196.8

212 F

Drive (1 to 4)

GREEN

GREEN

Red

Manual 3

Red

GREEN

Red

Manual 2

Red

GREEN

GREEN

Manual 1

GREEN

GREEN

GREEN

CONNECTOR:
(Looking into harness connector)

D C

B A

Connect Multimeter to Sensor Module


Test Points 5 & 6

E
S

R P

N M L

V U T

Wiring Chart
Case Connector
Pin Number

TranX 2000
Harness Wire

Vehicle Function

TranX 2000
Output Location

TranX 2000
25 Way Pin

Blue

Solenoid A

Channel 1

Green

Solenoid B

Channel 2

Yellow

EPC Power

Channel 7

Gray

EPC Ground

Channel 8

Red,or Red/Brown

Power to Solenoids

Red/Blue Stripe

TOT Sensor

Sensor 5 Test Point

19

White/Red Stripe

TOT Sensor

Sensor 6 Test Point

20

Orange

Pressure Switch (A)

Sensor LED 1

15

Light Green

Pressure Switch (C)

Sensor LED 3

17

White

Pressure Switch (B)

Sensor LED 2

16

Pink

3-2 Control Solenoid

Channel 3

Purple

Lockup Solenoid

Channel 6

Brown

TCC Release

Sensor 4 Test Point

18

White/Green

Speed Sensor

Sensor 8 Test Point

22

TranX 2000 Manual

12 or 13

GM: Page 8

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