Professional Documents
Culture Documents
Ingersoll Rand Large Rotary Screw Single & Two-Stage Compressors 100-500HP
Ingersoll Rand Large Rotary Screw Single & Two-Stage Compressors 100-500HP
Ingersoll Rand Large Rotary Screw Single & Two-Stage Compressors 100-500HP
Large Rotary Screw Single- and Two-stage Air Compressors 100-500 hp/75-350 kW
Ingersoll Rand
The Reliability Imperative Focusing on reliability, Ingersoll Rand rotary screw air compressors are designed with a unique, maintenance-free drive system a simple gear drives the airend. Since the motor and airend are permanently aligned, no adjustments are needed during the course of normal operation. Additionally, since no inspection covers are required, the gear drive provides a user-safe means of turning the airend. At the core of Ingersoll Rand rotary compressors is a rugged airend that uses duplex tapered roller bearings. These roller bearings provide linear contact for thrust loads, dramatically improving airend life.
The compressors also incorporate an exclusive bearing coolant dam, assuring that coolant is present during the compressors critical start-up phase, significantly extending the life of the bearings. Used in thousands of compressors throughout the world, Ingersoll Rands airend has earned a reputation for trouble-free operation and minimal maintenance.
2 Rotary Compressors
at Your Fingertips
Precise One-touch Control with Intellisys Whether the application requires eight hours of continuous-duty compressed air or an intermittent supply over a 24-hour period, the Intellisys microprocessor is in complete control. The Intellisys controller provides quick, comprehensive access to your compressed air system at the touch of a button nothing could be more intuitive and user-friendly. The compressor's operating parameters can be quickly and easily adjusted to meet the plant air systems requirements and minimize operating costs. Automatic Service Prompts for Ensured Maintenance Intellisys indicates when it is time to perform maintenance. This function encourages routine service in a timely fashion, thereby increasing uptime. Timesaving Diagnostics Intellisys provides a fast diagnosis of system demand, displays a warning and stops the compressor if it exceeds operating parameters. It also provides a history of events leading up to the condition. This will keep troubleshooting expenses and downtime to a minimum. An easy-to-read, liquid crystal display (LCD) provides you with the critical details of the compressors operation, allowing fast adjustments when necessary. Digital Motor Control for Option for Maximum Precision* Our exclusive digitally-controlled stepper motor inlet valve system precisely matches the airflow to the system demand. Simply set the preferred system pressure and the built-in Intellisys microprocessor controller takes care of the rest. For additional reliability, the inlet control system requires no routine maintenance. There are no pressure switches to manually recalibrate, no diaphragm valves that can stick open and no manual adjustments are required during the course of normal operation.
Single-stage Compression
Energy Cost/Year Single-stage 15% Energy Savings
Two-stage Compression
Two-stage
2,000
6,000
8,000
Energy Efficient Airendfor 15% Energy Savings If youre looking for the greatest efficiency possible, look no further than Ingersoll Rand two-stage compressors. The heart of the compressor is our time-proven two-stage airend. By compressing the air in two stages instead of one, energy savings of up to 15% are realized. The airend rotors are precision machined in a twenty-step process, ensuring unsurpassed rotor profile accuracy, repeatability and efficiency. Reduced Bearing Loads, Increased Life A lower compression ratio in each stage reduces bearing loads and increases airend life. The use of the highest quality bearings available ensures years of reliable, efficient service.
4 Rotary Compressors
Ingersoll Rand offers industryleading products and solutions that enable businesses around the world to reduce energy consumption and costs and decrease harmful environmental emissions. From air compressors that reduce energy consumption to electric-powered golf cars with near-zero emissions, Ingersoll Rand provides the knowledge, experience and solutions to help our clients achieve their sustainability goals.
Coolant Curtainfor Even More Energy Savings One of the keys to the efficiency of the two-stage design is the coolant curtain. Significant cooling of the air is achieved by injecting atomized oil into the compressed air stream leaving the first stage. Lowering the air temperature prior to entering the second stage significantly decreases the energy required for compression. The coolant curtain also eliminates the need for an intercooler.
Rotary Compressors 5
Inherent Leak-free Design Using O-ring fittings significantly reduces the potential leakage problems associated with conventional threaded fittings.
6 Rotary Compressors
Up to 115F (46C) Operating Ambient Our rotary screw compressors operate in high ambient conditions, making them suitable for locations around the world. Even if the compressor is not operated in sweltering climates, the high temperature rating ensures fewer nuisance shutdowns caused by fouled coolers. End-to-end Cooling The aftercooler is located at the inlet end of the package. This allows cool compressed air as low as 46F (8C) above the ambient temperature to pass downstream to the air system. Rugged Motor The extra toughness built into our electric motor means it will run when other motors do not. Maintenance and repair of the motor are just like any other electric motor. Easy Connectivity The compressor is fully piped and wired, resulting in simple external connection of all utilities. Quiet Enclosure A low sound enclosure is standard and keeps sound levels to a minimum. Factory Tested Every rotary screw compressor undergoes state-ofthe-art testing to ensure that you get the best possible performance under varying conditions.
Rotary Compressors 7
8 Rotary Compressors
Rotary Compressors 9
Papermaking
Even in the harshest manufacturing environments, rotary screw compressors add unequalled reliability, efficiency and productivity to your air system.
Food Packaging
Ingersoll Rand drives productivity within this and other continuous or batch process industries by delivering advanced technology compressor solutions that provide low life-cycle costs.
Textiles
Garment manufacturing requires a reliable source of clean, dry compressed air, which is why Ingersoll Rand has been a critical supplier to this industry for many years.
No matter what the industry or location, Ingersoll Rand is committed to serving you 24 hours a day, seven days a week. Our worldwide network of distributors, engineers and certified, factory-trained technicians are a phone call away ready to support you with innovative and cost-effective service solutions that will keep you running at peak performance.
PackageCare is a service contract designed to help customers get the most out of their air system investment. Whether its Ingersoll Rand equipment or a competitors, a new compressor or used, with PackageCare customers get hassle-free system reliability, backed by the most comprehensive service program in the industry. Were the only OEM in the industry offering this type of service coverage.
10 Rotary Compressors
AN
YS
SA
LI
SY
AN A
Metal Forming
Compressed air is too important to take chances, so engineers can maximize production uptime by specifying Ingersoll Rand rotary screw compressors, featuring our unique maintenance-free drive system.
Assembly
Few industries have a greater need for energy efficiency our single- and two-stage rotary screw compressors offer the best efficiency over the widest operating range.
Printing
The printing industry relies heavily on compressed air, from pre-press through printing to shipping. High quality air and stable pressure are critical to minimize production interruption.
IS
AN
IS
A
Intellisurvey
I I I
SA Supply-side Audit
I
Automated compressor audit Detailed air profile Identify fast-track savings opportunities
L
IS
YS
EFFICIENCY
FA
RELIABILITY PRODUCTIVITY
FS
FS
A
Feasibility Study
I
FA Full-system Audit
I
Rotary Compressors 11
Environmental
Condensate management Lubricants Water filtration
Installation
SimplAir piping system Fusible disconnects Intelliflow system pressure control Drains
Maintenance
Hard parts Consumables PM contracts
Power Management
Variable speed drives Line reactors System controllers Safety switches
Energy Efficiency
System air pressure controllers Automated air system controls No-loss drains System audits
Rotary Compressors 12
Width in 76 76 76 82 82 82
Height in 86 86 86 95 95 95
Nominal hp 100 125 150 200 250 300 350 400 450 500
XFE 100 psig 547 664 812 1,060 1,380 1,685 1,899 2,200 2,405 2,600
EPE 125 psig 495 601 720 970 1,249 1,476 1,740 1,991 2,245 2,425
HPE 140 psig 458 567 681 903 1,167 1,428 1,669 1,924 2,099 2,266
HXPE 200 psig 443 537 720 960 1,185 1,366 1,543 1,739 1,879
Length in 123 123 123 123 148 148 160 160 160 160
Width in 63 63 63 63 76 76 82 82 82 82
Height in 75 75 75 75 85 85 96 96 96 96
Weight lb 6,050 6,770 6,820 7,020 13,080 13,080 14,685 14,685 14,685 14,685
ML 7.5 bar g 15.7 18.0 22.1 26.2 31.1 ML 7.5 bar g 41.5 49.2 60.2 69.2
MM 8.5 bar g 14.2 17.5 20.4 24.2 29.6 MM 8.5 bar g 38.8 47.4 56.0 64.1
MH 10.0 bar g 13.1 15.4 18.9 23.1 27.2 MH 10.0 bar g 36.2 44.2 52.1 59.5
MXU 14.0 bar g 12.5 15.4 18.4 22.2 MXU 14.0 bar g 28.6 36.4 44.3 50.2
Length mm 3,270 3,270 3,270 3,270 3,270 Length mm 4,000 4,000 4,000 4,000
Width mm 1,620 1,620 1,620 1,620 1,620 Width mm 1,930 1,930 1,930 1,930
Height mm 1,900 1,900 1,900 1,900 1,900 Height mm 2,146 2,416 2,416 2,416
Weight kg 2,690 2,710 2,860 3,120 3,120 Weight kg 5,460 5,540 6,870 6,900
Notes: 1) FAD (Free Air Delivery) cfm and m3/min are ratings of full package performance in accordance with CAGI-PNEUROP acceptance test standard PN2CPTC2 or ISO1217: 1996 Appendix C.
Rotary Compressors 13
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers' energy efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance productivity through solutions created by Club Car, the global leader in golf and utility vehicles for businesses and individuals. www.air.ingersollrand.com Distributed by:
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rands standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.