Sample4 Spreadsheet

Pressure Vessel Engineering Ltd.
ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis
Design Conditions
Code: ASME VIII-1
Year: 2007
Addenda: 2009
MAWP: 150
psi
MEAWP: 0
psi
Max. Temp.: 120
MDMT: -20
MDMT Press.: 150
psi
ASME Section VIII-1 Calculations

Cust:
Desc:
Dwg:
ID:
Pressure Vessel Engineering

Sample Vessel 4
Sample 4
Sample 4
Min. Thk. (UG-16b): 0.09375 in

Corrosion Allowance: 0.125
Hydrotest: 195
in
psi
Impact Testing: No
Impact Exemption: UG-20(f)
Radiography: None
UG-22 Loadings Considered

Internal Press.: Yes
External Press.: No
Vessel Weight: Yes
Weight of Attachments: No
Attachment of Internals: No
Attachment of Externals: Yes
Cyclic or Dynamic Reactions: No
Wind Loading: No
Seismic Loading: Yes
Fluid Impact Shock Reactions: No
Temperature Gradients: No
Differential Thermal Expansion: No
Abnormal Pressures: No
PVEcalc-Sample 4 Calulations
Author: Brian Munn
Reviewer: Laurence Brundrett
Hydrotest Loads: No
Conclusion: The sample vessel has been calculated

to ASME Section VIII-1 and found acceptable.
www.pveng.com
info@pveng.com
Phone 519-880-9808
Pressure Vessel Engineering Ltd.

120 Randall Drive, Suite B
Waterloo, Ontario, Canada, N2V 1C6
Table of Contents
15-Apr-10
Contents
Cover
Table of Contents
Material Properties
Rolled Plate Shell
F&D Heads
N1 - 4" Sch. 160
N2 - 4" Sch. 160 on Head
N1 & N2 - Flange
N3 - 1" NPT 6000# H.Cplg
N4 & N5 - 4" Process Conn.
N4 & N5 Flange
M1 - 12"x16" MWY on Head
M2 - 12"x16" MWY on Shell
Vessel Weight & Volume
Lifting Lugs
Seismic - Vessel on Beams
Rev
1
2
3
Page 2 of 21
Page
1
2
3
4
5
6
7
8
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10
11 - 12
13 - 14
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16
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18
Revision(s)
Description
Release
Revised
Revised
Date
06/03/02
12/18/08
4/08/10
By
LB
ART
BEM
Material Properties
ver 2.01
15-Apr-10
www.pveng.com
Page 3 of 21
Sample Vessel 4 <- Vessel
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Design Pressure
150.0
0.0
Water. fresh
12.000
1.000
Design Pressure =
UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 150 + 0.4331 * 1 * 12
Hydro Test
(UG-99(b))
Test Press = P * 1.3 * MR
pressure measured at top of vessel, rounded up
= 150 * 1.3 * 1
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24
mTp = 195
Material Properties
(ASME IID)
120 <- mTemp, design temp F
Material
Where Used
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19
mDp = 155.2
SA-516 70 Plate
SA-106 B Seamless Pipe
SA-240 316 Plate
SA-105 Forging
SA/CSA-G40.21 44W (38W Stresses used)
SA-193 B7 Bolts <= 2.5"
Shell, Heads
Nozzles, Manway
Flange Pads
Flanges, Couplings
Legs
Test at ambient temp

Ambient Design
Strength Max F
Strength Strength Ratio
20000
20000 1.000
1000
17100
17100 1.000
1000
20000
20000
1.000
1500
20000
20000 1.000
1000
17100
17100 1.000
650
25000
25000 1.000
1000
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Min Ratio (MR) =
1.000
Ext
Graph
CS-2
CS-2
HA-2
CS-2
CS-2
Pipe and Shell ver 4.08

Rolled Plate Shell Description
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Interior
No Exterior
Rolled Plate
Non-Threaded
No
ip? - Calculate interior pressure

ep? - Calculate exterior pressure
pr? - Pipe or rolled plate
pt? - Type of pipe
relief? - Stress Relief Calculations Required
Dimensions:
60.000
0.5000
0.094
120.000
0.125
Do [in] - outside diameter

t [in] - nominal wall thickness
tminUG16b [in] - minimum wall per UG-16(b)
L [in] - length for volume and weight
Corr [in] - corrosion allowance
Stress Classification:
24
NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
If not, refer to sheet "Thick Cylindrical Shell"
27
ckValidity1 =
ckValidity2 =
28
Variables:
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Td =
UT [in] =
nt [in] =
Ri [in] =
Volume [cuft] =
Weight [lb] =
tmin < 0.5*(Do/2)

P< 0.385*S*El
0.000
t*UTP+UTI
t-Corr-UT-Td
Do/2-nt
((Do/2-t)^2)**L/1728
(Do-t)**L*t*40.84/144
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0.331 < 0.5*(60/2) = Acceptable

155.2< 0.385*20000*0.7 = Acceptable
0=
0.5*0+0 =
0.5-0.125-0-0 =
60/2-0.375 =
((60/2-0.5)^2)*3.1416*120/1728 =
0.000
0.000
0.375
29.625
189.859
(60-0.5)*3.1416*120*0.5*40.84/144 = 3180.84
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35
Material and Conditions:

SA-516 70 Material
20,000 S [psi] - allowable stress level
0.70 El - longitudinal efficiency (circ. stress)
0.70 Ec - circ. connecting efficiency (longitudinal stress)
0.000% UTP [%] - undertolerance allowance
0.000 UTI [in] - undertolerance allowance
155.20 P [psi] - interior pressure
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25
Do
Options:
Length
2
3
Page 4 of 21
Long Seam
Interior Pressure: VIII-1 UG-27(c)(1,2)

ta [in] = P*Ri/(S*El-0.6*P)
tb [in] = P*Ri/(2*S*Ec+0.4*P)
tmin [in] = MAX(ta,tb,tminUG16b)
tr1 [in] = P*Ri/(S*1-0.6*P)
Checkt = tmin <= nt
PMaxA [psi] =
PMaxB [psi] =
PMax [psi] =
CheckP =
(S*El*nt)/(Ri+0.6*nt)
(2*S*Ec*nt)/(Ri-0.4*nt)
Min(PMaxA,PMaxB)
PMax >= P
155.2*29.625/(20000*0.7-0.6*155.2) =
155.2*29.625/(2*20000*0.7+0.4*155.2) =
MAX(0.331,0.164,0.094) =
155.2*29.625/(20000*1-0.6*155.2) =
0.331 <= 0.375 =
0.331
0.164
0.331
0.231
Acceptable
(20000*0.7*0.375)/(29.625+0.6*0.375) =
(2*20000*0.7*0.375)/(29.625-0.4*0.375) =
MIN(176,356) =
176 >= 155.2 =
176
356
176
Acceptable
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Heads ver 4.15
Torispherical
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15-Apr-10
40
Sample 4 <- Vessel

F & D Heads <- Desc
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Dimensions:
60.000
60.000
3.600
0.750
0.675
0.094
0.125
1.500
<- Do, outside diameter

<- L, inside crown radius
<- IKR, inside knuckle radius
<- tb, thickness before forming
<- tf, thickness after forming
<- tminUG16(b) - Min.t. Per UG-16(b)
<- Corr, corrosion allowance
<- Skirt, straight skirt length
Material and Conditions:

SA-516 70 <- material
20,000 <- S, allowable stress level (psi)
0.85 <- E, efficiency
155.2 <- P, interior pressure
0.0 <- Pa, exterior pressure
Calculated Properties:
68.7 <- Approx. blank dia (inch)
789.5 <- Approx. weight (lbs, steel)
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78
115
116
123
125
126
128
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11.66 <- Volume (cuft, includes skirt)

54.574 <- Spherical Limit
9.770153 <- Depth of Head
Variables:
D=
t=
L /r =
M=
Ro =
Do-2*t
tf-corr
L/IKR
0.25*(3+sqrt(L/ikr))
L + tb
= 60-2*0.55
= 0.675-0.125
= 60/3.6
= 0.25*(3+sqrt(60/3.6))
= 60 + 0.75
D=
t=
L /r =
M=
Ro =
= 0.0005=<0.675/60<0.002
tf/L = 0.0113
137
Interior Pressure App 1-4(a), App 1-4(d):

App. 1-4(a) check:
0.0005 =< tf/L < 0.002
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IF(tf/L<0.002,IF(tf/L>=0.0005,"Calculation required","Error"),"Calculation not required")
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Page 5 of 21
NO Appendix 1-4(f)
TMinI =
=
TMin =
PMax =
=
58.90
0.55
16.667
1.771
60.750
App. 1-4(f) calculation not required
(P*L*M)/(2*S*E - 0.2*P) <= t

(155.197*60*1.771)/(2*20000*0.85 - 0.2*155.197) <= 0.55
Max(Tminl,tminUG16(b))<=tf-corr
Acceptable
(2*S*E*t)/(L*M + 0.2*t) >= P
Acceptable
(2*20000*0.85*0.55)/(60*1.771 + 0.2*0.55) >= 155.197
TminI = 0.485
TMin = 0.485
PMax = 175.8
Interior Pressure for Nozzles App 1-4(a), App 1-4(d), UG-37(a)(1):

TMinE1 = (P*L*M)/(2*S*1 - 0.2*P) <= t
(Nozzle in Knuckle) TMinE1 = 0.413
= (155.197*60*1.771)/(2*20000*1 - 0.2*155.197) <= 0.55
TSp = (P*L*1)/(2*S*1 - 0.2*P)
(Nozzle in Crown) Tsp = 0.233
= (155.197*60*1)/(2*20000*1 - 0.2*155.197)
Head stress relief UCS-79(d), UNF-79(d), UHA-44(d)
Rf = IKR+tb/2
= 3.6+0.75/2
% elong = ((75*tb)/Rf)*(1-Rf/Ro) = ((75*0.75)/3.975)*(1)
5.0% <- Max Elongation
Yes <- Cold Formed
14.2% <- Elongation
no <- Vessel carries lethal substances(Yes/no)
no <- Impact testing is required (Yes/no)
no <- Formed between 250 and 900 Degrees F
no <- Greater than 10% reduction in thickness
Yes <- Head is greater than 5/8" thick before forming
Rf = 3.975
% elongation = 14.2
Required
no
no
no
no
Yes ?
Stress Relieve ?
Yes ?
no
no
no
no
YES
YES
30
Nozzle Reinforcement ver 3.90
UW16(c) <- SavedDesign

www.pveng.com
31
Sample 4 <- Vessel

N1 - 4" SCH 160 Pipe <- Description
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250
330
Shell:
SA-516 70 <- Shell Material
20,000 <- Sv, shell allowable stress level, PSI
Do
1.00 <- E1, efficiency of shell at nozzle
Nt
59.00 <- Ds, Shell ID
0.500 <- Vt, shell wall thick, uncorroded, UT removed
0.231 <- tr, required shell wall thickness int. press.(E=1)
t
0.000 <- trE, required shell wall thickness ext. press.(E=1)
Leg41
0.125 <- sca, shell corrosion allowance
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Shell
Nozzle:
SA-106B <- Nozzle Material
17,100 <- Sn, allowable stress level (Sn)
Vt
17,600 <- B, from A =
0.09590
1.00 <- E, nozzle efficiency
155.20 <- P, internal design pressure
UW-16.1 (c)
0.0 <- Pa, external design pressure
4.500 <- Do, outside diameter
0.531 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
0.125 <- nca, nozzle corrosion allowance
6.000 <- L, exterior Projection
Reinforcing:
0.375 <- Leg41, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.531 * 0.125
Undertolerance
UT = 0.066
Rn = Do/2 - (Nt-nca) + UT
= 4.5/2 - (0.531-0.125) + 0.066
Effective Radius
Rn = 1.910
t = Vt-sca
= 0.5 - 0.125
Effective Shell Thickness
t = 0.375
tn = Nt-nca
= 0.531-0.125
Avail. Nozzle Thick. No UT
tn = 0.406
d = Do-2*tn
= 4.5 - 2*0.406
Opening Dia.
d = 3.688
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 = 0.855
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = 0.855
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.406,0.375))
tc41 = 0.250
F = Min(Fenterered, 1)
F = 1.000
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 1.333
Dot = Do/trnE
Dot = 0.000
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (155.2*1.91)/(17100*1 - 0.6*155.2)
trn = 0.017
Acceptable
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (155.2*1.91)/(17100*1 - 0.6*155.2)
E=1
trnR = 0.017
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE = 0.000
Acceptable
= (3*4.5*0)/(4*17600)
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.375 >= 0.25
0.263
>=
0.250
Acceptable
Appendix 1-7 Necessary Check
when Ds>60,if(2*Rn<=Ds/3,if(2*Rn<=40, "App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
when Ds<=60,if(2*Rn<Ds/2,if(2*Rn<20,"App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
App. 1-7 calculations not required
Area Replacement: Fig UG-37.1
Pressure From: Internal
External
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 0.879
= 1.0*3.688*0.231*1 + 2*0.406*0.231*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(3.688*0*1 + 2*0.406*0*1*(1-0.855))
A Required (external) = 0.000
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 0.514
= max(3.688,2*(0.375+0.406))* (1*0.375-1*0.231)-2*0.406*(1*0.375-1*0.231)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
1.339
= max(3.688,2*(0.375+0.406))* (1*0.375-1*0)-2*0.406*(1*0.375-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*Min(5*t,2*L) , (tn-trnR)*fr2*Min(5*tn,2*L))
A2 = 0.623
= min((0.406-0.017)*0.855*Min(5*0.375,2*6) , (0.406-0.017)*0.855*Min(5*0.406,2*6))
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , (tn-trnE)*fr2*Min(5*tn,2*L))
A2e =
0.651
= min((0.406-0)*0.855*Min(5*0.375,2*6) , (0.406-0)*0.855*Min(5*0.406,2*6))
A41 = Leg41^2*fr2
= 0.375^2*0.855
A41 = 0.120
0.120
Actual Area = 1.257
2.110
Acceptable
Actual-Required = 0.378
2.110
Nozzle
34
Tstd =
Swre =
Nact =
Tt =
331
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Page 6 of 21
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section
Standard pipe wall thickness from chart

tr * Pa / P
= 0.231 * 0 / 155.197
Nt * (1-UTp)
= 0.531 * (1-0.125)
0.8/Nth
= 0.8/0
Req. Exterior pressure
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =
Max(UG45a, UG45b) <= Nact

Max(trn,trnE) + Nca + Tt
Min(UG45b3,UG45b4)
0.355961
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca
= Max(0.142, 0.332) <= 0.465

= Max(0.017,0) + 0.125 + 0
= Min(0.356, 0.332)
= Max(0.231 + 0.125, 0.094 + 0.125)
= Max(0 + 0.125,0.094 + 0.125)
= Max(0.356,)
= 0.237*0.875 + 0.125
Actual Wall Thick.

Ug-31(c)(2) threads
Tstd =
Swre =
Nact =
Tt =
0.237
0.000
0.465
0.000
Acceptable
0.332
0.142
0.332
0.356
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.356
UG45b4 = 0.332
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UW16(c) <- SavedDesign

www.pveng.com
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Sample 4 <- Vessel

N2 - 4" SCH 160 Pipe on Bot. Head <- Description
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Shell:
Do
Nt
t
Leg41
Nozzle:
Leg41
Shell
17,600 <- B, from A =
0.09590
Vt
UW-16.1 (c)
Reinforcing:
1.000 <- F
Variables:
UT = Nt*UTp
= 0.531 * 0.125
Undertolerance
UT =
= 4.5/2 - (0.531-0.125) + 0.066
Effective Radius
Rn =
t = Vt-sca
= 0.5 - 0.125
t=
tn = Nt-nca
= 0.531-0.125
tn =
d = Do-2*tn
= 4.5 - 2*0.406
Opening Dia.
d=
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 =
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 =
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.406,0.375))
tc41 =
F=
LDo = L/Do
LDo = 1.333
Dot = Do/trnE
Dot = 0.000
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (155.2*1.91)/(17100*1 - 0.6*155.2)
trn = 0.017
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (155.2*1.91)/(17100*1 - 0.6*155.2)
E=1
trnR = 0.017
trnE = 0.000
= (3*4.5*0)/(4*17600)
0.7*Leg41 >= tc41
0.7*0.375 >= 0.25
0.263
>=
0.250
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
= 1.0*3.688*0.233*1 + 2*0.406*0.233*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(3.688*0*1 + 2*0.406*0*1*(1-0.855))
A Required (external) =
A1 = 0.507
= max(3.688,2*(0.375+0.406))* (1*0.375-1*0.233)-2*0.406*(1*0.375-1*0.233)*(1-0.855)
A1e =
= max(3.688,2*(0.375+0.406))* (1*0.375-1*0)-2*0.406*(1*0.375-1*0)*(1-0.855)
A2 = 0.623
= min((0.406-0.017)*0.855*Min(5*0.375,2*6) , (0.406-0.017)*0.855*Min(5*0.406,2*6))
A2e =
= min((0.406-0)*0.855*Min(5*0.375,2*6) , (0.406-0)*0.855*Min(5*0.406,2*6))
A41 = Leg41^2*fr2
= 0.375^2*0.855
A41 = 0.120
Actual Area = 1.250
Acceptable
Nozzle
34
Tstd =
Swre =
Nact =
Tt =
331
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15-Apr-10
Page 7 of 21

tr * Pa / P
= 0.233 * 0 / 155.197
Nt * (1-UTp)
= 0.531 * (1-0.125)
0.8/Nth
= 0.8/0

Actual Wall Thick.
Ug-31(c)(2) threads
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Min(UG45b3,UG45b4)
0.357977
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca
= Max(0.142, 0.332) <= 0.465

= Max(0.017,0) + 0.125 + 0
= Min(0.358, 0.332)
= Max(0.233 + 0.125, 0.094 + 0.125)
= Max(0 + 0.125,0.094 + 0.125)
= Max(0.358,)
= 0.237*0.875 + 0.125
Tstd =
Swre =
Nact =
Tt =
0.237
0.000
0.465
0.000
Acceptable
0.332
0.142
0.332
0.358
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.358
UG45b4 = 0.332
0.066
1.910
0.375
0.406
3.688
0.855
0.855
0.250
1.000
Acceptable
Acceptable
Acceptable
External
0.000
1.339
0.651
0.120
2.110
2.110
18
B16.5/16.47 Flange
Ver 2.61
15-Apr-10
SlipOn
19
20
21
22
Page 8 of 21
#VALUE!
Sample 4 <- Vessel

N1 & N2 - 4" Class 150 RFSO <- Description
23
24
Select Flange
SA
Forged
SA 105
150
4.00
25
26
27
28
29
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
31
Nominal Table Max Temp F Pod, pipe OD -
32
33
34
35
36
C-Si
2-1.1
1000
4.500
Nozzle
0.531 <- tn, Nozzle Wall Thickness (inch)
0.017 <- tnr, Required Nozzle Wall Thickness (inch)
37
38
39
40
41
42
43
Operating Conditions
120 <- T, temperature F
155.2 <- P, pressure, psig
0.125 <- Corr, corrosion allowance
Acceptable
Max press @100F [p1] 285
Max press @120F [p2] 280
44
45
47
48
49
50
Flange Welds:
0.531
0.531
17100
20000
<- F1, pipe fillet size

<- F2, flange fillet size F2
<- Sp, allowable stress, pipe
<- Sf, allowable stress, flange
53
54
61
63
64
67
68
69
70
72
74
75
78
79
81
82
83
Geometry constraint: VIII UW-21 (b)

wtmin = 0.7*tn
wt = 0.7*MIN(F1,F2)
= 0.7*MIN(0.531,0.531)
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
=
Weld Stress =
= 0.7*0.531
Req. weld throat

Actual weld throat
MIN(Sp,Sf)
= MIN(17100,20000)
Sa * 0.49
= 17100 * 0.49
POD^2*pi*P/4
= 4.5^2*pi*155.197/4
Pod*pi*(F1-corr + F2)
4.5*pi*(0.531-0.125 + 0.531)
Load/Area
= 2468.305/13.247
wtmin = 0.372
wt = 0.372
Acceptable
Min Sa =
Max S =
Load =
Area =
17,100
8,379
2,468
13.247
Stress = 186
Acceptable
15
Coupling ver 2.11
18
19
0.675
0.233
1.875
155.2
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Page 9 of 21
COD
Shell:
23
30
15-Apr-10
Sample 4 <- Vessel

N3 - 1" Class 6000 NPT Half Coupling <- Description
22
20
UW16.1Z1M
www.pveng.com
16
Coupling:
1 inch 6000#
SA-105
20,000
0.3750
0.094
0.125
39
40
42
44
46
<- t, Shell Wall Thick (inch)

<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)
POD
t
F1
Outside
FULL
PEN.
t1
Inside Vessel
<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
2.250 <- COD - Coupling OD
1.315 <- POD - Pipe OD
11.500 <- n, Threads Per Inch
0.358 <- pt, Corresponding sch XXS Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
47
49
50
51
53
56
64
Geometry Restrictions Fig. UW-16.1

tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin
= (2.25-1.315)/2-0.125
= Min(0.75,0.343,0.675)
= Min(0.25,0.7*0.343)
= 0.7*0.375
= 0.263 >= 0.24
Tcp =
Tmin =
tcmin =
t1 =
0.343
0.343
0.240
0.263
Acceptable
74
75
76
77
78
Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Ro = POD/2-0.8/n
= 1.315/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.358-0.125-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 155*0.588/(20000*1+0.4*155.197)
Acceptable
Ro = 0.588
tp = 0.119
trn = 0.005
79
80
81
82
83
88
89
Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 2.25^2*(PI()/4)*155.197
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((2.25+0.375)^2-2.25^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,0) * 0.55
Max Stress =
Weld Stress = Load / Area
= 617 / 1.436
Weld Stress =
90
95
96
97
98
99
100
101
104
105
106
107
108
109
11000
430
Acceptable
UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =
102
103
617
1.436
UB45b =
=
UG45b1 =
=
UG45b4 =

Tstd =
Pt * (1-UT)
Actual Wall Thick.
Nact =
0.8/n
Ug-31(c)(2) threads
Tt =
UG45 =
Max(0.199, 0.241) <= 0.313
trn + corrc + Tt
UG45a =
0.005 + 0.125 + 0.07
Min(UG45b1, UG45b4)
UB45b =
Min(0.358, 0.241)
Max(tmin+ CORRC, Tmin16b + CORRC)
UG45b1 =
Max(0.233 + 0.125, 0.094 + 0.125)
Tstd*0.875 + corrc
= 0.133*0.875 + 0.125
UG45b4 =
0.133
0.313
0.070
0.241
Acceptable
0.199
0.241
0.358
0.241
30
31
22
33
34
35
36
37
39
40
41
42
49
57
62
64
65
66
67
70
72
74
77
78
79
80
81
82
83
84
85
86
87
91
95
98
104
112
115
119
120
121
122
123
124
130
133
148
156
185
199
200
201
202
203
204
205
206
207
210
213
217
221
237
245
249
250
330
UG40(a-2) <- SavedDesign

www.pveng.com
15-Apr-10
Page 10 of 21
Sample 4 <- Vessel

N4 & N5 - 4" Double Sided Flange Pad <- Description
Shell:
tp
di
Flange Pad:
SA-240 316 <- Flange Pad Material
20,000 <- Sp, allowable stress level
9.000 <- Dp, outside diameter
4.500 <- di, inside (uncorroded)
1.500 <- tp, pad thick
1.000 <- F
5.500 <- GOD - gasket OD
4.500 <- GID - gasket ID
3.000 <- m - gasket factor
1,800 <- gy - gasket factor y
7.500 <- varC - bolt circle dia
0.625 <- BoltOD, bolt size
8 <- Nbolt, number of bolts
1.000 <- DepthT, depth of bolt holes
25,000 <- Sb - allowable bolt stress at DESIGN temp
25,000 <- Sba - allowable bolt stress at ASSEMBLY temp
Variables:
Dp = Min(2*d,DpEntered)
= Min(2*4.75,9)
t = Vt-sca
= 0.5 - 0.125
te = tp-Vt
= 1.5-0.5
d = di+2*nca
= 4.5 - 2 * 0.125
fr2 = MIN(Sp/Sv,1)
= MIN(20000/20000, 1)
fr4 = MIN(Sp/Sv,1)
= MIN(20000/20000,1)
varN = (GOD-GID)/2
= (5.5-4.5)/2
b0 = varN / 2
= 0.5 / 2
varb = min(Sqrt(b0)/2,b0)
= min(Sqrt(0.25)/2,0.25)
varG = max(GOD-2*varb,(GOD-GID)/2 + GID)
= max(5.5-2*0.25,(5.5-4.5)/2 + 4.5)
Ro = Dp/2
= 9/2
tcLeg42 = Min(0.25,0.7*MIN(0.75,te,t))
= Min(0.25,0.7*MIN(0.75,1,0.375))
0.7*Leg42 >= tc42
0.7*0.5 >= 0.25
Bolt Loads:
H = 0.785*varG^2*P
= 0.785*5^2*155.197
HP = 2*varb*3.14*varG*m*P
= 2*0.25*3.14*5*3*155.197
HD = pi/4 * di^2 * P
= pi/4 * 4.5^2 * 155.197
HT = H - HD
= 3046 - 2468
Wm1 = H + HP
= 3046 + 3655
Wm2 = pi*varb*varG*gy
= pi*0.25*5*1800
Am = max(Wm1/Sb, Wm2/Sa)
= max(6701/25000, 7069/25000)
Ab = Root*Nbolt >= Am
= 0.207*8
A = 1.0*d*tr*F
= 1.0*4.75*0.231*1
Ae = 0.5*d*trE*1
= 0.5*4.75*0*1
A1 = (d)* (E1*t-F*tr)
= (4.75) * (1*0.38-1*0.23)
A1e = (d) * (Eone*t-F*trE)
= (4.75) * (1*0.375-1*0)
A5 = ((Dp - d)te-BoltOD*DepthT*2)*fr4
= ((9-4.75)*1-0.625*1*2)*1
A42 = Leg42^2*fr2
= 0.5^2*1
Full
Penn.
t
Leg42
Dp
Leg42
Shell
Vt
UG-40 (a-2)
Effective Reinforcing
Effective Reinf. Thick.
Finished Opening Dia.
Gasket Width in Contact

gasket seating width
eff seating width
gasket load reaction diameter
Dp =
t=
te =
d=
fr2 =
fr4 =
varN =
b0 =
varb =
varG =
9.000
0.375
1.000
4.750
1.000
1.000
0.500
0.250
0.250
5.000
Ro = 4.500
tc42 = 0.250
F = 1.000
0.350
>=
0.250
H=
HP =
end load
HD =
face load
HT =
bolt load
Wm1 =
seating load
Wm2 =
req bolt area
Am =
Acceptable
Ab =
A1 = 0.684
A1e =
A5 = 3.000
A42 = 0.250
Actual Area = 3.934
Acceptable
end load
contact load
Acceptable
3046
3655
2468
577
6701
7069
0.283
1.656
External
0.000
1.781
3.000
0.250
5.031
5.031
Flange ver 4.27
ASME VIII Div I Appendix 2
N4 & N5 - 4" Process Connections Description
3
4
5
9.000
4.500
1.500
0.500
8
9
12
13
14
17
18
19
20
21
22
23
24
25
26
27
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29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
A [in] - flange OD
Bn [in] - ID, uncorroded
t [in] - flange thickness
tn [in] - nozzle wall thickness
HG
t
tn
HD
5.500
4.500
3.00
1,800
GOD [in] - gasket OD

GID [in] - gasket ID
m - gasket factor
gy - gasket factor y
7.500
0.625
8.0
1.000
0.500
varC [in] - bolt circle dia

BoltOD [in] - bolt size
Nbolt - number of bolts
DepthT [in] - thread depth
Leg1 [in]
hT
Shell
Gasket:
11
16
Fig2-13.2modified fd? - Select a flange design
15
hG
Dimensions:
10
Page 11 of 21
HT
hD
C
A
Fig 2-13.2 Modified
Bolting:
Operating Conditions:
0.125 Corr [in] - corrosion allowance
155.2 P [psi] - internal operating pressure
Material Properties:
NonCast CastMaterial? - Cast Or NonCast
20,000 Sf [psi] - allowable flange stress at DESIGN temp.
20,000 Sfa [psi] - Allowable Flange Stress at ASSEMBLY temp.
27,900,000 Efo [psi] -Operating Flange Modulus
27,900,000 Efs [psi] - Seating Flange Modulus
20,000 Sb [psi] - allowable bolt stress at DESIGN temp
20,000 Sba [psi] - allowable bolt stress at ASSEMBLY temp
tmin = min(0.75,tn,t)
tc = max(0.25,0.7*tmin)
ThroatLeg1 = 0.7*Leg1
ChTL1 = ThroatLeg1 >= tc
MIN(0.75,0.5,1.5) =
MAX(0.25,0.7*0.5) =
0.7*0.5 =
0.35 >= 0.35 =
Calculated Dimensions:
B = Bn+2*Corr
4.5+2*0.125 =
varN = (GOD-GID)/2 ~~ Gasket width in contact
(5.5-4.5)/2 =
b0 = varN / 2 ~~ Gasket seating width
0.5 / 2 =
varb = IF(b0>0.25,Sqrt(b0)/2,b0) ~~ Effective seating width
IF(0.25>0.25,SQRT(0.25)/2,0.25) =
varG = IF(b0>0.25,GOD-2*varb,(GOD-GID)/2 + GID)
IF(0.25>0.25,5.5-2*0.25,(5.5-4.5)/2 + 4.5) =
ThreadMin = 0.75*Sf/Sb ~~ UG-43(g)
0.75*20000/20000 =
CheckTrdMin = ThreadMin <= DepthT
0.75 <= 1 =
Bolt Loads: (VIII App 2-5)
H = 0.785*varG^2*P ~~ end load
HP = 2*varb*3.14*varG*m*P ~~ contact load
HD = pi()/4 * A^2 * P ~~ end load
HT = H - HD ~~ face load
0.785*5^2*155.2 =
2*0.25*3.14*5*3*155.2 =
PI()/4 * 9^2 * 155.2 =
3046 - 9873 =
0.500
0.350
0.350
Acceptable
4.750
0.500
0.250
0.250
5.000
0.750
Acceptable
3,046
3,655
9,873
-6,827
Flange ver 4.27

1
2
3
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5
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Page 12 of 21
Wm1 = H + HP ~~ bolt load

3046 + 3655 =
Wm2 = pi()*varb*varG*gy ~~ seating load
PI()*0.25*5*1800 =
Am = Max(Wm1/Sb, Wm2/Sba) ~~ Bolt area required
MAX(6701/20000, 7069/20000) =
RootArea [sq. in] = PVELookup("BoltSizing","Lookup","Root Area",BoltOD)
Ab = RootArea*Nbolt
0.208*8 =
CheckExcess = Ab>=Am
1.664>=0.353 =
Flange Loads: (App 2-5)
W [lb] = (Am + Ab)*Sba/2 ~~ seating conditions
HG [lb] = Wm1 - H ~~ operating conditions
TBoltLoad [lb] = (W+Wm1)/Nbolt
Flange Moment Arms: (Table App 2-6 - loose flanges)
mhD [in] = (varC-A)/2
mhT [in] = (varC-(A+varG)/2)/2
mhG [in] = (varC-varG)/2
Flange Moments: (App 2-6)
MD [in-lb] = HD * mhD ~~ end pressure
MT [in-lb] = HT * mhT ~~ face pressure
MG [in-lb] = HG * mhG ~~ gasket load
Mo1 [in-lb] = MD+MT+MG ~~ total operating
Mo2 [in-lb] = W*(varC-varG)/2 ~~ total seating
Graph: App 2-7.1 Value of Y
K = A/B
Y = PVELookup("Y","FlangeFactorK",K)
6,701
7,069
0.353
0.208
1.664
Acceptable
(0.353 + 1.664)*20000/2 = 20,174

6701 - 3046 = 3,655
(20174+6701)/8 = 3,359
(7.5-9)/2 = -0.750
(7.5-(9+5)/2)/2 = 0.250
(7.5-5)/2 = 1.250
9873 * -0.75 =
-6827 * 0.25 =
3655 * 1.25 =
-7405+-1707+4569 =
20174*(7.5-5)/2 =
-7,405
-1,707
4,569
-4,543
25,218
9/4.75 = 1.895
3.205
Flange Seating Stress: (App 2-7,8)

STs = Y*ABS(Mo2) / (t^2*B)
CheckSTs = ABS(STs) <= Sfa
3.205*ABS(25218) / (1.5^2*4.75) = 7,563

ABS(7563) <= 20000 = Acceptable
Flange Operating Stress: (App 2-7,8)

STo = Y*ABS(Mo1) / (t^2*B)
CheckSTo = STo <= Sf
3.205*ABS(-4543) / (1.5^2*4.75) = 1,362

1362 <= 20000 = Acceptable
Flange Flexibility: (App 2-14)

Jseating = (109.4*Mo2) / (Efs*t^3*ln(K)*0.2)
(109.4*25218) / (27900000*1.5^3*LN(1.895)*0.2) =
CheckJSt = ABS(Jseating) <= 1
ABS(0.229) <= 1 =
Joperating = (109.4*Mo1) / (Efo*t^3*ln(K)*0.2)
(109.4*-4543) / (27900000*1.5^3*LN(1.895)*0.2) =
CheckJOp = ABS(Joperating) <= 1
ABS(-0.041) <= 1 =
0.229
Acceptable
-0.041
Acceptable
31
22
33
34
35
36
37
39
40
41
42
43
44
45
46
47
48
49
50
51
54
55
57
58
59
61
63
65
66
69
71
72
73
75
87
88
90
91
95
96
97
101
102
108
111
114
115
126
131
132
141
143
145
146
148
151
155
158
171
UW16(h) <- SavedDesign

www.pveng.com
15-Apr-10
Page 13 of 21
Sample 4 <- Vessel

M1 - 12" x 16" Manway on Head c/w 3" x 3/4" Ring <- Description
Shell:
Do
Nt
Leg41
Leg42
te
Ring
Nozzle:
g
Vt
Shell
17,600 <- B, from A =
0.09590
Proj
Dp
Weld to connect
t
to reinforcing pad
Leg43
UW-16.1 (h)
0.750 <- Ip, interior projection
Reinforcing:
SA-516 70 <- Reinforcing plate material
At least one telltale hole (max. size NPS 1/4 tap) in repad required
20,000 <- Sp, allowable stress level
21.500 <- Dp, outside diameter
0.500 <- te, reinforcement thick
0.675 <- LegG, depth of groove
Variables:
UT = Nt*UTp
= 0.75 * 0
Undertolerance
UT =
= 17.5/2 - (0.75-0) + 0
Effective Radius
Rn =
Dp = Min(2*d,DpEntered)
= Min(2*16,21.5)
Effective Reinforcing
Dp =
t = Vt-sca
= 0.675 - 0.125
t=
ti = Nt-2*nca
= 0.75 - 2 * 0
Nom Thick of Int. Proj.
ti =
te = teEntered
Effective Reinf. Thick.
te =
tn = Nt-nca
= 0.75-0
tn =
d = Do-2*tn
= 17.5 - 2*0.75
Opening Dia.
d=
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 =
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 =
fr3 = MIN(Sn/Sv,Sp/Sv,1)
= MIN(17100/20000, 20000/20000,1)
fr3 =
fr4 = MIN(Sp/Sv,1)
= MIN(20000/20000,1)
fr4 =
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(0.75-0.125,2.5*0.55,2.5*0.75)
h=
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.55,0.75))
tc43 =
F = 1.000
F=
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (155.2*8)/(17100*1 - 0.6*155.2)
trn = 0.073
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (155.2*8)/(17100*1 - 0.6*155.2)
E=1
trnR = 0.073
= (3*17.5*0)/(4*17600)
trnE = 0.000
0.7*Leg41 >= 0.7*min(0.75,te,tn)
0.7*0.5 >= 0.7*Min(0.75,0.5,0.75)
0.350
>=
0.350
0.7*Leg42 >= 0.5*Min(0.75,te,t)
0.7*0.375 >= 0.5*Min(0.75,0.5,0.55)
0.263
>=
0.250
0.7*Leg43-nca >= tc43
0.7*0.375-0 >= 0.25
0.263
>=
0.250
Nozzle
30
0.000
8.000
21.500
0.550
0.750
0.500
0.750
16.000
0.855
0.855
0.855
1.000
0.625
0.250
1.000
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
175
207
208
209
212
215
216
219
220
223
224
228
229
233
234
236
241
244
247
249
250
256
257
260
261
262
266
267
271
272
273
276
277
278
279
283
284
288
294
295
296
297
301
308
309
312
313
320
321
326
327
331
332
333
334
335
336
337
338
339
340
341
342
Sample 4 M1 - 12" x 16" Manway on Head c/w 3" x 3/4" Ring

15-Apr-10
Page
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
= 1.0*16*0.413*1 + 2*0.75*0.413*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
A1 = 2.170
= max(16,2*(0.55+0.75))* (1*0.55-1*0.413)-2*0.75*(1*0.55-1*0.413)*(1-0.855)
A1e =
= max(16,2*(0.55+0.75))* (1*0.55-1*0)-2*0.75*(1*0.55-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*min(5*t,2*L) , (tn-trnR)*(Min(2.5*tn+te,L)*fr2*2)
A2 = 1.592
= min((0.75-0.073)*0.855*min(5*0.55,2*1.5) , (0.75-0.073)*(Min(2.5*0.75+0.5,2*1.5)*0.855*2)
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*fr2)
A2e =
= min((0.75-0)*0.855*Min(5*0.55,2*1.5) , 2*(0.75-0)*Min(2.5*0.75+0.5,1.5)*0.855)
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 0.802
= Min(5*0.55*0.75*0.855, 5*0.75*0.75*0.855, 2*0.625*0.75*0.855)
A5 = (Dp - d - 2tn)te*fr4
=(21.5 - 16 - 2*0.75)*0.5*1
A5 = 2.000
A41 = Leg41^2*fr3
A41 = 0.5^2*0.855
A41 = 0.214
A42 = Leg42^2*fr4
A42 = 0.375^2*1
A42 = 0.141
A43 = (Leg43-nca)^2*fr2
= (0.375-0)^2*0.855
A43 = 0.120
Actual Area = 7.038
Acceptable
Internal Weld Load: (UG-41)
WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
= (6.69 - 2.17 + 2*0.75*0.855*(1*0.55-1*0.413))*20000
WmaxI =
14 of 21
External
0.000
8.680
1.763
0.802
2.000
0.214
0.141
0.120
13.720
13.720
93,927
W 1-1 = MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)

W 1-1 = 78,923
= MIN((1.592 + 2 + 0.214 + 0.141)*20000,93927)
W 2-2 = Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI)
W 2-2 = 68,654
= Min((1.592 + 0.802 + 0.214 + 0.12 + 2*0.75*0.55*0.855)*20000,93927)
W 3-3 = Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI)
W 3-3 = 93,927
Weld load
= Min((1.592 + 0.802 + 2 + 0.214 + 0.141 + 0.12 + 2*0.75*0.55*0.855)*20000,93927)
External Weld Load: (UG-41)
WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
W1-1 =
=
W 2-2 =
W 3-3 =
=
MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)

MIN((1.763 + 2 + 0.214 + 0.141)*20000,0)
Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE)
Weld load
W 1-1e = 0
W 2-2e = 0
= Min((1.763 + 0.802 + 0.214 + 0.12 + 2*0.75*0.55*0.855)*20000,0)
Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE)

Min((1.763 + 0.802 + 2 + 0.214 + 0.141 + 0.12 + 2*0.75*0.55*0.855)*20000,0)
Component Strength (UG-45(c), UW-15(c))

A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7
g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74
A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49
A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49
WmaxE = 0
= (0 - 8.68 + 2*0.75*0.855*(1*0.55-1*0.413))*20000
Weld load
= PI()/2*(17.5-0.75)*0.75*17100*0.7
= PI()/2*17.5*0.675*Min(20000,17100)*0.74
= PI()/2*17.5*0.5*Min(17100,20000)*0.49
= PI()/2*21.5*0.375*Min(20000,20000)*0.49
Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
Acceptable
= 124113 + 236206 >= 78923
S2-2 = A41s + gt >= W2-2
Acceptable
= 115165 + 234795 >= 68654
S3-3 = gt + A42s >= W3-3
Acceptable
= 234795 + 124113 >= 93927
Tstd = Standard pipe wall thickness from chart
Tstd =
Swre = tr * Pa / P
= 0.413 * 0 / 155.197
Swre =
Nact = Nt * (1-UTp)
= 0.75 * (1-0)
Actual Wall Thick.
Nact =
Tt = 0.8/Nth
= 0.8/0
Ug-31(c)(2) threads
Tt =
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.073, 0.328) <= 0.75
UG45 =
UG45a = Max(trn,trnE) + Nca + Tt
= Max(0.073,0) + 0 + 0
UG45a =
UG45b = Min(UG45b3,UG45b4)
0.537513 = Min(0.538, 0.328)
UG45b =
UG45b1 = Max(tr + Sca, tmin16b + Sca)
= Max(0.413 + 0.125, 0.094 + 0.125)
UG45b1 =
UG45b2 = Max(Swre + Sca,tmin16b + Sca)
= Max(0 + 0.125,0.094 + 0.125)
UG45b2 =
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.538,)
UG45b3 =
UG45b4 = Tstd*0.875 + Nca
= 0.375*0.875 + 0
UG45b4 =
W 3-3e = 0
A2s =
gt =
A41s =
A42s =
236,206
234,795
115,165
124,113
S1-1 = 360,318
S2-2 = 349,960
S3-3 = 358,908
0.375
0.000
0.750
0.000
Acceptable
0.328
0.073
0.328
0.538
0.538
0.328
30
UW16(c)mod <- SavedDesign

www.pveng.com
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Sample 4 <- Vessel

M2 - 12" x 16" Manway c/w 4 x 3/4" Ring on Shell <- Description
Shell:
OD Nozzle
Nt
Leg43
59.00 <- Ds, Shell ID
Full
Penn.
t
Leg41
Leg41
Shell
Nozzle:
Vt
17,600 <- B, from A =
0.09590
Leg43
Proj
UW-16.1 (c) modified
0.875 <- Ip, interior projection
Reinforcing:
1.000 <- F
Variables:
UT = Nt*UTp
= 0.75 * 0
Undertolerance
= 17.5/2 - (0.75-0.125) + 0
Effective Radius
t = Vt-sca
= 0.5 - 0.125
ti = Nt-2*nca
= 0.75 - 2 * 0.125
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.75-0.125
d = Do-2*tn
= 17.5 - 2*0.625
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(0.875-0.125,2.5*0.375,2.5*0.5)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.625,0.375))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.375,0.625))
LDo = L/Do
LDo = 0.150
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (155.2*8.125)/(17100*1 - 0.6*155.2)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (155.2*8.125)/(17100*1 - 0.6*155.2)
E=1
trnR =
= (3*17.5*0)/(4*17600)
trnE =
0.7*Leg41 >= tc41
0.7*0.375 >= 0.25
0.263
>=
0.7*Leg43-nca >= tc43
0.7*0.625-0.125 >= 0.25
0.313
>=
Nozzle
22
Tstd =
Swre =
Nact =
Tt =
332
333
334
336
337
338
339
340
341
342
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.074
0.074
0.000
0.250
0.250
0.000
8.125
0.375
0.500
0.625
16.250
0.855
0.855
0.750
0.250
0.250
1.000
Acceptable
Acceptable
Acceptable
Acceptable
Appendix 1-7 Necessary Check

when Ds>60,if(2*Rn<=Ds/3,if(2*Rn<=40, "App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
when Ds<=60,if(2*Rn<Ds/2,if(2*Rn<20,"App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
App. 1-7 calculations not required
External
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
= 1.0*16.25*0.231*1 + 2*0.625*0.231*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(16.25*0*1 + 2*0.625*0*1*(1-0.855))
A Required (external) = 0.000
A1 = 2.315
= max(16.25,2*(0.375+0.625))* (1*0.375-1*0.231)-2*0.625*(1*0.375-1*0.231)*(1-0.855)
A1e =
6.026
= max(16.25,2*(0.375+0.625))* (1*0.375-1*0)-2*0.625*(1*0.375-1*0)*(1-0.855)
A2 = 0.883
= min((0.625-0.074)*0.855*Min(5*0.375,2*2.625) , (0.625-0.074)*0.855*Min(5*0.625,2*2.625))
A2e =
1.002
= min((0.625-0)*0.855*Min(5*0.375,2*2.625) , (0.625-0)*0.855*Min(5*0.625,2*2.625))
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 0.641
0.641
= Min(5*0.375*0.5*0.855, 5*0.5*0.5*0.855, 2*0.75*0.5*0.855)
A41 = Leg41^2*fr2
= 0.375^2*0.855
A41 = 0.120
0.120
A43 = (Leg43-nca)^2*fr2
= (0.625-0.125)^2*0.855
A43 = 0.214
0.214
Actual Area = 4.173
8.003
Acceptable
8.003
331
335
15-Apr-10
Page 15 of 21

tr * Pa / P
= 0.231 * 0 / 155.197
Nt * (1-UTp)
= 0.75 * (1-0)
0.8/Nth
= 0.8/0
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Min(UG45b3,UG45b4)
0.355961
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca
= Max(0.199, 0.356) <= 0.75

= Max(0.074,0) + 0.125 + 0
= Min(0.356, 0.453)
= Max(0.231 + 0.125, 0.094 + 0.125)
= Max(0 + 0.125,0.094 + 0.125)
= Max(0.356,)
= 0.375*0.875 + 0.125
Actual Wall Thick.

Ug-31(c)(2) threads
Tstd =
Swre =
Nact =
Tt =
0.375
0.000
0.750
0.000
Acceptable
0.356
0.199
0.356
0.356
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.356
UG45b4 = 0.453
Vessel Weight and Volume ver 4.03

Sample 4 Description
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Page 16 of 21
Volume:
2
1.00
12.00
190.00
nhead - Number of heads?

SG - Fluid Specific Gravity
VE [ft3] - Volume of Each Head
VS [ft3] - Volume of Shell
Construction:
789 Wh [lb] - Weight of Each Head
3181 Ws [lb] - Weight of Shell
650 Wm [lb] - Misc Weight
Calculations:
V [ft3] =
V2 [Imp. Gallons] =
V3 [US Gallons] =
Wf [lb] =
WC [lb] =
WT [lb] =
VE*nhead + VS
V*6.229
V*7.4805
62.37*SG*V
Wh*nhead + Ws + Wm
WC + Wf
total volume
fluid weight
construction weight
total weight
12*2 + 190 =
214*6.229 =
214*7.4805 =
62.37*1*214 =
789*2 + 3181 + 650 =
5409.83 + 13347.18 =
214.00
1,333.01
1,600.83
13,347.18
5,409.83
18,757.01
Lifting Lugs ver 4.01

Sample Vessel 4 Liftng Lugs Description
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Dimensions:
5,410
8.000
0.500
2.500
1.500
2.500
0.250
Load [lb] - vessel weight empty

W [in] - width
Thick [in] - lug thickness
H [in] - hole height
Dia [in] - hole diameter
OR [in] - outside radius
Weld [in] - leg size
Page 17 of 21
Load Case 1
OR
Dia
Load Case 2
H
SA-516 70 Material
20,000 SA [psi] - allowed stress in tension
All of load assumed carried by one lug
Weld
All load cases analyzed independently
W
Never load lug perpendicular to face
Contour lug to fit vessel
Do not move or support vessel with this lug when full or pressurized
SB = UG-34(b) Max Bending Stress, SS = IID Tbl 1A(d) Max Shear Stress, SSw = UW-15(c) UW-15 Max Weld Shear
SB [psi] = SA * 1.5
SS [psi] = SA * 0.8
SSw [psi] = SA * 0.49
Tensile Stress (case 1):
A1 [in ] = Thick*(OR-Dia/2)
A [in ] = A1 * 2
Stress [psi] = Load / A
CheckTenStr = Stress <= SA
2
2
Pin Bearing Stress (case 1 and 2):

Area [in ] = Dia * Thick
PinStress [psi] = Load / Area
CheckPinStr = PinStress <= (1.6 * SA)
2
Bending Stress (case 2):

Moment [in-lb] = Load * H
I [in ] = Thick * W^3 / 12
c [in] = W/2
BendStress [psi] = Moment*c/I
CheckBendStr = BendStress <= SB
4
Shear Stress (case 2):

ShrArea [in ] = W*Thick
ShrStress [psi] = Load/ShrArea
CheckShStr = ShrStress <= SS
2
Weld Stress (case 1):

Circ [in] = W*2+Thick*2+Weld*4
WeldArea [in ] = Circ * Weld
WeldStress [psi] = Load / WeldArea
CheckWldStr = WeldStress <= SSw
2
20000 * 1.5 = 30,000

20000 * 0.8 = 16,000
20000 * 0.49 = 9,800
0.5*(2.5-1.5/2) =
0.875 * 2 =
5410 / 1.75 =
3091 <= 20000 =
0.875
1.750
3,091
Acceptable
1.5 * 0.5 = 0.750

5410 / 0.75 = 7,213
7213 <= (1.6 * 20000) = Acceptable
5410 * 2.5 =
0.5 * 8^3 / 12 =
8/2 =
13525*4/21.333 =
2536 <= 30000 =
13,525
21.333
4.000
2,536
Acceptable
8*0.5 = 4.000
5410/4 = 1,352
1352 <= 16000 = Acceptable
8*2+0.5*2+0.25*4 =
18 * 0.25 =
5410 / 4.5 =
1202 <= 9800 =
Weld Stress (case 2):

Moment2 [in-lb] = Load * H
5410 * 2.5 =
I2 [in ] = (Thick +2*Weld)* (W+2*Weld)^3 / 12 - I
(0.5 +2*0.25)* (8+2*0.25)^3 / 12 - 21.333 =
c2 [in] = W/2 + Weld
8/2 + 0.25 =
WldStress2 [psi] = Moment2*c2/I2
13525*4.25/29.844 =
CheckWldStr2 = WldStress2 <= SSw
1926 <= 9800 =
18.000
4.500
1,202
Acceptable
13,525
48
49
50
51
29.844
4.250
1,926
Acceptable
15
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Vessel On Beams Ver 2.24
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Sample 4 <- Vessel
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Page 18 of 21
IBC-2000
Vessel Dimensions (Inch and Lbs):

162.500 <- H, height
90.000 <- L, center of gravity
27.000 <- ls, leg free length
60.000 <- Do, shell outside diameter
60.500 <- ds, leg pitch diameter
0.500 <- t, shell corroded thickness
0.250 <- ws - leg weld size
18.000 <- lw - length of leg to shell weld
35.000 <- lwf - length of weld on foot
5,410 <- W, Weight lbs
155.2 <- Pr, Pressure
Site Specific Seismic Information per IBC-2000:
1.000 <- I, occupation importance factor
E <- Site Class
0.750 <- Ss, Acceleration at Short Periods
0.300 <- S1, Acceleration at a period of one second
1.200 <- Fa, Site Coefficient
2.800 <- Fv, Site Coefficient
2.000 <- R, Response Modification Factor
Leg Supports:
W6x15
4
29.100
9.320
1.460
4.430
6.000
6.000
0.800
<- Structural Description

<- n, number of legs
<- Ix, for one leg
<- Iy, for one leg
<- fFactor, Least radius of Gyration
<- A, Leg Cross Sectional Area
<- 2cx, Beam Depth
<- 2cy, Beam Width
<- K1, Leg Anchor Factor
Material Properties:
17,100 <- maximum leg bending stress (Sb)
20,000 <- maximum shell stress (Sa)
Attachment Dimensions:
6.000 <- 2C1, Width of rectangular loading
6.000 <- 2C2, Length of rectangular loading
Static Deflection
E = 30,000,000
bc = 12.0
leg boundary condition based on fixed or loose leg
y = (2*W*ls^3)/(bc*n*E*(Ix + Iy))
= (2*5409.828*27^3)/(12*4*30000000*(29.1 + 9.32))
Period of Vibration
g = 386
T = 2*pi*sqrt(y/g)
Base Shear
Sms =
Sm1 =
Sds =
Sd1 =
Cs =
CsMAX =
CsMIN =
Csfinal =
V=
=2 * 3.14 * sqrt(0/386)
Fa*Ss
= 1.2*0.75
Fv*S1
= 2.8*0.3
2/3*Sms
= 2/3*0.9
2/3*Sm1
= 2/3*0.84
Sds/(R/I)
= 0.6/(2/1)
Sd1/(T*R/I)
= 0.56/(0.02*2/1)
0.044*Sds*I
= 0.044*0.6*1
if(cs<=csmax, if(cs>csmin, cs, csmin), csmax)
Csfinal*W
= 0.3*5409.828
y = 0.004
T = 0.020
Sms =
Sm1 =
Sds =
Sd1 =
Cs =
CsMAX =
CsMIN =
Csfinal =
V=
0.9
0.84
0.600
0.560
0.300
14.112
0.026
0.300
1623
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Sample 4 Vessel On Beams

Horizontal Seismic Force at Top of Vessel
Ftmax = 0.25*V
= 0.25 * 1623
Ftp = 0.07 * T * V
= 0.07 * 0.02 * 1623
Ft = if (T < 0.7, 0, min(0.07*T*V, Ftmax))
Horizontal Seismic Force at cg
Fh = V - Ft
Overturning Moment at Base

Mb = L*Fh + H*Ft
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Page 19 of 21
Ftmax = 406
Ftp = 2.25
Ft = 0
= 1623 - 0
Fh = 1,623
Vertical force at cg
Fv = W
Fv = 5,410
= 90 * 1623 + 162.5 * 0
Mb = 146,065
Overturning Moment at Bottom Tangent Line

Mt = (L-ls)*Fh + (H-ls)*Ft
= (90 - 27) * 1623 + (162.5 - 27) * 0
Mt = 102,246
Maximum eccentric load

f1 = Fv/n + 4*Mto/(n*Do)
= 5409.82819109538/4 + 4*102246/(4 * 60)
f1 = 3,057
= 5409.82819109538/4 + 4*146065/(4 * 60.5)
f2 = 3,767
Axial Load
f2 = Fv/n + 4*Mb/(n*ds)
138
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15-Apr-10
Leg Loads
f3x = 0.5*V*Ix/(Ix+Iy)
f3y = 0.5*V*Iy/(Ix+Iy)
Leg Bending Moments
e = (ds-Do)/2
Mx = f1*e + f3x*ls
My = f1*e + f3y*ls
Leg Bending Stress
Sbmax = Sb * 1.25
fx = Mx*cx/Ix
fy = My*cy/Iy
=0.5* 1623*29.1 /( 29.1+9.32)

=0.5* 1623*9.32 /( 29.1+9.32)
f3x = 615
f3y = 197
=(60.5-60)/2
=3057*0.25 + 615*27
=3057*0.25 + 197*27
e = 0.25
Mx = 17,359
My = 6,079
=17100 * 1.25
=17359 * 3 / 29.1
=6079 * 3 / 9.32
Leg axial stress

K1*ls/fFactor =
=0.8 * 27 / 1.46
Fa max = AISC code lookup based on K1*ls/r
fa = f2/A
=3767 / 4.43
Acceptable
Acceptable
K1*ls/fFactor = 14.795
Fa max = 25,675
fa = 850
Acceptable
Maximum Euler Stress

Fe = 12*pi^2*E/(23*(K1*L/r)^2)
= 12*pi^2*30000000/(23*14.795^2)
Combined Stress
Fc1 = fa/Famax + 0.85*fx/((1-fa/Fe)*Sbmax)
= 850/25675 + 0.85*1790/((1-850/705785)*21375)
Fc2 = fa/Famax + 0.85*fy/((1-fa/Fe)*Sbmax)
= 850/25675 + 0.85*1957/((1-850/705785)*21375)
Sbmax = 21,375
fx = 1,790
fy = 1,957
Fe = 705,785
Acceptable
Fc1 = 0.10
Acceptable
Fc2 = 0.11
171
172
173
174
175
176
177
Sample 4 Vessel On Beams
15-Apr-10
Page 20 of 21
Beam to Shell Attachment Stresses

Beam Dimensions
cx = 2cx/2
cy = 2cy/2
cx = 3.000
cy = 3.000
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
C dimensions for weld stress

weld area = ws*lw
wa = 4.500
wcx = lw/2
wcx = 9.000
wcz = cy + ws
wcz = 3.250
wcy = sqrt(wcx^2 + wcy^2)
Shear Force Distribution
Vx = (V*Ix)/((n/2)*(Ix+Iy))
Vy = (V*Iy)/((n/2)*(Ix+Iy))
Vg = W/n
= sqrt(9^2 + 9.569^2)
= (1622.948*29.1)/((4/2)*(29.1+9.32))
= (1622.948*9.32)/((4/2)*(29.1+9.32))
gravity
Weld Moments of Inertias

Iwx = (ws*lw^3/12)*2
Iwz = (lw*ws^3/12 + wa*(cy+ws/2)^2)*2
= (18*0.25^3/12 + 4.5*(3+0.25/2)^2)*2
Iwy = Iwx + Iwz
= 5409.828/4
Iwx = 243.0
Iwz = 87.9
= 243 + 88
Iwy = 330.9
Vx*(ls+lw/2) + Vg*(ds-Do)/2
615*(27+18/2) + 1352.457*(60.5-60)/2
Vy*(ls+lw/2)
Vy*(ds-Do)/2
= 197*(27+18/2)
= 197*(60.5-60)/2
Weld Stresses
Sx =
Sy =
Sz =
Sg =
Mx*wcx/Iwx
My1*wcy/Iwy
Mz*wcz/Iwz
Vg/(wa*2)
= 17359*9/243
= 7087*9.569/330.9
= 49*3.25/87.9
= 1352/(4.5*2)
Stress Limits and Ratios

Slim = min(Sb,Sa)*0.49
SxR =
SyR =
SzR =
SgR =
Sx/Slim
Sy/Slim
Sz/Slim
Sg/Slim
Mx = 22,465
219
220
221
222
223
224
225
226
227
My1 = 7,087
Mz = 49
= min(17100,20000)*0.49
= 643/8379
= 205/8379
= 2/8379
= 150/8379
Acceptable
217
218
Foot Plate Attachment Stresses

waf = ws*lwf
Vv = V/n
Vx = 615
Vy = 197
Vg = 1,352
= (0.25*18^3/12)*2
Weld Moments
Mx =
=
My1 =
Mz =
Bending
Twisting
Torision
Gravity
wcy = 9.569
weld area in foot = 0.25*35

= 1623/4
Sv = Vv/waf
Sgf = Vg/waf
= 406/8.75
= 1352.457/8.75
SvRf = Sv/Slim
SgRf = Sgf/Slim
= 46/8379
= 154.567/8379
Sx =
Sy =
Sz =
Sg =
643
205
2
150
Slim = 8,379
SxR =
SyR =
SzR =
SgR =
total (<1)
0.077
0.024
0.000
0.018
0.119
waf = 8.750
Vv = 406
Sv = 46
Sgf = 155
Acceptable
SvRf = 0.006
SgRf = 0.018
total (<1) 0.024
15-Apr-10
231
232
Page 21 of 21
WRC 107 - shell local stress at support
233
234
Loads (psi and lb)

614.6
3,766.8
0.0
6,079.1
0.0
0.0
235
236
237
238
239
240
<- P, Axial Load (=vx)

<- VL, Longitudinal load(=f2)
<- Vc, Circumferential load
<- ML, Moment (=My)
<- Mc, Moment
<- MT, Torisional
241
242
243
244
245
246
247
248
249
250
280
281
282
283
284
285
286
287
288
289
290
291
Parameters
MaxSPm = Sa
for Pm stresses
MaxSPmb = 1.5*Sa
for Pm + Pb stresses
MaxSPmbQ = 1.5*Sa
for Pm + Pb + Q stresses
Ri = (Do-2*T)/2
Rm = (Do-T)/2
r = Rm/T
Beta1 = 2C1/2/Rm
Beta2 = 2C2/2/Rm
SL = (Ri-0.4*T)*Pr/(2*T)
Sc = (Ri+0.6*T)*Pr/T
Stress concentration factors
Shell Combined Stresses:
Lookup A
Curve
A Value
A Value
Pressure Stress
VIII-1 Code
4C
3C
No/(P/Rm)
3C or 4C
9.80981
7.99937
Mo/P
1C or 2C-1 0.10736
0.07214
No/(Mc/(Rm^2*beta))
3A
2.00349
Mo/(Mc/(Rm*beta))
1A
0.08976
No/(ML/(Rm^2*beta))
3B
6.62238
Mo/(ML/(Rm*beta)) 1B or 1B-1
0.04054
292
293
294
295
Pressure Stress
296
Nx/(P/Rm)
297
Mx/P
298
Nx/(Mc/(Rm^2*beta))
299
Mx/(Mc/(Rm*beta))
300
Nx/(ML/(Rm^2*beta))
301
Mx/(ML/(Rm*beta))
302
303
304
305
Shear VL
306
307
Shear VC
Total Shear
308
S1m
309
S2m
310
S12
311
S23
312
313
S31
Sm<= MaxSPmb
314
S1m+b
315
S2m+b
316
S12
317
S23
318
319
S31
Smb<= MaxSPmb
320
S1m+b+Q
321
S2m+b+Q
322
S12
323
S23
324
S31
Smb<= MaxSPmbQ
325
VIII-1 Code
3C or 4C
1C-1 or 2C
4A
2A
4B
2B or 2B-1
9.80981
0.07151
7.99937
0.10957
3.02513
0.04374
1.96743
0.05817
Pm - primary membrance stress

Pb - primary bending stress
Q - secondary stress
MaxSPm =
MaxSPmb =
MaxSPmbQ =
Ri =
Rm =
r=
Beta1 =
Beta2 =
SL =
Sc =
Kn =
= 29.75/0.5
= 6/2/29.75
= 6/2/29.75
= (29.5-0.4*0.5)*155.197/(2*0.5)
= (29.5+0.6*0.5)*155.197/0.5
Kb = 1
Equation
SC
Kn*A*P/(Rm*T)
Kb*A*6*P/T^2
Kn*A*Mc/(Rm^2*beta*T)
Kb*A*6*Mc/(Rm*beta*T^2)
Kn*A*ML/(Rm^2*beta*T)
Kb*A*6*ML/(Rm*beta*T^2)
Pm
Pm+Pb
Pm+Pb+Q
SL
Kn*A*P/(Rm*T)
Kb*A*6*P/T^2
Kn*A*Mc/(Rm^2*beta*T)
Kb*A*6*Mc/(Rm*beta*T^2)
Kn*A*ML/(Rm^2*beta*T)
Kb*A*6*ML/(Rm*beta*T^2)
Pm
Pm+Pb
Pm+Pb+Q
VL/(Pi*sqrt(c1*c2)*T)
VC/(Pi*sqrt(c1*c2)*T)
Sum of shears
((Sx+So)/2)+SQRT(((Sx-So)/2)^2+Txo^2)
((Sx+So)/2)-SQRT(((Sx-So)/2)^2+Txo^2)
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=30000
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=30000
abs(S1m - S2m)
abs(S2m-0)
abs(0-S1m)
max(S12,S23,S31)<=60000
Cat
Pm
Pm
Pb
Pm
Q
Pm
Q
So
So
So
Pm
Pm
Pb
Pm
Q
Pm
Q
Sx
Sx
Sx
Txo
Acceptable
Acceptable
Acceptable
20,000
30,000
30,000
29.5
29.75
59.50
0.101
0.101
4,547
9,250
1
Au
9250
-405
-1064
AL
9250
-405
1064
Bu
9250
-405
-1064
BL
9250
-405
1064
-902
-1937
7942
6878
4941
4547
-331
-1616
-902
1937
7942
9006
10943
4547
-331
1616
902
1937
9747
8682
10619
4547
-331
-1616
902
-1937
9747
10811
8874
4547
-331
1616
-268
-2695
3949
2332
-363
-268
2695
3949
5565
8260
268
2695
4485
2869
5564
268
-2695
4485
6101
3406
0
0
7,942
3,949
3,994
3,949
7,942
7,942
6,878
2,332
4,546
2,332
6,878
6,878
4,941
-363
5,304
363
4,941
5,304
Cu
9250
-331
-1584
0
0
CL
9250
-331
1584
0
0
Du
9250
-331
-1584
0
0
DL
9250
-331
1584
0
0
8919
7336
7336
4547
-405
-1055
0
0
8919
10503
10503
4547
-405
1055
0
0
8919
7336
7336
4547
-405
-1055
0
0
8919
10503
10503
4547
-405
1055
0
0
4142
3087
3087
-799
4142
5197
5197
-799
4142
3087
3087
799
4142
5197
5197
799
0
0
0
0
0
0
-799
-799
799
799
7,942 9,747
9,747 9,049 9,049 9,049 9,049
3,949 4,485
4,485 4,012 4,012 4,012 4,012
3,994 5,262
5,262 5,038 5,038 5,038 5,038
3,949 4,485
4,485 4,012 4,012 4,012 4,012
7,942 9,747
9,747 9,049 9,049 9,049 9,049
7,942 9,747
9,747 9,049 9,049 9,049 9,049
9,006 8,682 10,811 7,481 10,621 7,481 10,621
5,565 2,869
6,101 2,942 5,079 2,942 5,079
3,441 5,814
4,710 4,539 5,542 4,539 5,542
5,565 2,869
6,101 2,942 5,079 2,942 5,079
9,006 8,682 10,811 7,481 10,621 7,481 10,621
9,006 8,682 10,811 7,481 10,621 7,481 10,621
10,943 10,619 8,874 7,481 10,621 7,481 10,621
8,260 5,564
3,406 2,942 5,079 2,942 5,079
2,683 5,056
5,468 4,539 5,542 4,539 5,542
8,260 5,564
3,406 2,942 5,079 2,942 5,079
10,943 10,619 8,874 7,481 10,621 7,481 10,621
10,943 10,619 8,874 7,481 10,621 7,481 10,621

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Pressure Vessel Engineering Ltd.

ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis

Max. Temp.: 120

MDMT Press.: 150

ASME Section VIII-1 Calculations

Pressure Vessel Engineering

Min. Thk. (UG-16b): 0.09375 in

UG-22 Loadings Considered

Conclusion: The sample vessel has been calculated

Pressure Vessel Engineering Ltd.

Sample Vessel 4 <- Vessel

pressure measured at top of vessel, rounded up

Test at ambient temp

Min Ratio (MR) =

Pipe and Shell ver 4.08

ip? - Calculate interior pressure

Do [in] - outside diameter

tmin < 0.5*(Do/2)

0.331 < 0.5*(60/2) = Acceptable

Material and Conditions:

Interior Pressure: VIII-1 UG-27(c)(1,2)

Heads ver 4.15

Sample 4 <- Vessel

<- Do, outside diameter

Material and Conditions:

11.66 <- Volume (cuft, includes skirt)

Interior Pressure App 1-4(a), App 1-4(d):

IF(tf/L<0.002,IF(tf/L>=0.0005,"Calculation required","Error"),"Calculation not required")

App. 1-4(f) calculation not required

(P*L*M)/(2*S*E - 0.2*P) <= t

Interior Pressure for Nozzles App 1-4(a), App 1-4(d), UG-37(a)(1):

Nozzle Reinforcement ver 3.90

UW16(c) <- SavedDesign

Sample 4 <- Vessel

Standard pipe wall thickness from chart

Req. Exterior pressure

Max(UG45a, UG45b) <= Nact

= Max(0.142, 0.332) <= 0.465

Actual Wall Thick.

Nozzle Reinforcement ver 3.90

UW16(c) <- SavedDesign

Sample 4 <- Vessel

Standard pipe wall thickness from chart

Req. Exterior pressure

Max(UG45a, UG45b) <= Nact

= Max(0.142, 0.332) <= 0.465

Sample 4 <- Vessel

Nominal Table Max Temp F Pod, pipe OD -

<- F1, pipe fillet size

Geometry constraint: VIII UW-21 (b)

Req. weld throat

Coupling ver 2.11

Sample 4 <- Vessel

<- t, Shell Wall Thick (inch)

Geometry Restrictions Fig. UW-16.1

Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Pressure Weld Stress UW-18(d) - Pressure Load only

Standard pipe wall thickness from chart

(PLM)/(2SE - 0.2*P) <= t

3.205ABS(25218) / (1.5^24.75) = 7,563

3.205ABS(-4543) / (1.5^24.75) = 1,362

Min((A2e + A3 + A5 + A41 + A42 + A43 + 2Tntfr1)Sv,WmaxE)

= 5409.82819109538/4 + 4102246/(4 60)

= 5409.82819109538/4 + 4146065/(4 60.5)