A Practical Training Report On

TECHNOLOGY USED IN COLOUR T.V. MANUFACTURING

Submitted in partial fulfillment for the award of the degree of

BACHELOR OF TECHNOLOGY In Electronics and Communication Engineering

2011-2012 (15 June2011- 14 July2011) Submitted to: Er. Ashok Kajla Head Dept. of Electronics Engg. Submitted by: Aryaman Chetas Pandey 08EAIEC022 B.Tech. IV Yr. VII Sem

DEPARTMENT OF ELECTRONICS ENGINEERING ARYA INSTITUTE OF ENGINEERING & TECHNOLOGY SP-40, RIICO INDUSTRIAL AREA, KUKAS, JAIPUR, RAJASTHAN RAJASTHAN TECHNICAL UNIVERSITY, KOTA

CERTIFICATE

This is to certify that the Practical Training Seminar report for Practical Training taken at Techno Electronics Limited, Kashipur (Uttrakhand) from 15th June 2011 to 14th July 2011 is submitted by Mr. Aryaman Chetas Pandey (08EAIEC022) in partial fulfillment for the award of degree of Bachelor of Technology in Electronics and Communication Engineering has been found satisfactory and is approved for submission.

Mr. Ashok Kajla (Head) Associate Professor Deptt. of Electronics Engineering

Mr. Aditya Agarwal (Seminar Coordinator) Assistant professor Deptt. of Electronics Engineering

ACKNOWLEDGEMENT
I am extremely thankful to Dr. M.L. Gupta (Principal), Dr. Yogesh Bhomia (Vice-principal), Mr. Ashok Kajla (Head of Deptt. ECE), and Er. Aditya Agarwal (Assistant Professor), for providing their kind support and guidance. I am also extremely thankful to Techno electronics Ltd., Kashipur for having consented to give me Summer Training, which is part of the Course Curriculum at Arya Institute of technology, B. TECH. course. As student I was accustomed to an academic environment in classrooms, it was a very different experience visiting a live working Production Plant. The learning was enormous and the experience is a memorable one. I could understand how the theory of classrooms gets converted into actual production practice creating things of social value. I am very thankful to Mr. Ankur Sharma, Assistant Manager, R&D [CE] and Digvijay Chaudhary, Engineer-II at Videocon, Kashipur who arranged and oversaw our training here. I would also like to thank Mr. Naresh Pant, Quality Head and all the people who took out time of their busy schedule to explain to us the details of the Color Television manufacturing Process. I would specially like to thank Mr. T. D. Joshi, Assistant Manager [HR] for being there to help whenever required during my training session. I dedicate this humble effort in the Feet of the Lord Almighty Who has constantly showered us with His Grace, Blessings and Protection.

(i)

ABSTRACT

Summer training in the industry is an important part of a B.Tech. curriculum. It utilizes the theoretical knowledge of a student for implementing the practical work. During training the student gets to know about the working in industry which helps him in his future endeavors which he encounters during his job. Training at Techno Electronics provides the basic knowledge of the technology used in colour television manufacturing. The principle behind the manufacturing of colour television is the use of three primary colors. Here a vacuum tube which consists of an electron source produces a beam of electron which is made to hit on phosphorus, a fluorescent material, which produces light after absorbing electrons. Different colors are obtained by mixing primary colours in an appropriate proportion and the intensity of light emitted, is controlled by controlling the electrons in the beam using magnetic deflection plate. Basically it is the description of cathode ray tube and liquid crystal display television. It involves the plastic moulding shop where the front and the back cover are designed and are painted, then different processes such as placing screen, adjusting the twisted speakers, attachment of infra red receiver and arrangement of the PCB with all the components mounted on it are done. At last the quality check process is done which involves the final checking of the product. This whole procedure uses the line balancing technique for optimum production of goods.

(ii)

Figure List
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Inside View of Color Picture Tube Shadow Mask Aperture Grill Main Parts of PCB Liquid Crystal Molecules Construction of LCD Working of LCD F/C Inspection I.R. Lens Fitting Arrangement of Knobs on PCB Fixation of I.R. Lens and an LED on the PCB Panel and Frame Fixing to F/C PCB Placing Fixing of Speakers Harnessing Back Cover F/C Inspection Checking for ON/OFF Operation and Eye Lens Connection to F/C Proper Placement of Speakers Speaker Wiring Screwing on Diagonal Basis Placing Speakers Chassis Docking Placing Anode Cap Placing Flower Cap Picture and Sound Check B+ Adjustment Purity Path Check Auto White Balance Checking Machine B/C Fitting Barcode Pasting and Scan Line Balance Line Balance
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TABLE OF CONTENTS

Acknowledgement Abstract Figure List

(i) (ii) (iii)

Vision and Mission Philosophy Plant Description Company Profile Color Television Picture Tube Chassis Description Liquid Crystal Display LCD TV Preparation CTV Line Assembly Process Line Balancing Technique Takt Time Concluding Remark References

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