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MD 200 Series Vehicle Diagnostic Scanner User's Guide

APMT-0200

October 2006

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Warnings and Cautions


Safety, Warnings, and Cautions
Always keep personal safety in mind when working on vehicles. Do not ignore common sense. Use appropriate safety equipment including: Safety glasses Safety shoes Gloves Proper transmission jack or lift with safety chains Guards and protective devices for presses, pullers, and drivers. Wheel chocks To protect yourself and the vehicle always adhere to the following precautions: Always refer to OEM manufactures service procedures before removing or replacing any equipment. Keep yourself and equipment free from hot or moving parts. Always disconnect the battery before replacing any electrical component. Always use a properly ventilated area when the engine is running. Always have the parking brakes applied, the transmission in neutral, and wheels blocked when working on a vehicle. Never leave a vehicle unattended with the engine running. Never operate diagnostic equipment while driving the vehicle.

Table of Contents
Safety, Warnings, and Cautions ............................................................ 1 Introduction........................................................................................... 1 Eaton Support Hotline .................................................................... 1 Using this User Guide............................................................................ 2 Common Navigation Tips ............................................................... 3 Installing Batteries................................................................................. 5 Cables & Connections ........................................................................... 6 Powering up .......................................................................................... 9 MD Scan- Overview............................................................................. 10 MD Scan- Opening Screen .................................................................. 11 MD Scan - Fault Code Retrieval ........................................................... 13 Overview ...................................................................................... 13 Fault Code Menu .......................................................................... 14 Fault Code Display - Viewing Codes ............................................. 15 Clearing Fault Codes .................................................................... 16 MD Scan- Monitor Data....................................................................... 18 Overview ...................................................................................... 18 Data Monitor Main Menu ............................................................. 18 Quick List ..................................................................................... 19 User Data List Main Menu............................................................ 20 Data List Setup - Component Selection........................................ 22 View Data List .............................................................................. 25 Save Data List .............................................................................. 26 View (Saved) Data List ................................................................. 27 Clear Current List ......................................................................... 29 Component Information ............................................................... 30 Data Collection ............................................................................. 31 Overview ...................................................................................... 31 Data Collection Main Menu .......................................................... 32 Setup Capture List........................................................................ 33 Record Data ................................................................................. 34 View Data Capture........................................................................ 35 Export Data Capture (to PC) ......................................................... 37 Collection Configuration............................................................... 40 MD Comm- Overview .......................................................................... 43 MD Comm- Connections and Operation .............................................. 44 What to Expect ............................................................................. 45 Loading Drivers............................................................................ 45 MD Link- Overview.............................................................................. 46 MD Link- Main Menu........................................................................... 47

Table of Contents
MD Link- Link Faults ........................................................................... 49 Overview ...................................................................................... 49 Viewing the Fault Menu - J1939................................................... 49 Viewing the Fault Menu - J1587................................................... 52 MD Link- Monitor................................................................................ 53 Overview ...................................................................................... 53 Viewing the Link Monitor Menu ................................................... 53 MD Link- Data Capture........................................................................ 58 Overview ...................................................................................... 58 MD Link-Troubleshooting J1939 Communication Links ..................... 62 MD Logger- Overview ......................................................................... 67 MD Logger- Main Menu ...................................................................... 68 MD Logger- Setup............................................................................... 69 User Data List .............................................................................. 70 Data List Setup ............................................................................ 72 MD Logger- Triggers........................................................................... 76 Overview ...................................................................................... 76 MD Logger- Data Capture ................................................................... 81 MD Logger- Record ............................................................................ 83 Overview ...................................................................................... 83 Broadcast Data............................................................................. 87 MD Logger- View Data ........................................................................ 90 MD Logger- Export Data to PC............................................................ 94 Function Selection and Tool Configuration.......................................... 97 MD Comm - Function Selection ................................................... 98 MD Scan - Function Selection...................................................... 99 MD Link - Function Selection ..................................................... 100 MD Logger - Function Selection ................................................ 101 Configuration ............................................................................. 102 User Upgrade............................................................................. 104 Download................................................................................... 104 System Info ............................................................................... 106

Getting Started
Introduction
This manual describes the procedure for installing and using the Eaton MD200 Diagnostic Tool. This manual assumes the user has previous Microsoft Windows experience. This diagnostic scan tool is a software program designed to diagnose electronic systems on heavy duty vehicles using the SAE J1587 and J1939 diagnostic/communication links. The scan tool has four available functions. It can be configured to be a scan tool, a communication adapter, a link tester, a data logger or any combination of options. The software has all four functions built in and requires an unlock code to free the function for use.

Eaton Support Hotline


Please call 1-800-826-HELP (4357) to contact an Eaton representative. If you need assistance please have the following information ready: A brief explanation of the problem you are having. Include the exact wording of any error or warning message you have received. Give the sequence of steps you took before the error occurred. Describe any changes made to your computer recently, and if the software was running correctly in the past. Registration Register by mail using the accompanying registration card. Or register online at https://www.roadrangerstore.com, and receive one additional year of warranty coverage. Registration allows users to be notified of upgrades and other useful information.

Getting Started
Using this User Guide
Pressing a button In this User Guide, any time you are instructed to push a button, the button name will be shown with small arrow symbols. Examples include: >SCAN< would indicate that you push the corresponding button on the MD-200. >ENTER< would indicate that you push the corresponding button on the MD-200. Selecting item on the screen If a line on the display is to be selected on the scan tool, the reference to the line will be in bold text. Screen Heading When this user guide references a screen on the MD 200 it will be shown in italics

Getting Started
Common Navigation Tips
Navigation has been standardized so most commands can be selected using the >Up/Down Arrows< and pressing >Enter<. Major functions are initiated by pressing: >SCAN< to view fault codes, >MON< to monitor data, or >DATA< to record data. To move to the next screen press >ENTER< after highlighting the desired choice with the >Up/Down Arrows<. To move to a previous screen, press the appropriate >SCAN< or >MON< or >DATA< button. For example:

Fault Code Menu Active Codes Inactive Codes View Codes Clear Codes Scan - Main Menu

00 00

To make a menu selection, highlight the desired action and press >ENTER< (in this example: View Codes or Clear Codes). Displays Screens can display 20 characters wide, and display 8 lines on a screen. When a description cannot fit within the 20 characters of one line, that line will appear shortened to fit. To see the full description of the abbreviated line, highlight the line by using the >Up/Down Arrows< on the front of the MD 200 and then press >ENTER<. Pressing >ENTER< again shortens the line.

Getting Started
When there are more than 8 lines of information, small arrows are displayed in the corner of the display window indicating there is more information in the direction of the arrow. To see this information select the up/down buttons. For example:

When a display contains a menu item that is also one of the four menu buttons on the front of the tool, you may select the function in either of two ways: a. Press the named function on the front of the MD 200; or b. Highlight the menu choice and then press the >ENTER< button. A common sample display menu is shown as:

Components Active XX Active Faults XX Inactive Faults XX Scan Mon Data Config Fault Codes Monitor Data Collect Data - tool Config

Note: When connected to a vehicle, the XX will be a number from 00 through 15 -- and will indicate the number of components active, and the number of active/inactive faults on the vehicle. 4

Overview
Installing Batteries
1. 2. Remove the battery cover. Install four AA alkaline batteries in the orientation illustrated.

3.

Replace the battery cover.

Overview
Cables & Connections
Note: It is not necessary to turn off the tool prior to making connections. Four basic cables are used. Three cables are included in every kit; however, the SC-CBL-03 combination 3-Pin Deutsch cable is only supplied with kits including the Link Tester function.

Part Number PC-CBL-01 PC-CBL-02 SC-CBL-01 SC-CBL-02 SC-CBL-03

Description PC (9-Pin Serial) to Scan Tool (RJ45) Cable Programming Cable Scan Tool to 6-Pin Deutsch Cable Scan Tool to 9-Pin Deutsch Cable Scan Tool to 3-Pin Deutsch

PC-CBL-01 (PC to Scan Tool Cable)

RJ45 Cable

9-Pin Serial Connector

This cable is used for transfer of data collection files to the PC and for the MD Comm function.

Overview
PC-CBL-02 (Programming Cable)

The above cable is used to program new software from the PC to the MD 200. SC-CBL-02 (Vehicle Interface Cable - Scan Tool to 9-Pin Deutsch Cable)

The current standard vehicle interface cable is the round 9-Pin Deutsch connector (above) that attaches to the vehicle connector at one end, and the MD 200 at the other end.

Overview
SC-CBL-01 (Vehicle Interface Cable - Scan Tool to 6-Pin Deutsch Cable)

The above cable is for older vehicles equipped with the 6-Pin connector. SC-CBL-03 (Vehicle Interface Cable - Combination 3-Pin Deutsch; and banana plug adapter)

Note: The combination cable is only used with the Link Tester function. The 3-Pin Deutsch plugs directly into the vehicle's SAE J-1939 communication bus; and the banana plugs are available to adapt the harness to plug into the controller for one of the vehicle devices on the communication bus (explained in the Operational Overview - Link Tester section). This combination cable has three connectors: one plugs into the MD 200 and the other end of the cable contains a 3-Pin Deutsch. There is also a 3-Pin Deutsch to two banana plug adapter.

Overview
Powering up
1. Press >POWER<. The Configuration Menu will be displayed and allows the user to select the desired function:

Select Operation 1) MD Comm. 2) MD Scan. 3) MD Link. 4) MD Logger 5) Configuration

2. 3.

Highlight 2) MD Scan. Press >ENTER<.

Note: The MD 200 is now in Scanner Function Mode. For other options, see the Configuration section. The MD 200 will power-up in the same mode as when it was last used. To change the mode, press the >config< button and choose the desired configuration.

MD Scanner - Operation
MD Scan- Overview
The MD 200 in the MD SCAN function allows the user to: Check which components are communicating. Display diagnostic information. View and clear fault codes. Capture and export data.

The MD SCAN function only supports the SAE J1587 diagnostic link standard messaging. Some function may not work as described if a component installed on the vehicle does not adhere to the SAE standard.

10

MD Scanner - Operation
MD Scan- Opening Screen
The scanner feature is displayed after the MD 200 powers-up and will look as follows:

MD Scanner Establishing Communications Please Wait

To establish communication, ensure the proper vehicle interface cable is connected between the vehicle and the MD 200. If the tool indicates there is no communication between the MD 200 and the vehicle, check the connections and verify there is power to the vehicle components and the ignition key is turned to the ON position.

No Active Communications Scan Mon Data Config Fault Codes Monitor Data Collect Data - tool Config

11

MD Scanner - Operation
Main Menu - Scanner Once the tool is successfully connected and communications have been established, the following Main Menu will be displayed:

Components Active XX Active Faults XX Inactive Faults XX Scan Mon Data Config Fault Codes Monitor Data Collect Data - tool Config

The top three lines provide an overview of the vehicle communication link. The number of components detected and the number of fault codes are displayed. The bottom lines of the display indicate there are four menu choices - and for this screen, those menu choices are also the push buttons on the front of the MD 200. Navigation: a. b. c. d. Press >SCAN< to view Fault Codes. Press >MON< to monitor live data on the vehicle bus. Press >DATA< to collect data Press >CONFIG< to view options for configuring the scan tool.

12

MD Scanner - Operation
MD Scan - Fault Code Retrieval Overview
Fault codes indicate a malfunction in a specific component. Codes are retrieved for any component connected to the vehicle SAE J1587 communications link that provides standard fault messaging. Pressing the >SCAN< button starts fault code retrieval. Active and inactive fault codes that have already been received will be displayed. The scan tool will then monitor the link for new fault codes and display them as they occur.

13

MD Scanner - Operation
Fault Code Menu
1. Press >SCAN<. Once the scanning has been completed, the Fault Code Menu is displayed:

Fault Code Menu Active Codes Inactive Codes View Codes Clear Codes Scan - Main Menu

00 00

The first two lines provide a summary of the scan results and the options to view or clear faults. Note: To move back to the Main Menu, press >SCAN<. 2. 3. 4. Use the >Up/Down Arrows< to highlight either View Codes or Clear Codes. Press >ENTER<. Continue at either sections: Fault Code Display - Viewing Codes, or Clearing Fault Codes.

14

MD Scanner - Operation
Fault Code Display - Viewing Codes
If View Codes is selected from the Main Fault Code screen, all current codes reported on the communication link will be shown. If more than one code is present, the up and down arrows appear in the right corners of the display to indicate the user can scroll in the direction of the arrow(s). Only one code per screen is displayed. Data to be displayed include MID, SID/ PID, FMI, active/inactive status, occurrence count, and full description of the fault. The following is the format for the View Codes screen, where active and inactive faults are shown in the format:

MID/PIDorSID/FMI Status Occurrence XX MID Description PID/SID Description FMI Description Scan - Back to Menu

1.

2.

Press the >Up/Down Arrows< to move up/down the list when arrows indicate that additional faults exist. Fault codes are grouped by component. The screen displays the component, SAE-1587 fault number (MID, PID/SID, FMI), code description, and FMI description and status. Press >ENTER< or >SCAN< to return to the Fault Code Menu where the user can Clear Codes.

15

MD Scanner - Operation
Clearing Fault Codes
When Clear Codes is selected from the Fault Code Menu, the display prompts the user to clear codes.

Clear Codes Are You Sure? Press ENTER to Clear Codes SCAN - Faults Menu

1.

Press >ENTER< to clear codes. Once cleared, they cannot be viewed. Confirmation will be shown in the display as illustrated:

Note: Active codes can not be cleared. Note: To avoid clearing codes at this time, press >SCAN< to go back to the Fault Code Menu.

16

MD Scanner - Operation

Codes have been Cleared Press any key

2.

Press >ENTER< to return to the Fault Code Menu.

If there was a problem clearing codes, then the following will be displayed:

Codes have not been cleared

3.

Press >SCAN< or >ENTER< to return to the Fault Code Menu and retry to clear codes.

17

MD Scanner - Operation
MD Scan- Monitor Data Overview
The Monitor Data function allows the user to view data from components via the vehicle communication link in real time (as it happens). The data can be displayed by a: Quick List Custom User Data List

Data Monitor Main Menu


1. For the Main Menu press >MON<.

Data Monitor Quick List User Data List Data List 1 Data List 2 Data List 3 Component Info Mon - Main Menu

The first line of the display indicates Data Monitor mode is being used. 2. 3. Press >Up/Down Arrows< to highlight a selection. Press >ENTER< to select.

Depending upon which line is selected, continue to the instructions with the appropriate heading on the following pages.

18

MD Scanner - Operation
Quick List
From the Data Monitor Main Memu, select Quick List, and press >ENTER<. The Quick List is the default mode for monitoring data, and provides a list of the most commonly used information for problem analysis. 44 parameters are included in the quick list. It is important to remember that although there are 44 parameters, only the ones that are available on the communication link will be displayed. This may be different from vehicle to vehicle. The component parameters are listed in the following format for the Quick List screen:

Mid Data Mid Data Mid Data Mid Data

Pid Pid Pid Pid

Description Unit Description Unit Description Unit Description Unit

When multiple lines are needed, arrows in the corner of the display indicate the up/down arrows can be used to scroll data in the window. 1. 2. 3. Use the >Up/Down Arrows<, to highlight a Mid Pid Description. To display the full description, highlight the line, and Press >ENTER<. Repeat steps 1 and 2 to turn on/off the full description as desired.

To exit this function and return to the Data Monitor Main Menu, press >MON<.

19

MD Scanner - Operation
User Data List Main Menu
From the Data Monitor Main Menu select, User Data List, and press >ENTER<.

User Data List Data List Setup View Data Save Data List Clear Current List Mon - Monitor Menu

The User Data List presents four data choices: 1. 2. 3. 4. Data List Setup, View Data, Save Data List, and Clear Current List.

To Create a Custom Data List of Parameters -- Use the Data List Setup Menu choice: Create a custom list of parameters... 1. Press the >Up/Down Arrows< to highlight Data List Setup. 2. Press >ENTER<. 3. Continue at the Data List Setup - Component Selection section. To View Data:... 1. Press the >Up/Down Arrows< to highlight View Data. 2. Press >ENTER<. 3. Continue at the View Data List section. To Save Data List:... 1. Press the >Up/Down Arrows< to highlight Save Data List. 20

MD Scanner - Operation
2. 3. Press >ENTER<. Continue at the Save Data List section.

To Clear Current List:... 1. Press the >Up/Down Arrows< to highlight Clear Current List. 2. Press >ENTER<. 3. Continue at the Clear Current List section.

21

MD Scanner - Operation
Data List Setup - Component Selection
From the User Data List Main Menu, select Data List Setup, and press >ENTER<.

Component Selection Mid Description Mid Description Mid Description Mid Description Mid Description Mid Description Mid Description

1. 2.

Press the >Up/Down Arrows< to highlight a Mid Description. Press the >Right Arrow< or press >ENTER< to select the highlighted MID -- which then moves into the Category Menu (see below) selection for that MID. Asterisks (*) at the side of the line/selection are used to indicate that a parameter has been selected in that category.

Select Category Category 1 Category 2 Category 3 Category 4 DATA- Select Comp

3.

Use the >Up/Down Arrows< to highlight a Category Description.

22

MD Scanner - Operation
4. Press the >Right Arrow< or press >ENTER< to select the highlighted category. The tool replies -- Please Wait -- and if data exists for your selection, the PID Selection Menu for your selection is presented in the following format:

MID PID PID PID PID PID PID PID

# Data Select Description Description Description Description Description Description Description

The first line of the screen indicates the MID number and presents a listing of available PIDs for that MID and category. 5. Press >ENTER< to select or deselect the desired PID description. Selections are indicated by an asterisk (*) at the side of the screen for the selected description.

Select Parms PID Description PID Description PID Description PID Description

* *

DATA - Sel Catergory

6.

Continue making selections using steps 3 through 5 until all selections have been made - or until a maximum of 50 parameters have been selected.

23

MD Scanner - Operation
7. Once all of the PID selections for this MID are complete, continue with the Component Selection until the custom MID/PID selection list is done.

Note: If the MD 200 is turned off by pressing >POWER< before saving the list OR if the user moves to another function, the selections will be lost. The user may save selections into one of three custom User Data Lists by using the Save Data List feature (available at the User Data List Menu). Note: Using >ENTER< or the >Right Arrow< to move ahead; and the >Left Arrow< or >MON< button to move back, allows the user to go backward or forward through all menus.

24

MD Scanner - Operation
View Data List
From the User Data List Menu, select View Data, and press >ENTER<. The displayed list is shown below:

Mid Pid Data Mid Pid Data Mid Pid Data Mid Pid Data

Description Unit Description Unit Description Unit Description Unit

1. 2.

Press the >Up/Down Arrows< to highlight a MID/PID Description. Press >ENTER< to turn on/off a full description for the highlighted item.

Note: Save the Data List as one of three available User Data Lists by returning to the User Data List Menu section by pressing the >MON< button and then following the instructions for Save Data List in the next section.

25

MD Scanner - Operation
Save Data List
From the User Data List Menu, select Save Data List, and press >ENTER<. Once the customized MID/PID list is complete, it can be saved as one of the three User Data Lists. Once saved, the list will remain in the MD 200 memory after turning off the tool (or using one of the other available functions: Comm Box, Data Logger, or Link Tester). The user can resume using the saved custom parameters or use a stored Data List as a starting point for further custom editing.

Save Data List Data List 1 Data List 2 Data List 3 Mon - User List Menu

1. 2.

Press the >Up/Down Arrows< to highlight the desired Data List #. Press >ENTER< to save the parameters in the Data List. A confirmation message will appear to verify the list has been saved.

26

MD Scanner - Operation
View (Saved) Data List
1. 2. From the Data Monitor Menu select a Data List #. Press >ENTER<. If the selected User Data List # contains saved parameters, then the Data List is reported as shown below:

Mid Data Mid Data Mid Data Mid Data

Pid Description Unit Pid Description Unit Pid Description Unit Pid Description Unit

1.

Press the >Up/Down Arrows< to scroll and review the data

Note: To view the full description for any line of data, highlight the line and press >ENTER<. To shrink the description and come back to the above display, press >ENTER<. Use the >Up/Down Arrows< to move up and down the screen display.

27

MD Scanner - Operation
If nothing was saved in the selected User Data List, then the following message will be displayed:

No data list # saved

28

MD Scanner - Operation
Clear Current List
From the Data Monitor Main Menu, select User Data List, press >ENTER<, select Clear Current List, and press >ENTER<. After user confirmation, the tool will display User data list selections cleared. This function will clear the currently selected parameter in the data list setup. The saved data lists are not cleared.

29

MD Scanner - Operation
Component Information
From the Data Monitor Main Menu, select Component Info, and press >ENTER<. The component information gives detailed information about each component that has been identified on the vehicle. The user can also scroll up and down to look at each component on the data bus. One component per screen is displayed in the following format:

Component Info MID and Description Component Make Component Model Component Serial # MON - Monitor Menu

Once finished reviewing the installed components, press >MON< or >ENTER< to return to the Data Monitor Menu.

30

MD Scanner - Operation
Data Collection Overview
The Data Collection function records up to 30 seconds of recorded data at the rate designated using the Collection Config selection. Data is collected in a manner where the oldest data is replaced by newer data. Three data collection rates and three pointer positions for collecting the data can be selected by the user. The parameter that may be chosen for data capture are taken from the current parameter list used in the Data Monitor Function. (see Data List Setup - Component Section). Of the 50 user-defined parameters, up to 10 can be used for Data Collection. When no list has been defined, the default list used is the Quick List. Once the data has been collected, it can be reviewed by using the MD 200 display (see the View Data Capture section), or you may export (send) the data to a PC for review (see the Export Data Capture section) using the PC's 9-pin serial port and the PC Interface Cable PC-CBL-01.

31

MD Scanner - Operation
Data Collection Main Menu
1. Press >DATA<.

Collect Data Setup Capture List Record Data View Data Capture Export Data Capture Collection Config Data - Main Menu

2. 3.

Press >Up/Down Arrows< to highlight a selection. Press >ENTER<. Selections are described in the following sections.

32

MD Scanner - Operation
Setup Capture List
From the Collect Data Menu, select Setup Capture List, and press >ENTER<. This selection is used to setup the Capture List for saving data from the vehicle. Of the 50 user-defined parameters (see Data List Setup - Component Selection section), up to 10 can be used for Data Collection. When no list has been defined, the default list used is the Quick List. Once in the capture setup, the MD 200 presents the MID and PID description, where the user can select the items to be recorded. An asterisk (*) next to the selection indicates it has been selected. The MD 200 displays the list in the following format:

Set Mid Mid Mid Mid Mid Mid Mid

Up Capture PID Description PID Description PID Description PID Description PID Description PID Description PID Description

1. 2.

Press the >Up/Down Arrows< to highlight a Mid PID Description. Press >ENTER< to select or deselect the parameters to be used for Data Collection. You may select up to 10 entries.

33

MD Scanner - Operation
Record Data
From the Collect Data Menu, select Record Data, and press >ENTER<. The Record Data function records (saves) up to 30 seconds of data from the data bus at a rate specified in the Data Rate Selection screen.

Record Data Recording new data will erase old data Enter - Continue Data - Abort

1.

Press >ENTER< to continue. The screen is displayed.

Collecting Data ENTER to set mark

2.

Press ENTER to mark the data pointer.

Once the MD 200s recording memory has been filled, the user is returned to the Collect Data Main Menu. Also, you may stop the data capture by pressing >ENTER <. 34

MD Scanner - Operation
View Data Capture
From the Collect Data Menu, select View Data Capture, and press >ENTER<. This selection allows for viewing of the data after an event has been collected. View the data by selecting the entry on the display screen and scrolling left and right. If no data has been recorded, a message is displayed, otherwise the data is provided on a frame-by-frame basis from the first point in time to the last. The up and down arrows are used to scroll through the data list to view parameters; and the left and right arrows are used to move forward and back in time. The data is shown in the same manner as for the Monitor Mode - with the exception that in the View Data Capture mode, the bottom line of the screen includes the current position within the recording - similar to looking at frames of pictures in a movie reel. The information is displayed on 2 lines for each parameter. The first line indicates the MID and parameter name. The second line provides the data and units. When the parameter name is too long for the display, the name is abbreviated to fit the screen size. Pressing >ENTER< on the highlighted line shows the full description of the data.

35

MD Scanner - Operation
Pressing >ENTER< again will shrink the description, and take the user back to the data display.

Mid PID Description Data Unit Mid PID Description Data Unit Mid PID Description Data Unit --------*---------

1. 2.

Press the >Up/Down Arrows< to scroll the list of parameters (2 lines at a time). Press the >Left/Right Arrows< to scroll the data left/right (1 frame at a time).

Note: The current position in the recording is indicated by the scale at the bottom of the screen.

36

MD Scanner - Operation
Export Data Capture (to PC)
The Export Data Capture allows you to transfer the collected data to your PC. To do this, you must have the PC Link software provided with the MD 200 installed on the computer. From the Collect Data Menu, select Export Data Capture, and press >ENTER<. If there has been no data captured, then the Tool displays:

Export Data No data captured Press any key

37

MD Scanner - Operation
To export data to your PC. 1. Start the PC Link software. 2. Select a communication port from the drop down list. 3. Click on the start button 4. From the Collect Data Menu on the MD 200, select >Export Data Capture< and press >ENTER<. The following screen is displayed:

Export Data Not connected to computer

5.

From PC Link click OK.

The following screen is displayed:

Export Data Established communcations press ENTER to send data

6.

Press >ENTER< to send the data to the PC. 38

MD Scanner - Operation
During the transfer process, the MD 200 displays:

Export Data Sending Data...

Note: This will only take a few seconds, and the MD200 will return to the Collect Data Menu when complete. 7. On the PC, enter a name for the saved file and click the save button.

The data has now been transferred to the PC and may be viewed in the PC Link software for further analysis.

39

MD Scanner - Operation
Collection Configuration
From the Collect Data Menu, select Collection Config, and press >ENTER<. There are two main components to set up: a. b. Data Rate (how fast data is captured), and Data Pointer (where the pointer starts in the data collection for review).

Collection Config Data Rate Data Pointer DATA - Collect Data Menu

DATA RATE 1. 2. Press the >Up/Down Arrows< to highlight Data Rate. Press >ENTER<.

Data Rate As Fast As Possible 0.5 Seconds 1 Second DATA - Collect Data Menu

40

MD Scanner - Operation
Note: The default rate is "As Fast as Possible". 3. 4. Press the >Up/Down Arrows< to highlight one of the three choices. Press >ENTER<. This stores the selection and returns the user to the Collect Data Menu.

DATA POINTER The pointer setting specifies the data recording interval in relation to the mark entered by the user. For example, <At Beginning> will save 30 seconds of data after the mark; <In Middle> will save 15 seconds of data before the mark and 15 seconds of data after the mark; and <At End> will save 30 seconds of data before the mark. 1. Press the >Up/Down Arrows< to highlight Collection Config in the following menu:

Collect Data Setup Capture List Record Data View Data Capture Export Data Capture Collection Config Data - Main Menu

41

MD Scanner - Operation
2. Press >ENTER<.

Collection Config Data Rate Data Pointer DATA - Collect Data Menu

3. 4.

Press >Up/Down Arrows< to highlight Data Pointer. Press >ENTER<.

Data Pointer At Beginning In Middle At End DATA-Collect Data Menu

5. 6.

Press the >Up/Down Arrows< to highlight one of the menu selections. Press >ENTER<.

42

MD Comm - Operation
MD Comm- Overview
The MD 200 can function as a Communications Adapter (Comm Box) that provides the communication connection between the vehicle and the PC via the SAE J1587 data link. Once in the Comm Mode, the PC is used for analysis and for other vehicle related operations. The Comm Function system consists of: MD 200 Scan Tool Communication Software Driver (included on the MD 200 CD) PC to Scan Tool Cable PC-CBL-01 Scan Tool to 9-Pin Deutsch Cable SC-CBL-02 Scan Tool to 6-Pin Deutsch Cable SC-CBL-01 (Optional) PC Software for Data Analysis

The Comm Box captures vehicle information being broadcast from the vehicle data link and converts it to PC communications and vice versa. One communications mode is provide, RP1210A (SAE J1587). PC communications are done through the PCs 9-Pin Serial data port. Note: J1939 is not supported. The MD 200 will report the status of both the connection between the MD 200 to the vehicle and between the MD 200 and the PC.

43

MD Comm - Operation
MD Comm- Connections and Operation
1. Insert the modular RJ45 end of the PC to Scan Tool Cable (PC-CBL01) into the smaller of the two receptacles on the top of the MD 200.

RJ45 Cable

9-Pin Serial Connector

2. 3.

4.

Connect the 9-Pin end of the cable to the Serial Port of the PC. Ensure the PC is ready to accept data (the appropriate software must be loaded -- see the Loading Drivers section to set up the RP1210A drivers included on the software CD with the Comm Function). Connect the appropriate (6-Pin Deutsch or 9-Pin Deutsch) cable between the MD 200 and the vehicle. The 9-Pin Deutsch cable is shown:

5. 6.

Turn on the MD 200 by pressing >POWER<. Ensure the MD 200 is in the Comm Function Mode (see the Configuration section).

The MD 200 will report the status of both the connection between the MD 200 to the vehicle and between the MD 200 and the PC. Now the PC and vehicle can communicate. 44

MD Comm - Operation

MD Comm Comm Status: Vehicle Comms: OK PC Comms: OK MODE: Automatic

What to Expect
Normal Operation When problem-free communications between the vehicle and the PC occur, status messages will indicate vehicle and PC communications are OK. Problematic Operation Any time a communication problem is detected with either the vehicle-to-MD 200 or the MD 200 to PC, messages will be displayed on the MD 200.

Loading Drivers
The MD 200 in Comm Function mode communicates to the PC using a software driver that conforms to PC rules for communicating between programs on the PC. An RP1210A driver is included on the CD which accompanies the MD 200. To load the software driver, insert the CD into the PC and follow the setup instructions displayed on screen. After installation, follow the directions for the PC based software for choosing the MD 200 driver as the communication adapter.

45

MD Link- Operation
MD Link- Overview
The MD 200 Link Tester allows for diagnosing problems that may occur on the SAE J1587 or J1939 heavy-duty vehicle communication links. Several functions are included and they consist of Link Faults, Link Monitor, and Record Data. The MD Link Function system consists of: MD 200 Scan Tool PC to Scan Tool Cable PC-CBL-01 Scan Tool to 9-Pin Deutsch Cable SC-CBL-02 Scan Tool to 6-Pin Deutsch Cable SC-CBL-01 (J1587 only) Scan Tool to 3-Pin Deutsch Cable SC-CBL-03 PC Link Software for data extraction

The link tester is designed to be an aid in diagnosing heavy-duty vehicle communication links. Always consult your OEM manufacture's troubleshooting or service manual for proper repair procedures. J1587 Link The SAE J1587 link is a low speed communication link that is designed to share information between electronic components installed on a vehicle. The rate of communication on the link is 9600 bits per second. This is much slower than the typical Internet dial-up rate, 56000 bits per second. The primary use of the communication link is for diagnostic purposes. This includes viewing fault codes, clearing codes, and viewing data such as engine speed, road speed, accelerator pedal position, etc. J1939 Link The SAE J1939 link is a high-speed communication link that is designed to share data and send control information between electronic components on a vehicle. This link is designed around CAN (controller area network). It is capable of providing data exchange (such as J1587) as well as providing a mechanism that allows one component to control another (i.e. automated transmission controls the engine during a shift sequence). The rate of communication is 250,000 bits per second, which is much greater than that of J1587.

46

MD Link- Operation
MD Link- Main Menu
To enter the Link Tester function, select MD Link from the configuration menu and press >ENTER<. The configuration menu can be displayed at any time by pressing the >CONFIG< button.

Select Operation 1) MD Comm. 2) MD Scan. 3) MD Link. 4) MD Logger 5) Configuration

When you first enter the Link Tester function the following screen is displayed:

MD Link Select Link J1587 J1939

You must select the communication link that you want to test. Select the desired link and press >ENTER<.

47

MD Link- Operation
After the communication link is selected, the link tester will try to establish communication with the vehicle. When communication is established, the tool will determine the number of components that are connected and display the information on the main menu:

J1939 Link Test Components Active Scan- Link Faults Mon- Link Monitor Data- Record Data Config- Tool Config

XX

48

MD Link- Operation
MD Link- Link Faults Overview
The SAE J1939 communication link works off a protocol called CAN (controller area network). The hardware that supports this protocol contains a standard fault detection and monitoring system. This is in addition to any fault code or trouble codes that the component may report. The link tester will retrieve and display any CAN error codes that are being broadcast by the different components on the link. The J1939 link fault selection can also determine if the link is shorted or driven high. The SAE J1587 communication link does not contain a built in fault detection mechanism. However, the method used to send messages has a mechanism that checks to make sure that a message received contains the correct number of data points.

Viewing the Fault Menu - J1939


The communication faults menu can be viewed at anytime by pressing the >SCAN< button. The Communication Faults screen is displayed:

Communication Faults J1939 Link Tests J1939 Link Faults

SCAN- Main Menu

49

MD Link- Operation
J1939 Link Test In this mode, the link tester will continuously monitor the link for shorts to ground or power. For example, error messages will be displayed that indicate if J1939+ is shorted to J1939-, J1939+ shorted to ground, or J1939- shorted to power. The following error messages are available: The J1939 Link Test can be viewed by selecting J1939 Link Tests from the Communication Faults screen and pressing >ENTER<. The J1939 Link Tests screen is displayed: Error Messages
J1939 Link Tests Link Shorted 003 0.12 sec Link Intermittent 001 0.03 sec

Duration of last Error

Number of Errors

Scan - Main Menu

Link Driven High There is a constant differential voltage on the J1939 bus. Link Open No ECUs are accessible on the communication link. Link Shorted There is no differential voltage on the CAN bus. This is most likely due to J1939+ and J1939- being shorted together, or a faulty ECU. TIP: Link Test Errors are generally created by a faulty harness. Pressing >SCAN< button will exit the current screen and return you to the previously selected screen.

50

MD Link- Operation
Data Link Faults - J1939 In this mode, the link tester will monitor the fault messages received from the CAN chip and report the error messages on the screen. The J1939 Link Test can be viewed by selecting J1939 Link Faults from the Communication Faults screen and pressing >ENTER<. When an error is detected the Data Link Faults screen is displayed:

J1939 Link Faults Total Errors CRC Errors Stuf Errors Form Errors Scan - Main Menu XX XX XX XX

Total Errors The total number of errors the link tester has detected while connected to the communication link. CRC Errors Cyclic Redundancy Check (CRC) is a J1939 method of detecting incorrect message data. Stuffing Errors A SAE J1939 procedure of insuring the integrity of a received message in regards to leading and trailing edges synchronization. Form Errors A form error occurs when the message received does not fit the normal J1939 format. TIP: CRC and Form errors are generally created by a faulty ECU. Stuffing Errors can be created by a faulty harness. Pressing >SCAN< button will exit the current screen and return you to the previously selected screen. 51

MD Link- Operation
Viewing the Fault Menu - J1587
Bad Checksums (J1587 only) This error is reported when a corrupted message is detected. The communication fault menu can be viewed at anytime by pressing the >SCAN< button:

Error Messages
J1939 Link Faults Total Errors Bad Checksums XX XX

Number of Errors

Scan - Main Menu

Pressing >SCAN< button will exit the current screen and return you to the previously selected screen.

52

MD Link- Operation
MD Link- Monitor Overview
The Link Monitor function allows you to view live information on either the SAE J1939 or J1587 communication links. The following functions are included: Roster, Communication Gap, and Communication Timing. These functions are described in the following sections.

Viewing the Link Monitor Menu


The Monitor menu can be viewed at anytime by pressing the >MON< button.

Link Monitor Component Roster Comm. Timing Display Comm. Gap Test Mon - Main Menu

53

MD Link- Operation
Link Monitor Detail Roster The Roster will display each component that has been detected on the communication link. Components are identified by two methods. The first method will send a global request across the link for each component to identify itself. When the component responds, it is added to the roster. The second method continuously monitors the communication link. If a message is identified from a component that is not currently included in the roster, it will be added. To view the roster... 1. From the monitor menu, place the cursor on the Component Roster. 2. Press >ENTER<. 3. The Component Info screen is displayed.

Component Info 128 Engine 130 Transmission

Mon- Main Menu

Highlighting a component and pressing >ENTER< will display description of the component and the OEM's Make, Model, and Serial Number information. This is only available for SAE J1587. TIP: Compare the list to the ECUs that are installed on the vehicle to the list displayed on the screen. Missing ECUs are generally created by a faulty harness or vehicle wiring. Pressing >MON< button will exit the current screen and return you to the previously selected screen.

54

MD Link- Operation
Comm Gap Test The comm(unication) gap test monitors each component on the link and looks for breaks or gaps in the data that is received from the component. To view communication gap test ... 1. From the monitor menu, place the cursor on the Comm. Gap Test. 2. Press >ENTER<. 3. The Communication Gap Test screen is displayed.

Component
Comm. Gap Test 128 Engine X 130 Transmission X X.X X.X

Duration of last gap

Number of gaps

Mon - Main Menu

J1587: If communication stops for more than 2.5 seconds from a component, the component will be listed along with the occurrences of each communication stoppage, and the amount of time the last communication stoppage. J1939: Each component sends and receives messages at different rates on J1939. The minimum gap that the link tester looks for is detailed in the table below: Component Engine Transmission VORAD All others Minimum Gap 80 ms 40 ms 1600 ms 400 ms

TIP: While displaying the Comm Gap Test, operate the vehicle under same conditions that produced the issue. If a gap occurs, and an ECU is displayed, look for a damaged harness that connects the ECU to the J1939 data link.

55

MD Link- Operation
Pressing >MON< button will exit the current screen and return you to the previously selected screen. Communication Timing Display The communication timing mode displays information in regards to the number of messages that are being sent on the communication link. This information can be used to determine the communication bus activity or load. A heavily loaded bus can interrupt the normal operation of components and service tools. To view communication timing... 1. From the link monitor menu, place the cursor on the Comm. Timing Display. 2. Press >ENTER<. 3. The Communication Timing screen is displayed.

BusLoad% XX Msgs XXXX Errors XXXX

Max% Rate Rate

XX XX XX XX XX

Messages per second

Total Messages

Engine 1 Transmission

Messages per second for each Component The first line on the screen displays the Bus Load % and Max %. The bus load % is calculated by taking the current message activity and dividing it by the maximum messages that are allowed on the link in one second. The Max % displays the highest bus load% that the link tester has detected. The second line displays the total number of messages received and the number of messages per second from all components. The next line displays the total number of error messages which have been detected. Also displayed is the rate that error messages (errors per second) are being received. Error messages include incomplete messages and messages that contain incorrect information. 56

MD Link- Operation
Note: The total number of bad messages will not be zero on a correctly operating vehicle. After the total number of bad messages, the following lines on the screen will display information on each component that has been detected on the communication link. The component will be listed along with messages per second that have been calculated for that component. The messages per second is a rolling average that is calculated in the following manner: For J1587, the average is calculated by totaling the number of messages in a two second span then dividing that number by two, to display the number of messages per second. For J1939, the average is calculated by totaling the number of messages in a 0.5 second span then multiplying that number by two, to display the number of messages per second.

Pressing >MON< button will exit the current screen and return you to the previously selected screen. The above information is for reference only. The conditions vary greatly from one vehicle to another and depend on the number and type of components installed. Always consult your OEM Troubleshooting and Service Manuals before replacing any parts.

57

MD Link- Operation
MD Link- Data Capture Overview
The record data function allows you to collect the messages that are being communicated on either SAE J1587 or J1939 communication links. The information is collected in a 'raw' data format. This means that the messages are not interpreted into readable format. This function is intended for you to collect the data and refer to a higher level support person to review. Consult your OEM for more information. Viewing the Record Data Menu The record data menu can be viewed at anytime by pressing the >DATA< button.

Collect Comm. Data Record Data View Data Capture Export Data Capture Data - Main Menu

58

MD Link- Operation
Record Data Detail Communication Record The communication record function allows you to record the J1587 or J1939 messages that are received on the link. When you collect data you will overwrite any previously collected data files. See 'Export Data Capture' to save your information. To view communication record... 1. From the data record menu, place the cursor on Record Data. 2. Press >ENTER<. 3. After user confirmation, information is recording and the tool displays "Collecting Data".

Record Data Press Enter to Record

Data - Comm Data Menu

Pressing >DATA< button will exit the current screen and return you to the previously selected screen.

59

MD Link- Operation
View Communications Data The view communication data allows you to view any information that has been collected. The information is displayed in 'raw' data form. Each messages is displayed and a blank line is used to separate messages from each other. View Communications Data ... 1. From the data record menu, place the cursor on the View Data Capture. 2. Press >ENTER<. 3. The collected data file is displayed.

XX XXX XX XXX XXX XXX XXX XXX XXX XX XXX XX XX XXX XX XXX XX S--------O-----------F

4.

Press the up or down key to view all the messages contained in the file.

Pressing >DATA< button will exit the current screen and return you to the previously selected screen.

60

MD Link- Operation
Export Data Capture The Export Data Capture function allows the collected data file to be transferred from the link tester to a PC for further analysis. To view communication record ... 1. Connect the PC to Scan Tool Cable (PC-CBL-01) between the link tester and PC. 2. From the data record menu on the link tester, place the cursor on the Export Data Capture. 3. Press >ENTER<. 4. The data is transferred to the PC and tool displays 'Sending Data' 5. Start the PC-Link software program and follow the on screen instruictions.

Export Data Press Enter to Send Data

TIP: You will only collect data when instructed by an OEM expert. By default, the data file is saved in the C:\Program Files\Eaton\Eaton MD PC-Link\data files folder. This maybe different on your PC if you installed PC Link in a different folder. Pressing >DATA< button will exit the current screen and return you to the previously selected screen.

61

MD Link- Trouleshooting
MD Link-Troubleshooting J1939 Communication Links
Communication link failure on heavy-duty vehicles may include: Missing terminating resistors Damaged harness Connectors not seated properly Harness Design Installation ECU/ECM failure Link Shorted to Battery or Ground Link Open CAN message errors

These failures can be identified by observing the following symptoms. Transmission will not shift Throttle pedal has no effect Engine can increase or decrease RPM Vehicle feels like it is in neutral Cruise Control does not work properly

Most J1939 communication link problems will not produce a fault or trouble code. With this in mind the following steps can be taken to troubleshoot a problem. It is recommended that you eliminate the J1939 Data Link by performing a Pre-test. This pretest can be done using the MD-200 in Link tester mode. The following procedures are recommended.

62

MD Link- Trouleshooting
Link Monitor Using the MD-200 Link Tester in Monitor mode, view which components are communicating on the J1939 data link and if there are any J1939 errors. To do this, use the following procedure. 1. 2. Connect the MD-200 to the vehicle using the 9-pin Deutsch cable. Press the >POWER< button.

Note: If the MD-200 is already in link tester mode, you can go directly to step 5. 3. 4. 5. 6. 7. 8. 9. Press the >CONFIG< button. Use the arrow buttons and arrow down to the MD LINK and press >ENTER<. Use the arrow buttons, select J1939 and press >ENTER<. Press >MON<. Use the arrow buttons, select Component Roster and press >ENTER<. This screen will display what components are currently communicating on the J1939 link. Compare the list displayed on the MD-200 with what components are installed on the vehicle. If a component is not listed on the MD-200 and is connected to the J1939 data link, a problem may exist in the J1939 data link harness.

10. After viewing the Component Roster, press >MON<. 11. Using the arrow buttons, select Comm Timing Display and press >ENTER<. 12. The screen will display the following information: a. BusLoad% - The percent of bus loading. b. c. Msgs - Count of messages on the data link. Errors- Count of Errors detected on the data link.

63

MD Link- Trouleshooting
13. You are looking at Msgs and Errors: If there are Msgs and no errors, the J1939 data link is working correctly with the components that are connected to the data link. Go to step 14. If there are Msgs and Errors, then there may be a problem with the J1939 data link.

The J1939 data link (harness)- Look for loose connections, missing terminating resistors and damaged harnesses. b. An ECU/ECM is producing errors- An ECU/ECM is producing the errors. You can isolate which ECU/ECM is producing the errors. One by one disconnect an ECU/ECM from the J1939 data link. Example: Disconnect the Engine from the J1939 data link. View the MD-200 screen. Did the error go away? If so, the engine ECM is causing the problem, contact the Engine OEM. If not, reconnect the Engine ECM to the J1939 data link and disconnect the transmission ECU from the J1939 data link. View the MD-200 screen. Did the error go away? If so, the transmission ECU is causing the problem contact the Transmission OEM. If not, reconnect the transmission ECU to the J1939 data link and repeat this process for all components. 14. Press >MON<. 15. Using the arrow buttons, select Comm. Gap Test and press >ENTER<. 16. You will need to drive the vehicle for this test. Drive the vehicle in the same conditions that produced the problem. Example: Vibration, heat, water, etc. If a component is displayed check the J1939 data link that is connected to that component. Look for loose connections, missing terminating resistors, and a damaged harness. If the harness checks good then you will need to contact the OEM of the component that produced the Gap for further assistance. Link Tests and ErrorsUsing the MD-200 Link Tester in SCAN mode, check if there are any J1939 errors present. To do this, use the following procedure. 1. 2. Connect the MD-200 to the vehicle using the 9-pin Deutsch cable. Press the >POWER< button. 64

a.

MD Link- Trouleshooting
Note: If the MD 200 is already in link tester mode, you can go directly to step 5. Press the >CONFIG< button. Use the arrow buttons and arrow down to the MD LINK and press >ENTER<. 5. Use the arrow button and select J1939 and press >ENTER<. 6. Press >SCAN<. 7. Select Link Faults and press >ENETR<. 8. View the Errors. a. CRC Errors are present when an ECU/ECM is producing corrupted messages. You can isolate which ECU/ECM is producing the errors. One by one disconnect an ECU/ECM from the J1939 data link. Example: Disconnect the Engine from the J1939 data link. View the MD200 screen. Did the error go away? If so, the engine ECM is causing the problem, contact the Engine OEM. If not, reconnect the Engine ECM to the J1939 data link and disconnect the transmission ECU from the J1939 data link. View the MD-200 screen. Did the error go away? If so, the transmission ECU is causing the problem, contact the Transmission OEM. If not, reconnect the transmission ECU to the J1939 data link and repeat this process for all components. b. Stuff Errors are present when the J1939 data link is the problem. Look for loose connections and a damaged harness. c. Form Errors are present when an ECU/ECM is producing corrupted messages. You can isolate which ECU/ECM is producing the errors. One by one disconnect an ECU/ECM from the J1939 data link. Example: Disconnect the Engine from the J1939 data link. View the MD200 screen. Did the error go away? If so, the engine ECM is causing the problem, contact the Engine OEM. If not, reconnect the Engine ECM to the J1939 data link and disconnect the transmission ECU from the J1939 data link. View the MD-200 screen. Did the error go away? If so, the transmission ECU is causing the problem, contact the Transmission OEM. If not, reconnect the transmission ECU to the J1939 data link and repeat this process for all components. d. Lost Communications: If this message appears on the screen it means the harness may have a short or open somewhere. Look for loose connections and a damaged harness. 9. Press >SCAN< to go back to Communication Faults Screen 10. Select Link Test and press >ENETR<. 3. 4.

65

MD Link- Trouleshooting
11. View Link Test results. a. No Messages Appear If a messages does not appear on the screen, the J1939 Link is working correctly. b. Messages Appear If this message appears on the screen it means the harness may have a short or open somewhere. Look for loose connections and a damaged harness. Data CollectionUsing the MD-200 Link Tester in Data mode, capture J1939 data so an expert can view the J1939 data and determine what problems may exist. 1. 2. Connect the MD-200 to the vehicle using the 9-pin Deutsch cable. Press the >POWER< button.

Note: If the MD 200 is already in link tester mode, you can go directly to step 5. 3. 4. 5. 6. 7. 8. Press the >CONFIG< button. Use the arrow buttons, arrow down to the MD LINK and press >ENTER<. Use the arrow button and select J1939 and press >ENTER< Press >DATA<. Follow the procedure on page 58 to capture J1939 data. This data will need to be viewed by an expert. You would only be at this step if you were requested to capture data by an expert.

The above information is for reference only. The conditions vary greatly from one vehicle to another and depend on the number and type of components installed. Always consult your OEM Troubleshooting and Service Manuals before replacing any parts.

66

MD Logger - Operation
MD Logger- Overview
The MD 200 Data Logger allows for diagnosing problems that may occur on the J1587 heavy-duty vehicle communication link. Several functions are included and they consist of capturing data, setting up triggers, and viewing collected data. The Data Logger function consists of the following: MD 200 Scan Tool PC to Scan Tool Cable PC-CBL-01 Scan Tool to 9-Pin Deutsch Cable SC-CBL-02 Scan Tool to 6-Pin Deutsch Cable SC-CBL-01 (J1587 only) PC Link Software for data extraction

The data logger is designed to be an aid in diagnosing heavy-duty vehicle systems. Always consult your OEM manufacture's troubleshooting or service manual for proper repair procedures.

67

MD Logger - Operation
MD Logger- Main Menu
To enter the Data Logger function, select MD Logger from the configuration menu and press >ENTER<. The configuration menu can be displayed at any time by pressing the >CONFIG< button.

Select Operation 1) MD Comm. 2) MD Scan. 3) MD Link. 4) MD Logger 5) Configuration

When you first enter the Data Logger function the following screen is displayed: Main Menu

Components Active XX Record Set-up View Data Export

The data logger will try to establish communication with the vehicle. When communication is established, the tool will determine the number of components that are connected and display the information on the main menu.

68

MD Logger - Setup
MD Logger- Setup
The first step in using the data logger is to determine what data to collect and how to the collect data. To do this you select Set-up and press the >ENTER< button. There are several choices and each is explained in the following sections.

Set-up Menu User Data Lists Triggers Data Capture Rate Data Capture Length DATA - Main Menu

69

MD Logger - Setup
User Data List
The User Data Lists menu item allows the user to select the data items that will be collected for all captures except the "Broadcast Data" capture. Broadcast Data records all the data broadcast by the vehicle.

User List Menu Quick List Data List Set-up Data List 1 Data List 2 Data List 3 DATA- Set-up Menu

The user must be able to configure vehicle data lists whether or not the tool is connected to the vehicle. If the tool is connected to the vehicle, the user will have the option of selecting only the parameters supported by the vehicle, or selecting from all possible parameters.

70

MD Logger - Setup
Quick List The Quick List is the default user list for collecting data, and provides a list of the most commonly used information for problem analysis. The quick list consists of 25 parameters. It is important to remember that although there are 25 parameters, only the ones that are available on the communication link will be displayed. This may be different from vehicle to vehicle. To select quick list ... 1. From the User List menu, place the cursor on the Quick List. 2. Press >ENTER<. 3. The following confirmation screen is displayed.

Quicklist Loaded Press Any Key

4.

Press any key to continue.

71

MD Logger - Setup
Data List Setup
The User Data List Set-up presents three choices: 1. 2. 3. Modify Data List Save Data List Clear Data List

Modify Data List The modify data list allows you to edit or create source and parameters pairings for data collection. The list that you are editing will be the list that is chosen in the User List Menu. This could be data list 1, 2,3 or the Quick List. The quick list is the default list if none is selected. See Modify Data List - Detail on page 73 for more information. Save Data List Save data list will save the currently selected parameters into a list. You will have the option of selecting data list 1, 2, or 3 to save the parameters list. 1. 2. 3. Press the >Up/Down Arrows< to hightlight Save Data List. Press >ENTER<. Select the data list to save the current list. Press >ENTER<.

Clear Data List Clear data list will erase all parameters that have been selected. This is useful when you want to start over developing a list of parameters for data collection. 1. 2. Press the >Up/Down Arrows< to highlight Clear Data List. Press >ENTER<.

Data List Set-up Modify Data List Save Data List Clear Data List DATA - User Data List

72

MD Logger - Setup
Modify Data List - Detail From the Data List Set-up Menu, select Modify Data List, and press >ENTER< to select components.

Modify Data List Press MON to toggle between showing all items or only items on connected vehicle ENTER - Select Comp DATA - User List Menu

1. 2. 3.

Press >ENTER< to build a component list Press the >Up/Down Arrows< to highlight a Mid Description. Press the >Right Arrow< or press >ENTER< to select the highlighted MID -- which then moves into the Category Menu (see below) selection for that MID. Asterisks (*) at the side of the line/selection are used to indicate that a parameter has been selected in that category.

Note: If the scan tool is connected to a vehicle, the user can toggle between displaying only the components seen on the vehicle, or all the components available on the MID configuration list. The user toggles between only vehicle components or all components by pressing MON key. The top line of the display shows "Veh" when only vehicle components are displayed and "All" when all components are displayed. If the scan tool is not connected to a vehicle, all the components in the MID Configuration list are shown.

73

MD Logger - Setup
The user can move back to the Data List Set-up by pressing the >DATA< key.

Select Category Category 1 Category 2 Category 3 Category 4 DATA- Select Comp

4. 5.

Use the >Up/Down Arrows< to highlight a Category Description. Press the >Right Arrow< or press >ENTER< to select the selected category. The tool replies -- Please Wait -- and if data exists for your selection, the PID Selection Menu for your selection is presented in the following format:

Available Parameters

Display ALL or VEH


Select Params ALL/VEH Select/Deselect All PID description PID description PID description DATA- Sel Category

74

MD Logger - Setup
6. Press >ENTER< to select or deselect the desired PID description. Selections are indicated by an asterisk (*) at the side of the screen for the selected description.

Select Parms PID Description PID Description PID Description PID Description

* *

Asterisk will be displayed for selected parameters

DATA - Sel Catergory

7.

8.

Continue making selections using steps 5 and 6 until all selections have been made - or until a maximum of 25 parameters have been selected. Once all of the PID selections for this MID are complete, continue with the Component Selection until the custom MID/PID selection list is done.

Note: If the MD 200 is turned off by pressing >POWER< before saving the list OR if the user moves to another function, the selections will be lost. The user may save selections into one of three custom User Data Lists by using the Save Data List feature (available at the Data List Set-up Menu).

75

MD Logger - Setup
MD Logger- Triggers Overview
The user will be able to select up to three triggers to determine when to start taking data. One of the trigger options will be on fault code active", which means that if a fault is broadcast on the link, data collection begins. Other triggers will be determined from the current parameter list. The user will be allowed to select the source, parameter, and value in which to start taking data. Once data triggers are selected, then the selections will be used if record data on trigger is selected. Note: The trigger selections are not applicable when Broadcast Data is selected. To setup triggers... 1. From the Set-up menu, place the cursor on Triggers. 2. Press >ENTER<. The following screen will be displayed.

Triggers Trigger 1 Set-up Trigger 2 Set-up Trigger 3 Set-up Trigger Summary Trigger Mode Clear Triggers DATA - Set-up Menu

Trigger Setup A list will be shown that contains the current parameter selection in the data list. The trigger selection allows you to select 3 of these parameters to trigger the data collection event. One of the trigger options will be 'On Fault Code Active'. This will trigger, or start, the data collection when a fault code becomes active. 76

MD Logger - Setup
To select triggers... 1. Use the >Up/Down Arrows<, to select Trigger 1 (or Trigger 2, or Trigger 3). 2. Press >ENTER<. The following screen will be displayed.

Available Options
Trigger # Set-up On Fault Code Active MID Parameter MID Parameter MID Parameter DATA - Trig Settings

3.

Select the desired source and parameter from the list and press >ENTER<. The following screen will be displayed.

MID PID Description Equal To Greater Than Less Than = > <

DATA - Trig Set-up

4.

Press the >Up/Down Arrows< to select one of the menu selections and press >ENTER<.

77

MD Logger - Setup
The following screen will be displayed.

Selected operator will be displayed


MID PID description =,>,or < Min: XXXXXX Max: XXXXXX

5.

Enter a value for the trigger condition. a. You will be able move forward and back through the number places using left/right arrows. The up and down arrows will allow for incrementing and decrementing the values. For example, to enter 1200: Up arrow twice to 1, right arrow, up arrow three times to 2, press right arrow, up arrow once to zero, press right arrow, up arrow once to zero.

Note: To enter a decimal point, while on 0 press the down arrow. Note: The minimum and maximum values will be displayed at the bottom of the screen. The value entered must be between these two numbers. 6. Press >ENTER< to save the trigger information. The Trigger screen will be shown again. Repeat the process to select more triggers, i.e. select Trigger 2 Set-up.

Trigger Summary The trigger summary screen will display the current trigger configurations.

78

MD Logger - Setup
Trigger Mode Trigger Mode allows you to choose how the three trigger settings will interact with each other. You can choose to have one of the three trigger conditions met to start data collection or you may require all three condition met before data collection begins. To setup triggers... 1. Use the >Up/Down Arrows<, to select Trigger Mode. 2. Press >ENTER<. The following screen will be displayed.

Trigger Mode Screen Any Value Met All Values Met *

Asterisk will be displayed for selected option

DATA - Trigger Setup

79

MD Logger - Setup
Clear Triggers Clear triggers allows you to delete the current triggers from the tools memory. To clear triggers... 1. Use the >Up/Down Arrows<, to select Clear Triggers. The following screen will be displayed.

Clear Triggers Clear Clear Clear Clear All Trigger 1 Trigger 2 Trigger 3

DATA - Trig Settings

2. 3.

Press the >Up/Down Arrows< to highlight one of the menu selections. Press >ENTER<.

80

MD Logger - Setup
MD Logger- Data Capture
The data options allow you to configure the rate, and length options for your data collection needs. There are two main components to set up: a. b. Data Capture Rate (how fast data is captured), and Data Capture Length (how long data is captured)

DATA CAPTURE RATE The Data Capture Rate Menu allows the user to configure the time between each data point, also known as update rate or resolution. The choices are 0.1, 0.5, 1.0, 5.0, and 10 seconds. 1. 2. From the Set-up menu, place the cursor on Data Capture Rate. Press >ENTER<.

Data Capture Rate 0.1 Seconds 0.5 Seconds 1.0 Seconds 5.0 Seconds 10 Seconds DATA- Set-up Menu *

Asterisk will be displayed for selected option

Note: The default rate is 0.1 seconds. 3. 4. 5. Press the >Up/Down Arrows< to highlight one of the five choices. Press >ENTER<. This selects the data rate and places a * next to the selected item. Press >DATA< to return to the Set-up Menu.

81

MD Logger - Setup
DATA CAPTURE LENGTH Data capture length will set the amount of time that the data logger will collect data. When the data logger begins to collect data, it will keep track of the time and stop the data collection when it has reached this limit. To set data length... 1. Press the >Up/Down Arrows< to select Data Capture Length. 2. Press >ENTER<.

Data Capture Length 1 Minute * 2 Minutes 5 Minutes 10 Minutes 20 Minutes 30 Minutes DATA - Set-up Menu

Asterisk will be displayed for selected option

3. 4. 5.

Press the >Up/Down Arrows< to select one of the choices. Press >ENTER<. This selects the data rate and places a * next to the selected item. Press >DATA< to return to the Set-up Menu.

82

MD Logger - Record
MD Logger- Record Overview
Once the data logger setup is complete, you are ready to start logging data. Several methods are available to collect the data, they include: 1. 2. 3. 4. EZ record On Key press On Trigger Broadcast Data

All methods allow you to capture multiple data captures. To select Record Data... 1. From the Main menu, place the cursor on Record 2. Press >ENTER<. The following screen will be displayed.

Record Menu EZ Record On Key Press On Trigger Broadcast Data DATA - Main Menu

EZ Record The EZ record option allows the data logger to start as soon as it is connected to the vehicle. Data collection will continue until you stop the data collection or the memory is full. To select EZ Record ... 1. Use the >Up/Down Arrows<, to select EZ Record. 2. Press >ENTER<.

83

MD Logger - Record
The following screen will be displayed.

Collection Data List1 Data in Capture X Press DATA to Exit Time used: Memory left: XXX:XX XX%

Accumulated Time of Data Collection

Available Memory displayed as percentage

On Key Press The on key press allows you to set the tool up to start recording when any key is pressed. This is a convenient way to start data collection manually. To select On Key Press ... 1. Use the >Up/Down Arrows<, to select On Key Press. 2. Press >ENTER<. The following screen will be displayed.

Capture Summary Capturing Userlist Every XX seconds On Key Press For XX Minutes ENTER - Continue DATA - Record Menu

3.

Review the information and click >ENTER<.

84

MD Logger - Record
The following screen will be displayed.

Ready to Collect Userlist Data... Waiting for Key Press ENTER - Start DATA - Record Menu

4.

Press ENTER to start data recording. The following screen will be displayed.

Collecting Userlist Data in Capture XXX Press DATA to exit Time used: Time left: Memory left: XXX:XX XXX:XX XX%

Available Time

Available
Memory

Note: You can manually stop data collection at any point by pressing >DATA<. The time available, time used, and memory left will be updated as the tool is collecting data. This allows you to see how much storage space is available before the data collection is stopped. On Trigger The On Trigger selection allows the tool to use the trigger condition that was entered in the data setup section. The tool will continually look for the proper conditions to be met before data collection will begin.

85

MD Logger - Record
To select On Trigger ... 1. Use the >Up/Down Arrows<, to select On Trigger. 2. Press >ENTER<. The following screen will be displayed.

Capture Summary Capturing UserList Every XX Seconds On ANY/ALL Triggers for XX Minutes ENTER - Continue DATA - Record Menu

3.

Review the settings and Press >ENTER< to continue. The following screen will be displayed.

Ready to Collect UserList Data... Waiting for Trigger Data

ENTER - Start DATA - Record Menu

The tool will display the above screen until the trigger condition is met. You can manually override the trigger conditions by pressing >ENTER<. This will start data collection immediately.

86

MD Logger - Record
4. When the trigger condition is met, the following screen will be displayed.

Collecting UserList Data in Capture X Press DATA to exit Time used: Time left: Merory left: XXX:XX XXX:XX XX%

Available Time

Available
Memory

Note: You can manually stop data collection at any point by pressing DATA. The time available, time used, and memory left will be updated as the tool is collecting data. This allows you to see how much storage space is available before the data collection is stopped.

Broadcast Data
This feature gathers all information that is broadcast on the data link. It will not request information from an ECU. When this selection is used, the data is collected in a raw format. The messages are in the numerical form and not interpreted into parameter and value messages. To select broadcast data... 1. From the Record menu, use the >Up/Down Arrows<, to select Broadcast Data. 2. Press >ENTER<.

87

MD Logger - Record
The following screen will be displayed.

Capture Summary Capturing Broadcast On Key Press For X Minutes ENTER - Continue DATA - Record Menu

3.

Review the settings and Press >ENTER< to continue. The following screen will be displayed.

Ready To Collect Broadcast Data... Waiting For Key Press ENTER - Start DATA - Record Menu

4.

Press >ENTER< to start recording.

88

MD Logger - Record
The following screen will be displayed.

Collecting Broadcast Data in Catpure X Press DATA to Exit Time used: Time left: Memory left: XXX:XX XXX:XX XX %

Available Time

Available
Memory

Note: You can manually stop data collection at any point by pressing DATA. The time available, time used, and memory left will be updated as the tool is collecting data. This allows you to see how much storage space is available before the data collection is stopped.

89

MD Logger - View Data


MD Logger- View Data
The View Data function displays the data that has been collected. You can choose a capture event and display either the data or fault code information. To view the data, select an entry on the display screen and scroll left or right. If no data has been recorded, a message is displayed, otherwise the data is provided on a frame-by-frame basis from the first point in time to the last. Each parameter displays information on two lines. The first line indicates the MID and parameter name. The second line provides the data and units. Pressing >SCAN< on the parameter line will show any associated fault codes that were happening at that point in time. If broadcast data capture method was selected, the data will be displayed in raw format. This means that the messages are not interpreted into readable format. This function is intended for you to collect the data and refer to a higher-level support person to review. Consult your OEM for more information. To View Data ... 1. From the Main menu, place the cursor on View Data and press >ENTER<. The following screen will be displayed:

View Data Menu Select Data Erase Data DATA - Main Menu

90

MD Logger - View Data


Select Data The select data capture allows you to set what you want to view. 1. 2. Use the >Up/Down Arrows<, and select >Select DATA<. Press >ENTER<. The following screen will be displayed.

Select Data Capture Capture 1 Capture 2 Capture 3 Capture 4 Capture 5 DATA - View Data Menu

Note: If there are no data captures collected, you will not be able to proceed to the screen shown above. 3. 4. Use the >Up/Down Arrows<, and select the desired capture. Press >ENTER<. The following screen will be displayed.

View Menu View Data View Faults

DATA- Data Menu

91

MD Logger - View Data


a. View Data 1. 2. Press the >Up/Down Arrows< to scroll the list of parameters (2 lines at a time). Press the >Left/Right Arrows< to scroll the data left/right (1 frame at a time).

Component
Mid PID Description Data Unit Mid PID Description Data Unit Mid PID Description Data Unit ====================== XXX:XX.X T FAULT->

Parameter

Data

Value

Time Stamp

Indicates this is the triggered time

Fault Available

Note: The bottom of the screen will display the time position of the displayed data in the data collection file. 3. If FAULT is displayed at the bottom of the screen, there was a fault code recorded at this time period. To view the Fault Code press the >SCAN< key at any time. Press >SCAN< again to return to the view data screen.

92

MD Logger - View Data


b. Fault Codes 1. 2. Press the >Up/Down Arrows< to scroll the list of fault codes. Press the >Left/Right Arrows< to scroll the data left/right (1 frame at a time).

Fault Codes Fault Descriptions


MID/PID/SID/FMI Status Occurrence xx MID Description PID/SID Description FMI Description ====================== XXX:XX.X FAULT->

Arrow indicates more faults available

Note: The bottom of the screen indicates the current position in time of the recording. 3. To view the data captured screen, press the >SCAN< key at any time. This will display the data captured at the specific point in time where the fault occurred. Press >SCAN< again to return to the fault screen.

Erase Data The Erase Data selection allows you to erase, or clear, all data captures in stored in memory. Once the data is erased it is permanently deleted and can not be undone. To erase data... 1. Use the >Up/Down Arrows<, to select Erase Data and press >ENTER<. 2. A screen will appear to confirm erase. 3. Press >ENTER< to confirm selection. Press >DATA< to exit without erasing the data.

93

MD Logger - Export
MD Logger- Export Data to PC
The Export Data Capture allows you to transfer the collected data to your PC. To do this, you must have the PC Link software provided with the MD 200 installed on the PC. From the Main Menu, select Export, and press >ENTER<. An export menu will display the following screen:

Export Menu Export Data Erase Data

DATA - Main Menu

Export Data The Export Data selection allows you to transfer the collected data to your PC. To export data to your PC.... 1. Start the PC Link software. 2. Click on the start button. 3. On the MD 200, select Export Data and press >ENTER<.

94

MD Logger - Export
The following screen is displayed:

Export Data Not connected to computer

4.

From PC Link click OK.

The following screen is displayed:

Export Data Established Communications, Press ENTER to send data

5.

Press >ENTER< to send the data to the PC.

95

MD Logger - Export
During the transfer process, the MD 200 displays:

Export Data Sending Data...

6.

In PC Link enter a name for the saved data file. Click OK.

The data has now been transferred to the PC and may be viewed in the PC Link software for further analysis. Erase Data The Erase Data selection allows you to erase, or clear, all data captures in stored in memory. Once the data is erased it is permanently deleted and can not be undone. To erase data... 1. Use the >Up/Down Arrows< to select Erase Data and press >ENTER<. 2. A screen will appear to confirm erase 3. Press >ENTER< to confirm selection. Press >DATA< to exit without erasing the data. 4. Press >ENTER< to confirm.

96

Configuration
Function Selection and Tool Configuration
The MD 200 is a multi-function tool. Current functions include: The Scanner Function, Communication Function, Link Tester Function, and Data Logger Function. Functions can be purchased at https:\\www.roadrangerstore.com To begin: 1. Turn on the MD 200 by pressing >POWER<. The MD 200 will 'wake up' in the same mode as when it was last used. For illustration, assume it was last used as a Scanner. For approximately two seconds at power-on, the screen displays:

MD Scanner Establishing Communications Please Wait

2.

Press >CONFIG< at any time.The following is then displayed:

Select Operation 1) MD Comm. 2) MD Scan. 3) MD Link. 4) MD Logger 5) Configuration

3. 4.

Use the >Up/Down arrows< to highlight a menu item. Press >ENTER<. Continue reading the appropriate manual section for the menu choice selected.

97

Configuration
MD Comm - Function Selection
Press >CONFIG<, 1) MD Comm, and >ENTER<. The tool will display:

MD Comm Comm Status: Vehicle Comms: OK PC Comms: OK MODE: Automatic

The MD 200 is now configured as a Comm Box. For detailed information on using the Comm Function, see MD Comm- Overview on page 43.

98

Configuration
MD Scan - Function Selection
Press >CONFIG<, 2) MD Scan, and >ENTER<. The tool will display:

MD Scanner Establishing Communications Please Wait

The MD 200 is now configured as a Scanner. For detailed information on using the Scanner Function, see MD Scan- Overview on page 10.

99

Configuration
MD Link - Function Selection
Press >CONFIG<, 3) MD Link, and >ENTER<. The MD 200 is now configured as a Link Tester. For detailed information on using the Link Tester Function, see MD Link- Overview on page 46. The tool will display:

MD Link Tester Establishing Communications Please Wait

100

Configuration
MD Logger - Function Selection
Press >CONFIG<, 4) MD Logger, and >ENTER<. The MD 200 is now configured as a Data Logger. For detailed information on using the Data Logger Function, see MD Logger- Overview on page 67. The tool will display:

MD Logger Establishing Communications Please Wait

101

Configuration
Configuration
Press >CONFIG<, 5) Configuration, and >ENTER<.

Select Option 1-System Config. 2-User Upgrade. 3-Download. 4-System Info

System Configuration The configuration menu allows for you to set the display options and select what units (SEA or Metric) that you want the data to be displayed in the scan tool.

Configuration Menu Adjust Contrast SAE/Metric

102

Configuration
Adjust Contrast 1. 2. Use the Up, Down, Left, and Right keys to adjust contrast. Use the >MON< button to turn backlight on or off.

To Adjust Contrast Use UP, DOWN, LEFT RIGHT Keys. Use MON Key to ToggleBackLight

Units 1. 2. Use the >Up or Down< keys to select the units Press >ENTER< to save the units selection.

Select Display Units SAE Metric *

103

Configuration
User Upgrade
This function allows you to activate new features that have been purchased. To purchase upgrades visit https://www.roadrangerstore.com. After purchasing the upgrade, instructions to activate the new features will be provided.

Download
The Update function allows the user to make software updates to the MD 200 from the PC. The PC and Scan Tool must be connected with the Programming Cable (PC-CBL-02). 1. 2. 3. 4. 5. Press >CONFIG< Use the >Up or Down< keys to select 5)Configuration. Press >ENTER<. Use the >Up or Down< keys to select 5)Download. Press >ENTER<.

The following screen is displayed:

Connect scanner to PC using programming cable. ENTER to continue CONFIG to exit

6.

After connecting the Programming Cable, press >ENTER< to continue.

104

Configuration
The following screen is displayed:

Kernel X.XX Serial # XXXXXXXX Downloading, please wait

7. 8. 9. 10. 11. 12.

Start the PC-Link software on you PC. Click on the Software Programming tab. Enter the serial number displayed on the MD200 screen into PC-Link In PC Link, select the image file to download. In PC Link, click the UPDATE button. Programming will begin and the MD 200 will shut off after the download is completed.

105

Configuration
System Info
Press >CONFIG<, 5) Configuration, and press >ENTER<. Select 4) System Info and press >ENTER<.

System Version Info. Software Ver. 2.02 Kernel 2.01 Nov 13, 2006

1.

Press >ENTER<. The following screen is displayed:

Serial #030000000 ID#1= FFFFFFFF ID#2= FFFFFFFF

2.

Press >ENTER< to return to the main Config menu.

106

Eaton MD Tools are provided to Eaton Corporation by SPX Corporation

1-800-826-HELP (4357) www.roadrangerstore.com

Eaton Corporation Roadranger Parts Marketing PO Box 4013 Kalamazoo, MI 49003 U.S.A www .roadranger.com

APMT-0200 Printed in USA

2006 Eaton Corporation. EATON CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.

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