CoCoMaN Coconut Processing Machine Operation Instructions

Virgin Coconut Oil Processing Line ( Fermentation Method )

Method Machine Works

Kuala Lumpur, Malaysia
TEL : 603-8052-1925 FAX : 603-8060-1935

Email : sales@methodmachine.com Website : www.coconutmachine.com

Pre-Processing Preparation
Processing room : 1) Clean and free from dust and debris. 2) Temperature at 28 C to 35 C.

Processing material required : 1) Pure and filtered coconut milk

2) RO water

Processing equipments required : 1) RO water generating system, 200 GPD

2) 50 cm stainless steel tank with cover 12 units

3) 20 litres transparent plastic container with cover 50 units

4) Stainless steel strainer 10 units

5) Steel ladle 10 units

6) Filter paper 1 roll

Processing procedures
1) Collect adequate volume of clean and filtered coconut milk and RO water and store them in 50cm stainless steel tank with cover. 2) Mix in 1 : 1 ratio of coconut milk and RO water in 20 litres transparent plastic container. Properly close the fully filled pail with the plastic cover. 3) Keep the coconut milk and RO water mixture for 24 to 30 hours to let the mixture get fermented. 4) After the first fermentation completed, the mixture will be separated in 3 layers in the platic container : top layer is oil with some sludge, second layer is water with sludge and the bottom layer is sludge. 5) Carefully use the steel ladle to scoop as much as possible the top layer ( oil with sludge ) and keep it in the other empty 20 litre transparent plastic container. Cover the container when it is filled. 6) Keep the oil with sludge in the transparent plastic container for 24 hours for second fermentation to take place. 7) After the second fermentation is completed, the mixture ( oil with sludge ) will be separated in 2 layers : top layer is the virgin coconut oil and bottom layer is the sludge. Carefully use the steel ladle to scoop the top layer, which is the virgin coconut oil out of the container. 8) Put a filter paper in the stainless steel strainer and place them on top of a empty 20 litres transparent plastic container and filter the virgin coconut oil through the filter paper. Keep the virgin coconut oil in this container for further packaging works. 9) The virgin coconut oil extracting processes is now completed.

Note : VCO extraction ratio : 20 30 % of coconut milk.

Warranty
We WARRANT to the Original Purchaser of CoCoMaN Coconut Processing Machines and its ancillary equipments sold by us to be free from defects in material and workmanship under normal use and servicing. Our obligation under this warranty shall be limited to the repair or replacement of any defective parts for a period of twelve (12) months from the date of handling over the machine and its ancillary equipments to the Original Purchaser with regard to the labours and parts ( exclude consumable and wear & tear parts ), and does not cover damages to the machine and its ancillary equipments caused by accident, alteration, improper use, electrical supply, abuse, or failure to follow instructions. This warranty has no effect and is void unless the Original Purchaser first call Method Machine Works to discuss with our technical personnel the machine problems, and, if necessary, for instructions concerning the repair or replacement of parts.The informations, specifications and illustrations contained in this manual represent the latest data available at time of publication. Right is reserved to make changes as required at the discretion of Method Machine Works without prior notice.