ME

Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

Multi channel Leakage Monitoring Unit USERS MANUAL

Project: Multi channel Leakage Monitoring unit Main P.O. NO.: CMM/OPS/51-00-92581/PO/6431 dtd. 02.07.2008 Sub P.O. No. : DO:3491/160 dtd 25-02-2011 Amendment-II dtd 17/6/2011 of

TECHNO FAB ENGINEERING PVT. LTD.

SETO TEKNOLOG PRIVATE LIMITED

EL-79, Electronics zone, Block A, TTC Industrial Area, MIDC Mahape, Navi Mumbai 400 710 (INDIA) Phone 91-22-2761 8631,32,33,34 Fax 91-22-2762 1223

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Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

Multi channel Leakage Monitoring unit USERS MANUAL

TABLE OF CONTENTS: 1. GENERAL INFORMATION........................... 2. DESCRIPTION ..................... 3. TECHNICAL SPECIFICATION .......

4. INSTALLATION & OPERATING INSTRUCTIONS (With safety precautions)

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Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

1.0 GENERAL INFORMATION

The Multi channel leakage monitoring unit has two components a) moisture element and b) sensors electronics. The Moisture element is mounted in the area that needs to monitored for water spillage or seepage. Moisture Element is a two electrode device used for the detection of water Spillage in various selected areas. The change in the resistance of the moisture element, when immersed in water is the parameter which is measured to indicate the presence of water.

The Sensor electronics is a wall mounted unit that is mounted in a covered area . The sensor electronics along with the moisture element detect the presence of water in the area being monitored.
2.0 Description:

Moisture element: Construction : This is a two terminal device. The terminals are separated from each other by an insulating material. The terminals are of Stainless steel for water/rust resistance conducting material. Geometry : Suitable for mounting on a metallic sheet connected to system ground Insulation resistance in dry condition Sensor electronics: Sensor electronics is able to detect the change in resistance of moisture element when the element becomes wet ( typically between 1kilo ohms to 50 kilo ohms) . The voltage/current used for detecting the change in resistance has alternating polarity to prevent electrolysis effect . A reference resistor( typically 100 Kilo Ohm ) is connected across the moisture element in the field so that the dry resistance is finite and also to detect field wirings health . The sensor electronics detects three levels of resistance a) Dry Element LED Color Green b) Wet Element LED Color Red c) Open - Wiring Unhealthy LED Color Amber Flashing The sensors electronics provides indication of all three status for each of the moisture element connected. to be better than 100 Meg Ohm at 500 V dc

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Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

It also provides two potential free contacts to indicate Normal / Alarm condition, a) Moisture element wet b) Open- wiring unhealthy These contacts are fail safe in nature and operates in case of any one element is wet or any one element wiring is unhealthy (Open) respectively. The sensor electronics have capacity to detect a maximum of 4 elements , out of which 2 elements are used for internal diagnostic purpose. The sensor electronics operates from 240 V ac ( +/- 10 % , ) 50 hz ( +/- 3% ) power supply .
3.0 Technical Specification: Moisture Element Sensitivity: Moisture Element Resistance: NORMAL STATE DRY: 55 K Ohm <= R < 150 K Ohm (+/- 5K) ALARM STATE WET: zero ohm < R <= 50 K ohm (+/- 5K) OPEN: R>=155Kohm (+/- 5K) No. of Moisture Elements : 2 Moisture Element s + 2 Diagnostic Moisture Element sensing Voltage : 10V AC Mounting: 500(W) X 500(H) X 300mm(D) ,

No. of Different modules Moisture Element sensor module (BSM-I & II) Microcontroller module - 1 No - 1 No each

PSNM Power Sensor Module Power Supply Module: PSM5(M7) PSM15 (M9) PSM15(M10) +5V , 500mA +15 V, 150mA -15v , 150mA

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Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

LED Indication: Moisture Element status ( Including Diagnostic Moisture Element s)-Bicolor LEDs STATUS OF BEETLE DRY WET OPEN COLOUR OF LED Green steady Red steady AMBER flashing

FMU Healthiness: FMU HLT On- Electronics Healthy FMU UNH on- Electronics unhealthy FMU UNH (Electronics unhealthy) LED can be ON because of following conditions, 1. 2. 3. Power Supply + 15 V or -15 V failure PSNM VAC ( Moisture supply) failure Diagnostic Moisture element failure (WET or OPEN LED not in its state)

Relay output One Relay output for 2 Moisture Element s (Dynamic for alarm condition). Normal state Alarm state - Relay is energized. -Relay de-energies.

Alarm state can be DRY to WET or WET to DRY or DRY to OPEN or OPEN to DRY The dynamic energisation is for 200 ms

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Multi channel Leakage Monitoring unit

SETO TEKNOLOG PRIVATE LIMITED

4.0 Installation & Operating Instructions. Ensure that all modules of Multi channel Leakage Monitoring unit are fixed properly & flat cable connectors are connected properly. Connect 230V AC, 50 Hz mains supply to terminal TS 3 . Ensure that Moisture element Probe #1 contacts are connected across TS 3/5 & 6. Ensure that Moisture element Probe #2 contacts are connected across TS 3/7 & 8. Ensure that Wet Diagnostic beetle TS 1/1 & 2 is connected to a resistor of value less than 39 Kohm and Open diagnostic beetle TS 1/3 &4 is kept open Switch ON the Mains Power of Multi channel Leakage Monitoring unit. The LEDs VAC, +15V, 15V, shall glow steadily indicating the presence of power supplies used. The LED WET glows RED steadily & LED OP (open) AMBER flashes, indicating healthy status of Wet & Open diagnostic Moisture elements respectively. LED B-1 (Moisture elements 1) through B-2 Moisture elements glow Green steadily

indicating the normal (dry) state of Moisture elements. SAFETY PRECAUTONS The various boards used in the system contain components that are sensitive to Electrostatic discharge (ESD). The board must be handled carefully, so as not to subject it to ESD. As far as possible, do not touch any conducting part on the board, including component or connector pins, this may damage parts of the board permanently. 1. Do not remove any of the instruments covers, connectors or modules while system is in operating condition. 2. Ensure that required voltages are available at the tip jacks of the power supply module. To avoid injuries always disconnect power and discharge circuits before touching the components.