Professional Documents
Culture Documents
4T40 e
4T40 e
4T40 e
4T40E / 4T45E
FWD 4 Speed
000
P&R Kit
500
076
766
520 510
301
777
531
442
528
176 534 532
507-5 313
538
209
535
740
004
Master L/Steels
Kit
421
422
314
315
536
538
533
002
OHK Kit
006
Master W/Steels
Kit
431
425
011
Filter Kit
Valve Body
030
Bushing Kit
446
119
Friction Module
301A 280
788
566
125
104
124
144
986
022
667
656 061
556
966
338
976
890
061B
175
Ring Kit
200
Washer Kit
201
Bearing Kit
669
286 658
2nd Roller
Clutch
Interm. / 4th
Band
2nd Clutch
565
975
965
879 126
400
Tech Manual
Rev. / Input
Drum
106
146
244 051
241
555
056
C
Input Sprag
Reaction Carrier Shaft
Direct Clutch
564
148
108
974
554
964B 964
048B
062
024
674
652
048
072
410
741-1
Neutral Safety
Switch
166
Low Roller
Clutch
Low / Rev.
Band
Forward Clutch
Housing
Forward Clutch
139
Steel Module
993
993-7
Manual Valve
991
991-4
991-3
991-2
Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166
994
93
4T40E / 4T45E
FWD 4 Speed
324
700 278
880
671
926B 352
927
926
178 673
705
279
529
295
032
380
932
931
931B 363
354
937
936
895
Channel Plate
131 130
110
179
562
972 874
045 962
226
895
077
150*
713
706 281
298
Chain
678
892 229
046
General Motors
755
996
378
177
047
559
230*
969
Driven Sprocket
Support
132
569
112 231
979 989 871
668
B
Direct / Coast Drum
Reverse Clutch
624
584
594
582
889
235
Input Sun
Gear Shaft
Coast Clutch
592
050
574
882
232
875
C
Reaction
Carrier Shell
Reaction
Planet
Input
Sun
Gear
Input
Planet
Forward Hub
490
329
717
Diff.
Parts
760
070
031
438
715
883 257 181
054
634
254 690
618 247
054
888
894
716
292
598
887
675
894
077
D
060
076
493
Differential
382
379
999
Case
382
843
010
901
846
382
839
300
779
93
765
903
902 900
365
366
904
Interm. / 4th Servo
436
370
911
913
912 910
363
364
914
Low / Rev Servo
General Motors
4T40E / 4T45E
PART #
FWD 4 Speed
QTY.
REFERENCE #
93000APW ..... Paper & Rubber Kit, 4T40E (W/Bonded Pistons) (W/Bonded Rubber Pan Gasket) 1995-Up ....... 1 ......................
PART #
OVERHAUL KIT
QTY.
REFERENCE #
93002AW ....... Overhaul Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ................................... 1 ......................
PART #
QTY.
REFERENCE #
93004AW ....... Master L/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ......................... 1 ......................
PART #
QTY.
REFERENCE #
93006AW ....... Master W/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ....................... 1 ......................
PART #
FILTER
QTY.
REFERENCE #
FILTER KIT
QTY.
REFERENCE #
93011AW ....... Filter Kit, 4T40E (W/Bonded Rubber Pan Gasket) 1995-Up .......................................................... 1 ......................
PART #
MISC FILTERS
QTY.
REFERENCE #
93016A .......... Screen, 4T40E Snaps Into Valve Body Seperator Plate 1995-Up .................................................. 1 ......................
PART #
BANDS
QTY.
REFERENCE #
BUSHINGS
QTY.
REFERENCE #
QTY.
REFERENCE #
23070 ............. Seal, 4T40E Front Converter 1995-Up ........................................................................................... 1 ...................... 8664812
93072A .......... Seal, 4T40E Manual Shaft 1995-Up ............................................................................................... 1 ......................
93076A .......... Seal, 4T40E Axle (Both Sides) 1995-Up ......................................................................................... 2 ......................
93077A .......... Seal/Sleeve, 4T40E Axle (Inner)(Both Sides) 1995-Up .................................................................. 2 ......................
PART #
FRICTION CLUTCH
QTY.
REFERENCE #
93104A .......... Friction, 4T40E 2nd Clutch .070" 1995-Up ..................................................................................... 3 ...................... 24209723
93106A .......... Friction, 4T40E Direct Clutch .070" (W/36 External Teeth) 1995-Up ............................................ 4-6 .................... 24209727
93108A .......... Friction, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ............................................................. 7 ...................... 8684444
93110A ........... Friction, 4T40E Reverse Clutch .070" 1995-Up .............................................................................. 3 ......................
93112A ........... Friction, 4T40E Coast Clutch .070" 1995-Up .................................................................................. 4 ...................... 8684282
93119A ........... Friction Module, 4T40E (Hi-Energy) 1995-Up ................................................................................ 1 ......................
93119AHP ...... Friction Module, 4T40E (Hi-Performance, Blue Plate) 1995-Up ..................................................... 1 ......................
93119AS1 ...... Friction Module, 4T40E (Stage 1) 1995-Up ..................................................................................... 1 ......................
168
Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166
4T40E / 4T45E
FWD 4 Speed
93124A
93125A
93126A
93128A
93129A
93130A
93130B
93131A
93132A
93139A
PART #
93144A
93146A
93148A
93150A
93150B
93150C
PART #
STEEL CLUTCH
QTY.
REFERENCE #
.......... Steel, 4T40E 2nd Clutch .089" (8 Teeth) 1995-Up .......................................................................... 3 ...................... 24200790
.......... Steel, 4T40E 2nd Clutch (Waved) 1995-Up .................................................................................... 1 ...................... 24200298
.......... Steel, 4T40E Direct Clutch .074" (W/16 Internal Teeth) 1995-Up ................................................. 4-6 .................... 8685879
.......... Steel, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ................................................................. 7 ...................... 8684445
.......... Steel, 4T40E Forward Clutch .038" (12 Teeth)(Waved) 1995-Up ................................................... 1 ...................... 24200467
.......... Steel, 4T40E Reverse Clutch .088" (30 Teeth) 1995-Up ................................................................ 3 ......................
.......... Steel, 4T40E Reverse Clutch .088" (30 Teeth)(Turbulator) 1998-Up .............................................. 3 ......................
.......... Steel, 4T40E Reverse Clutch .043" (8 Teeth)(Waved) 1995-Up ..................................................... 1 ......................
.......... Steel, 4T40E Coast Clutch .069" (12 Teeth) 1995-Up .................................................................... 4 ...................... 8685874
.......... Steel Module, 4T40E 1995-Up ........................................................................................................ 1 ......................
CLUTCH PRESSURE PLATES
QTY.
General Motors
PART #
REFERENCE #
.......... Pressure Plate, 4T40E 2nd Clutch .251" 1995-Up ......................................................................... 1 ...................... 8684324
.......... Pressure Plate, 4T40E Direct Clutch .204" (W/16 Internal Teeth) 1995-Up ................................... 1 ...................... 8685875
.......... Pressure Plate, 4T40E Forward Clutch .122" (30 Teeth) 1995-Up ................................................. 1 ...................... 24200595
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped A) 1995-Up .................................................... 1 ......................
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped B) 1995-Up .................................................... 1 ......................
.......... Pressure Plate, 4T40E Reverse Clutch (Stamped C) 1995-Up ................................................... 1 ......................
OIL SEALING RINGS
QTY.
REFERENCE #
QTY.
REFERENCE #
QTY.
REFERENCE #
56295 ............. Caged Needle Bearing, 4T40E Converter Reactor 1995-Up ......................................................... 1 ...................... 24214158
56298 ............. Caged Needle Bearing, 4T40E Driven Sprocket Support 1995-Up ................................................ 1 ...................... 8631190
General Motors
4T40E / 4T45E
PART #
FWD 4 Speed
QTY.
REFERENCE #
93300AW ....... Gasket, 4T40E Bottom Pan (Bonded) 1995-Up ............................................................................. 1 ......................
93301A .......... Seal, 4T40E Side Cover Gasket (Inner)(Molded Rubber) 1995-Up ............................................... 1 ......................
93301B .......... Seal, 4T40E Side Cover Gasket (Outer)(Molded Rubber) 1995-Up .............................................. 1 ......................
93320A .......... Gasket, 4T40E Valve Body Spacer Plate to Case Cover 1995-03 ................................................ 1 ...................... 24212642
93320AA ....... Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2004-05 ............................................... 1 ......................
93320AB ........ Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2006-Up ............................................... 1 ......................
93321A .......... Gasket, 4T40E Valve Body to Spacer Plate 1995-03 ..................................................................... 1 ...................... 24207387
93321AA ....... Gasket, 4T40E Valve Body To Spacer Plate 2004-05 .................................................................... 1 ......................
93321AB ........ Gasket, 4T40E Valve Body To Spacer Plate 2006-Up .................................................................... 1 ......................
93324A .......... Gasket, 4T40E Case to Case Cover 1995-Up ................................................................................ 1 ......................
93338A .......... Piston, 4T40E Reverse Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ......................
93352A .......... D-Ring, 4T40E 1-2 Accumulator Piston 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ................... 1-3 ....................
93353A .......... D-Ring, 4T40E 2-3 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ......................
93354A .......... D-Ring, 4T40E 3-4 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ......................
93363A .......... Lip Seal, 4T40E Low/Reverse Servo Piston 1995-Up .................................................................... 1 ......................
93364A .......... O-Ring, 4T40E Low/Reverse Servo Cover 1995-Up ...................................................................... 1 ......................
93365A .......... Lip Seal, 4T40E Intermediate/4th Servo Piston 1995-Up ............................................................... 1 ......................
93366A .......... O-Ring, 4T40E Intermediate/4th Servo Cover 1995-Up ................................................................. 1 ......................
93379A .......... Seal, 4T40E Filter 1995-Up ............................................................................................................ 1 ......................
56380 ............. O-Ring, 4T40E Turbine Shaft (Goes Behind Splines) (4 & 6 Cylinder Type) .................................. 1 ......................
PART #
TECHNICAL MANUALS
QTY.
REFERENCE #
ELECTRICAL COMPONENTS
QTY.
REFERENCE #
MISC. COMPONENTS
QTY.
REFERENCE #
HARD PARTS
QTY.
REFERENCE #
93500A ........... Pump Assy, 4T40E Complete 1995-Up .......................................................................................... 1 ...................... 24208987
93529A .......... Converter Reactor, 4T40E 1995-Up ............................................................................................... 1 ...................... 8685660
93554A .......... Drum, 4T40E Forward Clutch 1995-Up .......................................................................................... 1 ...................... 24203622
93555A .......... Reaction Carrier Shaft, 4T40E (Holds Direct Fri)(Splines Into Reaction Carrier) 1995-Up ............ 1 ......................
93556AK ........ Drum, 4T40E Reverse Input Clutch (W/Sprag)(3 Clutch) 1995-Up ................................................ 1 ......................
93559A .......... Drum, 4T40E Direct/Coast Clutch 1995-Up .................................................................................... 1 ......................
93562A .......... Piston Kit, 4T40E 2nd Clutch (Bonded) 1995-UP ........................................................................... 1 ......................
93564A .......... Piston Kit, 4T40E Forward Clutch (Bonded) 1995-UP .................................................................... 1 ......................
170
Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166
FWD 4 Speed
4T40E / 4T45E
General Motors
93565A .......... Piston Kit, 4T40E Direct Clutch (Bonded) 1995-UP ........................................................................ 1 ......................
93566A .......... Piston Kit, 4T40E Reverse Clutch (Bonded) 1995-UP .................................................................... 1 ......................
93569A .......... Piston Kit, 4T40E Coast Clutch (Bonded) 1995-UP ........................................................................ 1 ......................
93574A .......... Hub, 4T40E Forward Clutch 1995-Up ............................................................................................ 1 ......................
93582A .......... Planet, 4T40E Input (Rear)(46 Tooth Sun Gear) 1995-Up ............................................................. 1 ...................... 24208590
93584A .......... Planet, 4T40E Reaction (Front)(42 Tooth Sun Shell) 1995-Up ....................................................... 1 ...................... 24208584
93592A .......... Ring Gear, 4T40E Input Planet (Rear) 1995-Up (Use 93594A) ...................................................... 1 ...................... 8684574
93594A .......... Ring Gear, 4T40E Reaction Planet (Front) 1995-Up ....................................................................... 1 ...................... 8684574
93598 ............. Ring Gear, 4T40E Final Drive (78 Teeth, Left Angled) 1995-96 ..................................................... 1 ......................
93598A .......... Ring Gear, 4T40E Final Drive (78 Teeth, Right Angled) 1997-Up ................................................... 1 ......................
93612A .......... Sun Gear, 4T40E Input (46 Teeth) 1995-Up ................................................................................... 1 ...................... 8684581
23618AA ........ Sun Gear, 4T40E Final Drive (34 Teeth, Left Angled) (2.170"OD) 1995-96 ................................... 1 ......................
23618AB ........ Sun Gear, 4T40E Final Drive (34 Teeth, Right Angled) (2.170"OD) 1997-Up ................................ 1 ......................
23618C .......... Sun Gear, 4T40E Final Drive (38 Teeth, Left Angled) (2.410"OD) 1995-96 ................................... 1 ......................
23618CA ........ Sun Gear, 4T40E Final Drive (38 Teeth, Right Angled) (2.410"OD) 1997-Up ................................ 1 ......................
93624A .......... Reaction Sun Shell, 4T40E W/42 Tooth Sun Gear 1995-Up .......................................................... 1 ......................
93634A .......... Support, 4T40E Forward Drum (Cast # 24205284)(17 Roller Sprag Type) .................................... 1 ...................... 24204222
93634AA ........ Support, 4T40E Forward Drum (Cast # 24205284)(16 Roller Sprag Type) .................................... 1 ...................... 24204810
93634AB ........ Support, 4T40E Forward Drum (Cast # 24200088)(16 Roller Sprag Type) .................................... 1 ...................... 24210106
93634AC ........ Support, 4T40E Forward Drum 1999 .............................................................................................. 1 ...................... 24212711
93648A .......... Sprag Assy, 4T40E Input (22 Elements)(W/Outer Race, Side Washers, Snap Ring) 1995-Up ..... 1 ......................
93652A .......... Sprag, 4T40E Low Roller Clutch (16 Rollers, Black Plastic Cage) ................................................. 1 ...................... 7471005
93652B .......... Sprag, 4T40E Low Roller Clutch (17 Rollers, Grey Plastic Cage) .................................................. 1 ......................
93656A .......... Sprag, 4T40E 2nd Roller Clutch (W/Cage) 1995-Up ...................................................................... 1 ......................
93658A .......... Sprag, 4T40E Input (22 Elements) 1995-Up ................................................................................... 1 ...................... 24203617
93667A .......... Outer Race, 4T40E 2nd Roller Clutch 1995-Up ............................................................................. 1 ......................
93668A .......... Shaft, 4T40E Input Sun Gear Shaft 1995-Up ................................................................................. 1 ...................... 24203613
93669A .......... Outer Race, 4T40E Input Sprag 1995-Up ....................................................................................... 1 ...................... 24200497
93671A .......... Shaft, 4T40E Pump Drive (With .060 Thick Steel Race) 1995-Up ................................................ 1 ...................... 8684255
93671AA ........ Shaft, 4T40E Pump Drive (With .550 Thick Steel Race) 1995-Up ................................................ 1 ......................
56673A .......... Turbine Shaft, 4T40E 1995-Up ....................................................................................................... 1 ...................... 8652382
93674A .......... Shaft, 4T40E Final Drive Sun Gear Shaft 1995-Up ........................................................................ 1 ...................... 24201609
93675A .......... Output Shaft, 4T40E (Short, External) 1995-Up ............................................................................. 1 ...................... 24200734
93678A .......... Output Shaft, 4T40E (Long, Internal) 1995-Up ............................................................................... 1 ...................... 24200733
93690A .......... Gear, 4T40E Parking Gear 1995-Up ............................................................................................... 1 ...................... 24204708
93700A .......... Chain, 4T40E (4 Cylinder) 3/4" Wide 1995-03 ................................................................................ 1 ...................... 24200738
93700AA ....... Chain, 4T40E (4 Cylinder) 5/8 Wide 11/03-Up ............................................................................... 1 ......................
23700C .......... Chain, 4T45E (7/8 Wide)(Mouse Ear Links) 1999-Up ................................................................... 1 ......................
93705A .......... Sprocket, 4T40E Drive (32 Teeth) 1995-Up .................................................................................... 1 ...................... 24204709
93705B .......... Sprocket, 4T40E Drive (35 Teeth) .660" Thick 1995-Up ................................................................. 1 ......................
93705BA ........ Sprocket, 4T40E Drive (35 Teeth) .775" Thick 1995-Up ................................................................. 1 ......................
93705C .......... Sprocket, 4T40E Drive (33 Teeth) .660" Thick 1995-Up ................................................................. 1 ......................
93705CA ........ Sprocket, 4T40E Drive (33 Teeth) .775" Thick 1995-Up ................................................................. 1 ......................
93706A .......... Sprocket, 4T40E Driven (38 Teeth) 1995-Up .................................................................................. 1 ...................... 24200079
93706B .......... Sprocket, 4T40E Driven (35 Teeth) .660" Thick 1995-Up ............................................................... 1 ......................
93706BA ........ Sprocket, 4T40E Driven (35 Teeth) .770" Thick 1995-Up ............................................................... 1 ......................
93706C .......... Sprocket, 4T40E Driven (37 Teeth) .660" Thick 1995-Up ............................................................... 1 ......................
93706CA ........ Sprocket, 4T40E Driven (37 Teeth) .775" Thick 1995-Up ............................................................... 1 ......................
93713A .......... Support, 4T40E Driven Sprocket (Cast # 8684348) 1995-96 ......................................................... 1 ...................... 24207143
93713B .......... Support, 4T40E Driven Sprocket (Cast # 24207153) 1997-02 ...................................................... 1 ......................
93713C .......... Support, 4T40E Driven Sprocket (Cast # 24216212) 2003-Up ...................................................... 1 ......................
93715A .......... Differential Assy, 4T40E (Use 23715) 1995-Up ............................................................................. 1 ......................
93715AHK ..... Differential Assembly, 4T40E (38 Teeth Left Angle Sun Gear) .705"OD Pin (3.05 Ratio)
....................... 1995-96 30 Teeth Pick-Up (With 23618C Sun Gear, 23715AH Differential, 93598 Ring Gear) ..... 1 ......................
93715AMK ..... Differential Assembly, 4T40E (38 Teeth Right Angle Sun Gear) .705"OD Pin (3.05 Ratio)
....................... 1997-Up 30 Teeth Pick-Up (With 23618CA Sun Gear, 23715AM Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
93715BEK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 31 Teeth Pick-Up (With 23618AA Sun Gear, 23715BE Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BFK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 29 Teeth Pick-Up (With 23618AA Sun Gear, 84715BF Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BGK ..... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1995-96 30 Teeth Pick-Up (With 23618AA Sun Gear, 23715BG Differential,
....................... 93598 Ring Gear) ............................................................................................................................ 1 ......................
93715BHK ..... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio)
....................... 1997-Up 30 Teeth Pick-Up (With 23618AB Sun Gear, 23715BH Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
93715BJK ...... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio)
General Motors
4T40E / 4T45E
FWD 4 Speed
....................... 1997-Up 31 Teeth Pick-Up (With 23618AB Sun Gear, 23715BJ Differential,
....................... 93598A Ring Gear) ......................................................................................................................... 1 ......................
23715BE ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(31 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BF ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(29 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BG ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(30 Teeth Pick-Up) 1995-96 ................ 1 ......................
23715BH ........ Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(30 Teeth Pick-Up) 1997-Up .............. 1 ......................
23715BJ ......... Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(31 Teeth Pick-Up) 1997-Up .............. 1 ......................
PART #
QTY
REFERENCE #
93740A .......... Valve Body, 4T40E W/4 Solenoids (Cast # 8684055 or 24205471)(EPC Solenoid Is 1.320OD) . 1 ...................... 24209128
93740AA ....... Valve Body, 4T40E W/4 Solenoids (Cast # 24209130)(EPC Solenoid Is 1.320OD) ..................... 1 ......................
93740AB ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 Or 24214698A)(The EPC Solenoid
....................... Is 1.320OD)(Does Not Have A 2-3 Accumulator Valve) ............................................................... 1 ......................
93740AC ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 or 24214698A)(The EPC Solenoid
....................... Is .862OD)(Does Not Have A 2-3 Accumulator Valve) ................................................................. 1 ......................
93740AD ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24216020)(The EPC Solenoid Is .862OD)(Does
....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ......................
93740AE ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24233226)(The EPS Solenoid Is .862OD)(Does
....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ......................
PART #
QTY
REFERENCE #
93741-1A ....... Manual Valve, 4T40E (Goes in Channel Plate) 1995-Up ................................................................ 1 ......................
33000-02 ....... Sleeve, 4T40E TCC Regulator Apply Valve (Sonnax) (Use With 33000-TL Reamer) ................... 1 ......................
33000-03 ....... Sleeve, 4T40E TCC Control Valve Sleeve (Sonnax) (Must Use F-3300-TL Reamer Set)
....................... (Use VB-Fix Also) ........................................................................................................................... 1 ......................
F-3300-TL ...... Reamer Set, Use With 33000-03 .................................................................................................... 1 ......................
33886-01K ..... Sleeve & Spring, 4T40E Actuator Feed Limit Valve (Sonnax) (Must Use 33886-TL Reamer) ...... 1 ......................
33886-TL ....... Reamer Set, Use With 33886-01K .................................................................................................. 1 ......................
33886-02 ....... Valve, 4T40E Pressure Regulator (Oversize) (Sonnax) (Must Use 33886-TL2 Reamer) ............ 1 ......................
33886-TL2 ..... Reamer Set, Use With 33886-02 (Sonnax) .................................................................................... 1 ......................
93741PK ........ Pressure Regulator Kit, 4T40E (Fixes 3 Valve Bodies) (Contains: 1 Guide, 1 Reamer, 3 Pair
....................... Of Valves & Springs & Seats, 3 Pump Priming Springs) ................................................................. 1 ......................
93741PK-1 ..... Pressure Regulator Refill Kit, 4T40E (Contains: 5 Each Pair Valve, Springs & Seats & Pump
....................... Priming Springs) .............................................................................................................................. 1 ......................
33886-03K ..... Valve Kit, 4T40E/4T45E Boost Valve & Sleeve (Sonnax) .............................................................. 1 ......................
33000-TL ....... Reamer Kit, 4T40E TCC Regulator Apply Sleeve (Sonnax) ........................................................... 1 ......................
93747A .......... Plate, 4T40E Valve Body Separator 1995-Up ................................................................................. 1 ...................... 24205050
PART #
QTY
REFERENCE #
93755A .......... Channel Plate, 4T40E (1.103ID Sleeve)(Cast # 24200961) 1995-96 ........................................... 1 ...................... 24213577
93755B .......... Channel Plate, 4T40E (1.128ID Sleeve)(Cast # 24208122) 1997-98 ........................................... 1 ...................... 24210194
93755C .......... Channel Plate, 4T40E (Cast # 24216013) 1999-01 ........................................................................ 1 ...................... 24213193
93755S .......... Sleeve, 4T40E Case Cover (Channel Plate) 1995-Up ................................................................... 1 ......................
93760A .......... Case, 4T40E 2.4L & V-6 (Cast # 24201966) 1995-00 .................................................................... 1 ...................... 24207691
93760B .......... Case, 4T40E 2.2L (Cast # 24208105) 1997-00 .............................................................................. 1 ...................... 24207685
93760C .......... Case, 4T40E (Quad 4) (Cast # 24201960) 1995-Up ...................................................................... 1 ......................
93760CA ........ Case, 4T40E (Quad 4) (Cast # 24208106) 1995-Up ...................................................................... 1 ......................
93760CB ........ Case, 4T40E/4T45E (Quad 4) (Cast # 24208156) 1994-Up .......................................................... 1 ......................
93760DA ........ Case, 4T40E/4T45E (Saturn) (2.2L) 2000-Up (Cast # 24215871) ................................................ 1 ......................
93760G .......... Case, 4T45E (3.5L) 2005-Up (Cast # 2423338) ............................................................................ 1 ......................
93765A .......... Pan, 4T40E Bottom 1995-Up ........................................................................................................... 1 ......................
93766A .......... Pan, 4T40E Side 1995-96 ............................................................................................................... 1 ...................... 24203605
93766B .......... Pan, 4T40E Side 1997-98 ............................................................................................................... 1 ...................... 24213577
93766C .......... Pan, 4T40E Side 1999-03 (Cast # 24207184) ................................................................................ 1 ...................... 24213141
93766D .......... Pan, 4T40E Side (Cast # 24222115) 2004-Up ................................................................................ 1 ......................
93843A .......... Bracket, 4T40E Vehicle Speed Sensor 1995-Up ........................................................................... 1 ......................
93846A .......... Valve, 4T40E Oil Level Control 1995-Up ........................................................................................ 1 ......................
93871A .......... Snap Ring, 4T40E Holds Coast Clutch Spring Retainer In Drum 1995-Up .................................... 1 ......................
93874A .......... Snap Ring, 4T40E Holds 2nd Clutch Spring Retainer In Support 1995-Up ................................... 1 ......................
93875A .......... Snap Ring, 4T40E Holds Forward Clutch Pressure Plate In Drum 1995-Up ................................. 1 ......................
93877A .......... Snap Ring, 4T40E Holds Forward Clutch Spring Retainer In Drum 1995-Up ................................ 1 ......................
93878A .......... Snap Ring, 4T40E Holds Direct Clutch Pressure Plate In Drum 1995-Up ..................................... 1 ......................
93879A .......... Snap Ring, 4T40E Holds Direct Clutch Spring Retainer In Drum 1995-Up .................................... 1 ......................
56880 ............. Snap Ring, 4T40E Holds Drive Sprocket to Turbine Shaft 1995-Up .............................................. 1 ...................... 8631210
93881A .......... Snap Ring, 4T40E Holds Input Sprag to Outer Race 1995-Up ...................................................... 1 ......................
93882A .......... Snap Ring, 4T40E Holds Input Planet Ring Gear to Forward Hub (.088") 1995-Up ...................... 1 ......................
93883A .......... Snap Ring, 4T40E Holds Forward Drum Support to Case 1995-Up .............................................. 1 ......................
172
Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166
FWD 4 Speed
4T40E / 4T45E
General Motors
93887A .......... Snap Ring, 4T40E Holds Differential Ring Gear to Case 1995-Up ................................................. 1 ......................
93888A .......... Snap Ring, 4T40E Holds Input Sun Gear To Input Sun Gear Shaft 1995-Up
....................... (Also Holds Final Drive Sun Gear to Final Drive Sun Gear Shaft) ................................................. 2 ......................
93889A .......... Snap Ring, 4T40E Holds Reaction Planet Ring Gear to Input Planet (.058") 1995-Up ................... 1 ......................
93890A .......... Snap Ring, 4T40E Holds Reverse Input Retainer In Drum 1995-Up .............................................. 1 ......................
93892A .......... Snap Ring, 4T40E Holds Reverse Clutch Pressure Plate In Drum 1995-Up .................................. 1 ......................
93894A .......... Snap Ring, 4T40E Output Shaft(Short, External) 1995-Up (Use 93895A) .................................... 2 ......................
93895A .......... Snap Ring, 4T40E Output Shaft(Long, Internal) 1995-Up .............................................................. 2 ......................
93900A .......... Servo Assy, 4T40E Intermediate/4th Servo (Cover Cast # 24201880) 1995-Up .......................... 1 ......................
93910A .......... Servo Assy, 4T40E Low/Reverse Servo (Cover Cast # 24201882) 1995-Up ............................. 1 ......................
93926A .......... Spring, 4T40E 1-2 Accumulator (Outer) 1.830" Long 1995-Up ..................................................... 1 ...................... 8685241
93926B .......... Spring, 4T40E 1-2 Accumulator Cushion (Inner) .850" Long 1995-Up .......................................... 1 ......................
93927A .......... Piston, 4T40E 1-2 Accumulator (Plastic) 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ............... 1-3 .................... 24210506
93931A .......... Spring, 4T40E 2-3 Accumulator (Outer) 1.670" Long 1995-Up (Also Fits 3-4 Accumulator) ..... 1-2 .................... 8685240
93931B .......... Spring, 4T40E 2-3 Accumulator Cushion (Inner) 1.950" Long 1995-Up ........................................ 1 ......................
93932A .......... Piston, 4T40E 2-3 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506
93936A .......... Spring, 4T40E 3-4 Accumulator (Outer) 1.670" Long 1995-Up (Use 93931A) ............................. 1 ...................... 8685240
93937A .......... Piston, 4T40E 3-4 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506
93962A .......... Piston, 4T40E 2nd Clutch (Bonded) 1995-Up ................................................................................. 1 ......................
93962AK ........ Piston Set, 4T40E (Bonded) 1995-Up (Contains: 93962A, 93964A, 93964B, 93965A, 93966A,
....................... 93338A, 93969A) ........................................................................................................................... 1 ......................
93964A .......... Piston, 4T40E Forward Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ......................
93964B .......... Piston, 4T40E Forward Clutch (Outer)(Bonded) 1995-Up .............................................................. 1 ......................
93965A .......... Piston, 4T40E Direct Clutch (Outer)(Bonded) 1995-Up .................................................................. 1 ......................
93966A .......... Piston, 4T40E Reverse Clutch (Outer)(Bonded) 1995-Up ............................................................. 1 ......................
93969A .......... Piston, 4T40E Coast Clutch (Inner)(Bonded) 1995-Up .................................................................. 1 ......................
93972A .......... Spring & Retainer, 4T40E 2nd Clutch 1995-Up .............................................................................. 1 ......................
93974A .......... Spring & Retainer, 4T40E Forward Clutch 1995-Up ....................................................................... 1 ......................
93975A .......... Spring & Retainer, 4T40E Direct Clutch 1995-Up ........................................................................... 1 ......................
93976A .......... Spring & Retainer, 4T40E Reverse Clutch 1995-Up ....................................................................... 1 ......................
93979A .......... Spring, 4T40E Coast Clutch Return 1995-Up ................................................................................. 1 ......................
93986A .......... Retainer, 4T40E 2nd Roller Clutch(Not Reusable if Taken Off) 1995-Up ....................................... 1 ...................... 24207224
93989A .......... Retainer, 4T40E Coast Clutch Spring 1995-Up .............................................................................. 1 ......................
93991A .......... Linkage Assy, 4T40E Internal 1995-Up ........................................................................................... 1 ......................
93999A .......... Tube Set, 4T40E Oil Tubes 1995-Up .............................................................................................. 1 ......................
General Motors
4T40E / 4T45E
FWD 4 Speed
4T40E/4T45E
Slips in Forward
Cracked Oil Feed Tube
A cracked Oil Feed Tube may be the cause of a no forward or slips in forward condition. When installing the tube assembly to the case make sure there is no debris caught
under the plate area before torquing the tube bolts. This may cause the tube assembly to
crack. Make sure to check all tubes during disassembly and reassembly.
174
SB Page 1 of 1
Cleveland, OH 877-863-2633
Toledo, OH 866-463-2633
St. Louis, MO 800-605-6166
FWD 4 Speed
4T40E / 4T45E
General Motors
D&E Automotive Products, Inc.
Hazel Park, MI 800-245-9754
Grandville, MI 800-326-3314
Taylor, MI 800-932-6334
175
14
94
2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying
and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired
by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.
14
95
4t40e
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
95-Up
14008APW K8600-R
95-Up
14007APW CK8600-R
95-Up
14006APW K8600
95-Up
14004APW K8600-LS
1
1
95-Up
95-Up
14002AW K86900
14002APW K86900M
95-Up
14011AW
FK86710
1
1
1
95-Up
95-Up
95-Up
14010A
74016A
14016
86710
61713A
86712
FILTER KITS
011K Filter Kit.....................................................................................................................
FILTERS
010K Filter..........................................................................................................................
016J Screen, Shift Solenoid (Snaps in Separator Plate).......................................................
016J Screen, Actuator Feed (in Valve Body)........................................................................
BANDS
Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined
1
1
95-Up
95-Up
14022A
84022E
86700
66700E
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14030A
64032B
54036A
14045A
14047A
14048A
14048B
14050A
14051A
14054A
14056A
64060
14061A
14061B
14062A
K86901
51005A
32006
86002
86005
86009
86010
86008
86007
86012
86006
51013
86003
86004
86011
1
1
2
2
95-Up
95-Up
95-Up
95-Up
84070
84072A
14076A
14077A
51200AV
51202A
86201
86205
95-Up
14104A
86100
BUSHINGS
030J
032J
036A
045B
047C
048E
048E
050D
051H
054E
056H
060J
061G
061G
062E
Bushing Kit................................................................................................................
Converter Hub...........................................................................................................
Converter Reactor......................................................................................................
Driven Support...........................................................................................................
Input Shaft (Rear)......................................................................................................
Forward Drum (Front)................................................................................................
Forward Drum (Rear).................................................................................................
Forward Clutch Hub...................................................................................................
Reaction Carrier Shell (Front)......................................................................................
Final Drive Support.....................................................................................................
Reaction Carrier Shell (Rear)......................................................................................
Case..........................................................................................................................
Reverse Drum (Front).................................................................................................
Reverse Drum (Rear).................................................................................................
Final Drive Shaft.........................................................................................................
070J
072
076J
077F
Converter...................................................................................................................
Manual Lever.............................................................................................................
Axle (Both Sides, Outer).............................................................................................
Axle Sleeve (Both Sides, Inner)...................................................................................
FRICTION PLATES
104G 2nd Clutch.................................................................................................................
96
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
3
4-6
4-6
7
7
3
3
4
4
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
R14104AHP
14106A
R14106AHP
14108A
R14108AHP
14110A
R14110AHP
14112A
R14112AHP
86100X
86104
86104X
86106
86106X
86102
86102X
86108
86108X
3
1
4-6
7
1
3
3
1
4
95-Up
95-Up
95-Up
95-Up
95-Up
95-97
98-Up
95-Up
95-Up
14124A
14125A
14126A
14128A
14129A
14130A
14130B
14131A
14132A
86101
86111
86105
86107
86112
86103
86103A
86110
86109
4t40e
STEEL PLATES
124G
125B
126C
128D
129D
130C
130C
131G
132H
PRESSURE PLATES
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14144A
14146
14148
14150A
14150B
14150C
86713
86715
86716
86714A
86714B
86714C
1
4
2
2
1
2
2
1
95-Up
95-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
14175A
14177AT
64178BT
14178AT
64178AT
14179AT
14181AT
64176T
K86300
86322T
51307T
86307T
51310T
86320T
86321T
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
14200A
14209
14281A
14226A
14235A
K86400
67922B
N/A
N/A
N/A
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-03
04-Up
95-03
04-Up
14300AW
14301A
14301
14320
14320A
14321
14321A
13998R
13994R
13999R
13968
N/A
13967
N/A
SEALING RINGS
175J
177
178
178
178
179
181
N.I.
Ring Kit......................................................................................................................
Direct.........................................................................................................................
Turbine Shaft (Rear) (Small OD - Green).....................................................................
Turbine Shaft (Rear) (Large OD - White).....................................................................
Turbine Shaft (Front)..................................................................................................
Driven Sprocket Support............................................................................................
Forward.....................................................................................................................
Pump Slide................................................................................................................
200J
209
281B
241H
235D
Washer Kit.................................................................................................................
Bearing, Pump Shaft..................................................................................................
Washer, Case Cover To Driven Sprocket.....................................................................
Washer, Driven Sprocket to Rev Input (8 Tabs)............................................................
Washer, Forward Clutch Hub......................................................................................
300K
301I
301I
320I
320I
321I
321I
97
DESCRIPTION
QTY.
YEAR
PART NO.
REFerence NO.
1
1
1
95-Up
95-Up
95-Up
14324
14379
14378
13922
13988
N/A
1
1
95-Up
95-Up
14400A
14400B
86Y01
N/A
1995
1996
97-Up
04-Up
95-03
04-Up
95-Up
95-Up
95-02
03-Up
95-Up
95-Up
95-Up
97-Up
95-Up
04-Up
95-Up
14446B
14410B
14410
14410A
14411A
14411B
14421A
74418E
84431G
84431H
14436A
14436B
14438
14438A
14446
14446A
T-TGM-HR
15D-178
15D-178A
15D-178B
15D-178C
15D-176
15D-176B
5D-188
5A-187
5A-186
5D-186B
20D-134
N/A
20D-132A
20D-132B
35D-163
N/A
T-9138
TECHNICAL MANUALS
400J
400J
ELECTRICAL COMPONENTS
410J
410J
410J
410J
411
411
421J
425J
431J
431J
436J
436J
438J
438J
446J
446J
N.I.
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
HARD PARTS
PUMPS
500I
529A
507J
507J
Pump.........................................................................................................................
Converter Reactor (Stator Support Shaft)...................................................................
Repair Kit, Pressure Reg. Valve...................................................................................
Repair Kit, Pressure Reg. Valve (Refills)......................................................................
1
1
1
1
95-Up
95-Up
95-Up
95-Up
14500
14529
14507K
14507RK
86990
86985
K86864
K86864V
1
1
1
1
95-Up
95-Up
95-Up
95-Up
14554
14556
14559
14559B
86964
86926
86999
86999B
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
14582
14584
14583A
14592
14598
86851
N/A
K86950
N/A
N/A
14612
14624
14634
14634B
14634C
N/A
N/A
86965
86965B
86965C
DRUMS
554E
556G
559C
559C
Forward.....................................................................................................................
Reverse ....................................................................................................................
Input w/ Step (Direct, Coast Clutch & Input Shaft).......................................................
Input w/o Step (Direct, Coast Clutch & Input Shaft).....................................................
PLANETS
582D
584H
583
592D
598F
Input (4 Gear)............................................................................................................
Reaction (3 Gear).......................................................................................................
Gear Train (Input Planet, Reaction Planet & Sun Gear).................................................
Ring Gear, Input & Reaction Planet.............................................................................
Ring Gear, Final Drive 78 T Right Angle 15 Lugs.........................................................
612D
624H
634E
634E
634E
98
1
1
1
1
1
95-Up
95-Up
95-98
99-05
06-Up
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
1
1
1
1
1
1
1
1
95-Up
95-97
98-E06
L06-Up
L06-Up
95-Up
95-Up
95-Up
14652A
14654A
14654B
14654C
14644C
14658A
14658AK
14669
86930
86960
86960A
86960C
K86965C
86940
K86940
N/A
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14671
14673
14674
14677
14678
14678A
14690
86981
N/A
K86940
86996
N/A
86906
N/A
SPRAGS
652E
654G
654G
654G
N.I.
658H
658H
669H
SHAFTS
671A
673A
674H
677E
678F
678F
690F
700A
700A
700A
705A
706B
713B
713B
N.I.
N.I.
N.I.
N.I.
1
1
1
1
1
1
1
1
1
1
1
11/03-Up
95-Up
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14700C
14700A
14700B
14705
14706
14713
14713A
14705K
14705AK
14705CK
14705BK
86973C
86973
86973B
N/A
N/A
86949
86949B
86977A
86977
86977C
86977B
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
14715
14715A
14715B
14598
14677
K86972
K86972A
K83972B
N/A
86996
1
1
1
95-01
02-03
04-Up
14740-1
14740-2
14740-4
P86991
P86991B
P86991D
95-Up
95-Up
95-Up
95-Up
95-Up
14741F
14741C-2
14741Q-2
14741LK
14741P-1
K86971
86883
86881
86885
86887
DIFFERENTIALS
715F
715F
715F
598F
677E
VALVE BODIES
740I
740I
740I
741J
741J
741J
741J
741J
1
1
1
1
1
99
4t40e
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
1
1
1
1
1
1
1
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14755
14755A
A14755-2
14760A
14765
14766
14761
86995
86995B
86641
N/A
N/A
86992
86641
95-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
14926
14926B
14926A
14926B
14930
A14930
14931
14960AK
14962A
14963A
14964A
14965A
14966A
14966AC
14969A
14994
14999
86706
86706F
86706G
86706F
D86993
86993
86706A
N/A
86660
86666
86665
86663
86661
86662
86664
N/A
86989
755I
755I
755I
760J
765J
766I
761J
Channel Plate.............................................................................................................
Channel Plate.............................................................................................................
Sleeve, Channel Plate.................................................................................................
Case (6 Cyl)...............................................................................................................
Pan, Bottom...............................................................................................................
Cover, Valve Body Side...............................................................................................
Sleeve, Case Cover....................................................................................................
MISCELLANEOUS COMPONENTS
926
926
926
926
930I
930I
931
960
962B
963
964E
965C
966G
966G
969C
994K
999J
NOTES
100
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
98
4T40E
95-Up
98-Up
98-Up
00-Up
00-Up
12 Bolt Pan
REBUILDER KITS
DESCRIPTION
QTY.
YEAR
1
1
95-Up
95-Up
DELUXE
KIT
K8600-R
MASTER
O/H KIT
K8600
LESS STEELS
KIT
K8600-LS
OVERHAUL
KIT
K86900
K86900M
GASKET &
SEAL KIT
K86900-1
99
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
1
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-03
04-Up
95-Up
95-Up
13998R
13994R
13999R
13922
K13967
K13967A
13988
13766
24203590
8685154
24200478
24201096
N.L.
N.L.
8684467
8636033
15A
17B
19B
22C
25D
Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand.
Friction - 2nd ............................................................................................................
3
95-Up
86100
Friction - Reverse ......................................................................................................
3
95-Up
86102
Friction - Coast .........................................................................................................
4
95-Up
86108
Friction - Direct .........................................................................................................
6
95-Up
86104
Friction - Forward ......................................................................................................
7
95-Up
86106
8684322
8684266
8684282
8684415
8684445
35B
3
3
3
4
95-Up
95-97
98-Up
95-Up
86101
86103
86103A
86109
24200790
24200757
24207081
8685874
38C
40D
43A
45B
50E
6
7
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
86105
86107
86111
86110
86112
8685879
8684444
24200298
24200466
24200467
53A
1
1
95-98
99-Up
86713
86713A
8684324
24209271
59C
63D
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
86714A
86714B
86714C
86715
86716
24200756
24200950
24200951
8689875
24200595
N.I.
70H
N.I.
Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre.
Filter Kit (Includes 13988) .........................................................................................
1
95-Up
FK86710
Filter (Purchase Seal 13988 Separately) ......................................................................
1
95-Up
86710
Screen Actuator Feed ................................................................................................
1
95-Up
86712
CLUTCH PLATES
30A
33B
PRESSURE PLATES
55B
FILTERS/FILTER KITS
N.L.
24221762
N.L.
BRAKE BANDS
75A
78E
Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for Raybestos brand.
Band - 2-4 ................................................................................................................
1
95-Up
86700
8684403
Band - Low/Reverse ..................................................................................................
1
95-Up
66700E
8651614
100
Converter .................................................................................................................
Axle - Left/Right ........................................................................................................
Axle - Inner Sleeve - Left/Right ..................................................................................
Manual Lever ............................................................................................................
1
2
2
1
95-Up
95-Up
95-Up
95-Up
51200AV
86201
86205
51202A
8685515
24201936
8684482
8644709
DESCRIPTION
QTY.
YEAR
PART NO.
N.I.
REFERENCE NO.
95-Up
K86901
N.L.
N.I.
96A
99E
103B
95-Up
95-Up
95-Up
95-Up
K86300
86320
86321
86322
N.L.
24201613
24204223
8684272
106H
106H
108H
N.I.
95-97
97-Up
95-Up
95-Up
51307
86307
51310
51305
8643058
N.L.
8637170
8631417
N.I.
K86400
N.L.
BUSHINGS
SEALING RINGS/RING KITS
95-Up
HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured.
Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL.
115A
119A
123A
128C
133B
137E
140E
144A
146C
149E
149E
153H
153H
201A
201A
203A
205B
207B/C
209E
211E
213E
213E
215F
217G
219G
221H
221H
225H
226H
DESCRIPTION
BRAND
Piston - Molded:
- 2nd Clutch ......................................................................................................
- Reverse Clutch - Input .....................................................................................
- Reverse Clutch - Input - Center ........................................................................
- Direct Clutch ...................................................................................................
- Coast Clutch ...................................................................................................
- Forward Clutch - 2nd Design ...........................................................................
- Forward Clutch - Center Seal - 2nd Design .......................................................
Roller - 2nd Clutch ............................................................................................
Sprag - Input .....................................................................................................
Roller - Low Clutch (16 Roller) ..........................................................................
Roller - Low Clutch (17 Roller) ..........................................................................
Drive Chain - 3/4" Wide - 4T40E ..........................................................................
Drive Chain - 7/8" Wide - 4T45E ..........................................................................
Driven Sprocket Support Assembly .....................................................................
Driven Sprocket Support Assembly ( w/ check ball capsule) ................................
Reverse Drum Assembly .....................................................................................
Direct/Coast Clutch Assembly .............................................................................
Input Sprag Assembly w/Inner Race & Shaft ........................................................
Foward Drum Assembly ......................................................................................
Reaction Carrier Hub w/ Shaft ..............................................................................
Forward Clutch Support - 16 Roller .....................................................................
Forward Clutch Support - 17 Roller .....................................................................
Differential Assembly w/Sun Gear & Ring:
-34T - Sun Gear - Fine Pitch ................................................................................
-38T - Sun Gear - Fine Pitch ................................................................................
-42T - Sun Gear - Fine Pitch ................................................................................
Pump Assembly .................................................................................................
Shaft - Pump Drive ..............................................................................................
Channel Plate ......................................................................................................
Channel Plate ......................................................................................................
Stator Shaft .........................................................................................................
Output Shaft .......................................................................................................
R
R
R
R
R
R
R
R
QTY.
YEAR
PART NO.
REF NO.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-98
99-Up
95-Up
97-Up
95-96
97-Up
95-Up
95-Up
95-Up
95-Up
95-Up
95-98
99-Up
86660
86661
86662
86663
86664
86665
86666
86930
86940
86960
86960A
86973
86973B
86949
86949B
86926
86999
K86940
86964
86996
86965
86965B
24205042
24205040
24205041
24205044
24205043
24208641
24208642
930695
24200773
7471005
7471035
24200738
24210129
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
1
1
95-Up
95-Up
95-Up
95-Up
95-Up
95-96
97-Up
95-Up
95-Up
K86972
K86972A
K86972B
86990
86981
86995
86995B
86985
86906
N.L.
N.L.
N.L.
N.L.
24218296
N.L.
N.L.
N.L.
N.L.
101
4T40E
2
2
1
1
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
1
3
95-Up
95-Up
86992
86993
N.L.
24210506
1
2
95-Up
95-Up
86706
86706A
8685241
8685240
2
1
1
1
95-Up
97-Up
95-Up
95-Up
86706F
86706G
86641
67922B
24203557
24207237
N.L.
N.L.
1
1
1
1
1
1
1
95-96
95-96
97-Up
97-Up
95-Up
95-Up
95-Up
86977
86977A
86977B
86977C
66930
K86950
86881
N.L.
N.L.
N.L.
N.L.
8652382
N.L.
N.L.
N.I.
N.I.
N.I.
R
R
R
R
R
(1) 1995-96 uses small diameter sealing rings #51307. 97-Up uses large diameter sealing rings #86307.
To service 97-Up using #86641 sleeve use #51307 rings.
ELECTRICAL PRODUCTS
155G
155G
159G
163G
165G
N.I.
180G
180G
185G
N.I.
N.I.
Solenoid:
- EPC (Pressure Control) ...........................................................................................
- EPC (Pressure Control) ...........................................................................................
- TCC .......................................................................................................................
- Shift .......................................................................................................................
Pressure Switch Manifold ..........................................................................................
Pressure Switch Manifold ..........................................................................................
Manual Lever Position Switch:
- w/ Harness .............................................................................................................
- w/o Harness ...........................................................................................................
- w/o Harness ...........................................................................................................
Sensors:
Input Speed Various - 32/33 Tooth Design ................................................................
Input Speed Various - 35 Tooth Design .....................................................................
Output Speed Various ...............................................................................................
Module - Interceptor - (Raise Line Pressure, Modify TCC) ..........................................
Wiring Harness - Internal w/connector .......................................................................
1
1
1
2
95-02
03-Up
95-Up
95-Up
5D-186
5D-186B
5A-187
5D-188
10478146
24225825
24212690
24207236
1
1
95-03
04-Up
15D-176
15D-176B
24226580
24217544
1
1
1
95
96
97-Up
15D-178
15D-178A
15D-178B
12450050
11516166
12450161
1
1
1
1
1
95-Up
97-Up
95-Up
95-Up
95-Up
20D-132A
20D-132B
20D-134
30A-346
35D-163
24218077
10456546
24207507
N.L.
N.L.
86Y01
T-9177
N.L.
N.L.
MISCELLANEOUS PRODUCTS
N.I.
N.I.
NOTES
102
1
1
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103
4T40E
__________________________________________________________________________________________________________________
Transmission:
GM 4T40E
07X218
(4T65E adapter)
SOLENOID TEST:
(Engine off)
Solenoid
TranX
Setting
Output
Channel
AMPS
Cold-Hot
Resistance
Cold-Hot
Solenoid A
(1-2/3-4)
Gear 1
0.6 - 0.3
20 - 40
Solenoid B
(2-3)
Gear 2
0.6 - 0.3
20 - 40
Lock-Up
(pulsed)
Gear 5
0 - (0.6 - 1.2)
11 - 17
EPC
(pulsed)
Gear 8
0 - (0.9 - 1.8)
Duty MIN - MAX
3.5 - 4.6
CAUTION:
Always come to a COMPLETE STOP &
TURN ENGINE OFF before changing test modes
SHIFT/MONITOR TEST
GEAR
Solenoid
A
Solenoid
B
Lock-Up
(pulsed)
EPC
(pulsed)
1st
ON
OFF
OFF
Select Duty
2nd
OFF
OFF
ON/OFF
Select Duty
3rd
OFF
ON
ON/OFF
Select Duty
4th
ON
ON
ON/OFF
Select Duty
Notes:
EPC Solenoid current read on output channel 8 for solenoid test, shift test and for monitor mode.
EPC Solenoid duty cycle displayed in monitor mode is actual duty cycle from ECM.
Lock Up is normally activated in 2nd, 3rd and 4th Gears.
See other side for connector diagram.
Polarity = Common Positive
GM: Page 7
Transmission:
GM 4T40E
Gear
Range A
(Sensor 1)
Range B
(Sensor 2)
Range C
(Sensor 3)
Park
GREEN
Red
Red
Resistance
Temperature
Reverse
GREEN
Red
GREEN
2981 - 4018
68 F
Neutral
GREEN
Red
Red
1915 - 2550
86 F
1260 - 1660
104 F
848.8 - 1105
122 F
584.1 - 753.4
140 F
410.3 - 524.2
158 F
293.7 - 371.7
176 F
213.9 - 268.2
194 F
158.1 - 196.8
212 F
Drive (1 to 4)
GREEN
GREEN
Red
Manual 3
Red
GREEN
Red
Manual 2
Red
GREEN
GREEN
Manual 1
GREEN
GREEN
GREEN
CONNECTOR:
(Looking into harness connector)
D C
B A
E
S
R P
N M L
V U T
Wiring Chart
Case Connector
Pin Number
TranX 2000
Harness Wire
Vehicle Function
TranX 2000
Output Location
TranX 2000
25 Way Pin
Blue
Solenoid A
Channel 1
Green
Solenoid B
Channel 2
Yellow
EPC Power
Channel 7
Gray
EPC Ground
Channel 8
Red,or Red/Brown
Power to Solenoids
Red/Blue Stripe
TOT Sensor
19
White/Red Stripe
TOT Sensor
20
Orange
Sensor LED 1
15
Light Green
Sensor LED 3
17
White
Sensor LED 2
16
Pink
Channel 3
Purple
Lockup Solenoid
Channel 6
Brown
TCC Release
18
White/Green
Speed Sensor
22
12 or 13
GM: Page 8