engine

Aero
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sealing solutions

airframe

Your Partner for Sealing Technology

Aero engine and airframe sealing solutions

Safety critical sealing solutions

Demanding aeroengine requirements The aeroengine designer cannot risk component failure and major manufacturers rely on the experience of Trelleborg Sealing Solutions to ensure sealing integrity over extended aircraft service life.

Specialist airframe products Airframe seals are not only used within the engine compartment but throughout the aircraft body, on wings, windows and doors, where they contribute to aerodynamic efficiency.

Aircraft engines represent the most demanding of all sealing environments, with the ultimate in safety-critical requirements. Seals must withstand extremes of temperature and pressure in areas where they are often exposed to high humidity, intense friction, powerful high frequency vibration and exceptionally destructive chemicals, lubricants and media. The aeroengine designer cannot risk component failure and for sealing parts, being vital elements in such systems, a partnership with a proven supplier of experience and excellence, is of paramount importance. Trelleborg Sealing Solutions has been involved in aircraft engine development for over 50 years and is recognized as pioneering in aerospace sealing. As the leading supplier in our field, we offer a unique range that utilizes our proprietary materials, innovative manufacturing methods and patented products. Whether a seal solution involves a custom design or a standard O-Ring, we are able to work with our customers to offer the optimum configuration. Our solutions, featuring on all major platforms including the Joint Strike Fighter and Airbus A380, demonstrate outstanding sealing integrity, over necessarily extended service lives, while meeting rigorous performance demands. Continuously developing our proven technologies, within the engine and engine compartment, innovative airframe seals provide enhanced fuel efficiency, fire safety and reliability. They also successfully contribute to aerodynamic performance on all parts of the airframe, on wing movable surfaces, windows, doors and hatches. A further refinement of this technology is inflatable seals, each individually designed and manufactured to complex 3dimensional geometries. The range of products offer: Temperature resistance from cryogenic up to 850 C (1560 F) and fire seals withstanding flame temperatures up to 1100 C (2012 F) Compounds with almost universal chemical compatibility and superior contaminant resistance to aggressive phosphate ester fluid and synthetic hydrocarbon based oils. Excellent thermal stability Good mechanical strengths Low long-term compression set Aerospace approved materials, products and manufacturing

Innovative inflatable sealing Trelleborg Sealing Solutions inflatable seals are proven to successfully perform in challenging safety-critical cockpit applications, individually designed and manufactured for numerous models of fighter jets.

Aero engine and airframe sealing solutions

Service from concept to delivery

Products tested to destruction To ensure Trelleborg Sealing Solutions products meet and exceed operational requirements, significant investment is made in research and development, including destruction testing.

Innovative manufacturing methods The success of TSS is founded on pioneering manufacturing methods such as proprietary glass braided sleeving technology, a development demonstrating a comprehensive understanding of market needs.

Only through research and development specifically linked to the exacting requirements of the aerospace industry, has Trelleborg Sealing Solutions managed to develop solutions that match the performance and safety-critical standards specified by our customers. Where every component within a system must exceed maximum operational limits, rigorous tests are undertaken to ensure long service life. Our committed research and development facilities worldwide, seamlessly combine their knowledge with our manufacturing units, whose expertise is enhanced by focus on a specific material or product type. Within this global network we continuously develop new materials and products to meet ever more stringent standards, constantly challenging ourselves to achieve results previously thought to be impossible. Dedicated aerospace production takes place in America, Denmark, France, Sweden and the United Kingdom, where our success has been founded on groundbreaking manufacturing methods and a comprehensive understanding of market needs. Unrivalled PTFE expertise and pioneering products, such as Wills Rings, supplement our leading edge elastomer capabilities. In addition to this, the Trelleborg Sealing Solutions service reflects and surpasses industry requirements from concept to delivery. As the foremost seal supplier to aerospace, we contribute our outstanding expertise from the initial stages of aircraft development though to final build and on-going aftermarket support. In collaboration with major producers worldwide, we use state of the art design tools, including customer compatible CAD systems and rapid prototyping, to develop sealing configurations, which we prove in a virtual environment, using techniques such as Finite Element Analysis (FEA). We combine effective supply from our European logistics center with sub-assembly, Direct Line Feed and kitting at our manufacturing units, often in special packaging, to meet strict aerospace and military criteria; all backed by round-the-clock product assistance.

Total service capabilities Trelleborg Sealing Solutions service reflects and surpasses industry requirements with facilities such as Direct Line Feed and kitting aiding our customers in efficient aircraft build and maintenance.

Aero engine and airframe sealing solutions

High performance sealing technology

Advanced elastomers Ideal for applications with temperatures up to 260 C (500 F), the Turel range of aerospace elastomers are engineered for maximum temperature performance and chemical resistance.

Isolast Perfluoroelastomer The ultimate in elastomer sealing, these almost universally chemically compatible materials operate effectively in aggressive aerospace applications in extreme temperatures up to 325 C (617 F).

Breadth of range Due to the breadth of range offered by Trelleborg Sealing Solutions, designers can specify seals that meet the challenge of balancing cost effectiveness with performance on all aeroengine applications, including fan blade annulus fillers, fan cowl and thrust reverser doors, heat exchangers, drive shafts, air intakes, fairings and coupling systems. Turel elastomer range For static applications, O-Rings are available to meet all internationally recognized size standards, custom dimensions and moulded designs, in our Turel range of high specification compounds, specifically developed for the aerospace industry, which includes Nitriles, EPDMs, Fluorosilicones and Fluorocarbons. These innovative compounds help meet our aims of offering extended service life and exceptional sealing integrity, demonstrating outstanding chemical resistance and operating from an extreme low temperature of -54 C (-65 F), up to 260 C (500 F). Isolast Perfluoroelastomer Isolast offers the ultimate in elastomer sealing, whether supplied as O-Rings, custom moulded parts or bonded to metal. Advanced Perfluoroelastomers (FFKM), Isolast compounds are virtually inert and demonstrate almost universal chemical compatibility. Specialist grades, which operate at continuous temperatures up to 325 C (617 F), are ideal for situations when seals encounter elevated temperatures in conjunction with aggressive media, having proven superior capabilities in comparative testing within high temperature lubrication systems in aeroengines. Inventive Turcon Designs Trelleborg Sealing Solutions was the first company to realise the huge potential of PTFE in aerospace sealing applications and pioneered most of the PTFE sealing technology commonly used today. Our proprietary Turcon material offers incomparable performance characteristics including friction reduction, abrasion resistance, exceptional chemical compatibility and the power to withstand high pressures and temperature extremes in rotary and linear movement, as well as, static situations. Unique product types specified by the aeroengine designers include AQ Seal, CX(S) and (D) Seals, Double Delta, Excluder, Glyd Ring, Hatseal, Kantseal, Plus Seal, Roto Glyd Ring, Stepseal, T-Seal, VL-Seal and Wedgpak.

Unique Turcon products Trelleborg Sealing Solutions was the first company to realise the huge potential of PTFE in aerospace sealing applications and pioneered most of the PTFE sealing technology commonly used today.

Aero engine and airframe sealing solutions

Innovative engineered sealing options

Variseal extreme sealing Field-proven in extreme applications, whether the Variseal is only 3 mm or 2.5 m (1/8th inch or 8 feet) in diameter, it is capable of providing the same level of system integrity.

Wills Rings for the optimum solution Wills Rings in O or C cross sections can operate within continuous temperatures from cryogenic up to 850 C (1560 F) and are ideal for fire safe sealing.

Unique products and materials Utilizing the latest technologies in metal and Turcon PTFE sealing, inventive products and materials allow Trelleborg Sealing Solutions to fulfill the specific performance requirements of the aeroengine designer with cost efficient options. Variseal An extremely important product to the aerospace industry, Variseal spring energized Turcon PTFE seals are field-proven in extreme aircraft operating conditions, having been used in the most demanding of aeroengine applications. Designed to fit in existing O-Ring grooves, with the correct selection of Turcon compound, appropriate spring material and profile, Variseal can provide the highest level of system integrity, even in the most aggressive and corrosive of chemical media at high temperatures up to 300 C (570 F) and pressures of 30,000 psi (2,000 bar). For static and dynamic applications at high speeds, they demonstrate low friction, leading to extended service life. Wills Rings Wills Rings are the original metal seals, providing the most effective option for static sealing on connectors, flanges and plates for gases and liquids. They exhibit the ultimate in reliability under extremes of temperature, ranging from cryogenic to 850 C (1560 F) and severe pressures up to 150,000 psi (10,000 bar), often being utilized when fire safe sealing is required. Wills Rings are available in a variety of metals, O or C cross section with either pressure filled or system pressure activation. Varilip PDR At the leading edge of sealing developments, Trelleborg Sealing Solutions provides a broad range of custom and standard options based on engineered plastic and metal technologies. Outstanding, high performance Varilip PDR rotary shaft seals, comprise a Turcon PTFE sealing lip retained in a crimped or clamped metal case. These single or multi-lip seals are ideal for use in aeroengine applications where, custom designed for each application, they demonstrate low friction and wear characteristics and offer almost universal chemical compatibility over an extremely wide temperature range.

Varilip PDR rotary shaft seal At the leading edge of sealing developments, TSS provides rotary shaft seals in custom and standard options based on engineered plastic and metal technologies.

Aero engine and airframe sealing solutions

Technologies matching customer needs

Airframes to exacting standards Manufactured to standard or custom profiles, each airframe seal is handfabricated with absolute attention to detail, ensuring high quality supply whatever their application.

Unique inflatable technology Inflatable seals, built up layer by layer in individual 3-dimensional tools, the full size of the sealing profile, are bonded by heating the complete tool and testing at line-side.

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Airframe solutions Manufactured to standard or custom profiles, each airframe seal is hand-fabricated, with absolute attention to detail and quality assured through 100% inspection. Focusing on aerodynamic efficiency, they offer reliability in service, along with efficiency in assembly and maintenance. The use of advanced FEA combined with product qualification programs, including extensive testing and verification, leads to maximum service life. Trelleborg Sealing Solutions airframe seals, often from existing tooling are used within the engine, structural gaps, wings, doors, hatches and windows, to meet customer needs throughout the aircraft. Complex geometries Trelleborg Sealing Solutions works with major airframe manufacturers to produce advanced inflatable seals from 3-D models, which are translated into tooling the full size of the sealing profile, replicating the increasingly complex geometries of airframe sections of, for instance, cockpits or doors. Such tools incorporate heating and pressurisation systems for precise manufacturing control and with testing at line-side, zero defect quality is the objective. Effective fire barrier seals Through material research, Trelleborg Sealing Solutions has developed an advanced composite fire seal, compliant with international standard ISO 2685. This specifies that fire barrier seals must withstand flame temperatures of 1100 C (2012 F) for 15 minutes. In fact, tests have shown that these seals are capable of exceeding this requirement, some withstanding the temperature for 30 minutes. A patented splitseal option facilitates retrofitting without the need for dismantling other parts of the system. Developments meeting industry requirements Trelleborg Sealing Solutions has unrivalled experience within the aerospace industry and this leads to development of innovative products to meet specific requirements. Two examples are rotor blade filler seals, which are sub-assembled to the metal rotor blade and our unique method of coating glass fiber sleeving with PTFE. This provides products to reduce friction on metal clips and cable carriers for critical areas where sheering may occur, such as near to helicopter rotor blades and other areas subject to high vibration.

Superior fire sealing Trelleborg Sealing Solutions advanced fire seals are proven to exceed international standard ISO 2685, which specifies seals must withstand flame temperatures of 1100 C (2012 F) for 15 minutes.

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Aero engine and airframe sealing solutions

Development partnerships optimise applications

Miniature Turcon Variseal Whatever their size, Turcon Variseal demonstrate the same performance characteristics; superior miniature sealing aiding design of smaller and lighter aerospace components.

Turcon Varilip PDR Examination for leaked media between the two lips of Turcon Varilip PDR rotary shaft seal, is a failsafe devise to highlight any seal deterioration in a critical application.

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Trelleborg Sealing Solutions works with aerospace customers in development partnerships, identifying the best sealing option for specific applications from a broad choice of materials and seal profiles. Superior miniature sealing To maximise aeroengine fuel efficiency, components are becoming smaller and lighter and therefore the requirement for miniature sealing is increasing. At only 12 millimeters (1/2 inch), a tiny Turcon Variseal proposed for an electrical connection on an engine, demonstrates all the same performance characteristics of larger designs and meeting strict delivery and quality criteria, are supplied in individual blister packs. Inventive failsafe leak detection As it offered required resistance to extreme temperatures and chemical media at high speeds, Turcon Varilip PDR rotary shaft seal was chosen for a critical aeroengine application. For absolute sealing integrity, a second lip excluded media from the system in the unlikely event of seal leakage passed the first and as a failsafe, examination for leaked media between the two lips highlights any seal deterioration. Expert solution maximizes fuel efficiency Through partnerships with aeroengine manufacturers, Trelleborg Sealing Solutions has developed an expertise in the manufacture of annulus filler seals. Custom designed, they incorporate silicone elastomers in conjunction with fabrics and either metallic or carbon composites. The use of these has resulted in competitive advantage, through improved engine efficiency and lower operating costs. Innovative manufacturing reduces friction Fuel pipes, helically wrapped around aircraft engines, are subjected to significant friction. Wear was found on these copper fuel pipes caused by the harder metal of the stainless steel clips that held them in place; a potential fire hazard. The solution, to house the clips in Trelleborg Sealing Solutions PTFE glass braided sleeving, effectively reduced friction and wear, extending the life of the fuel pipes.

Annulus filler seals Constructed from silicone elastomer with fabric reinforcement, annulus filler seals improve aeroengine fuel efficiency, an important element in reducing overall operating costs.

PTFE coated glass braided sleeving A proprietary method of manufacture, PTFE coated glass braided sleeving effectively reduced wear caused by friction of stainless steel clips on the fuel pipes of aircraft engines.

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Aero engine and airframe sealing solutions

Total - Sealing technology

Extensive test facilities Strategically positioned materials development laboratories and fully resourced design and application centres, continuously deliver innovative sealing solutions.

Innovative material development Developing and formulating materials inhouse and engaging in on-going programs of development, we are also skilled in the field of applied materials technology.

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Total - Sealing technology Trelleborg Sealing Solutions is a major international sealing force, uniquely placed to offer a dedicated design and development service for sealing arrangements, from our market leading product and material portfolio; one which has provided solutions that feature in virtually every application conceivable within the aerospace, industrial, and automotive industries. Global - A worldwide presence Globally servicing, supporting and supplying our customers, Trelleborg Sealing Solutions has an international network of over 70 facilities worldwide including more than 20 manufacturing sites, 8 strategically positioned materials and development laboratories and fully resourced design and application centers. Facilities are certified to ISO 9001:2000, with many manufacturing sites also working to QS9000 and VDA 6.1. Expertise - Our proven capabilities With over 50-years experience in development and application of sealing systems, Trelleborg Sealing Solutions engineering personnel contribute their knowledge of this specialized technology directly to customers. This includes project management of design, prototyping, production, test and installation using state-of-the-art design tools, fully customer-compatible CAD systems and leading edge Finite Element Analysis (FEA). Innovation - In materials and supply Developing and formulating our materials in-house, Trelleborg Sealing Solutions has acquired significant skills in the field of applied materials technology. Working in close cooperation with worldwide partners, we are engaged in on-going programs of material and product development, utilizing latest technologies and the resource of our material database, which includes over 2,000 proprietary compounds. Commitment - To customers' needs long-term The aim of Trelleborg Sealing Solutions is to facilitate customers in the achievement of cost effective, durable solutions. Trelleborg Sealing Solutions develops, manufactures and markets safety-critical polymer-based precision seals and associated systems. We are one of the world's foremost experts in polymer sealing technology.

Superior logistics support We invested in an advanced logistical support system, which effectively delivers products to our customers worldwide from central warehouses in Europe and the Americas.

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Contact your local marketing company for further information:

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www.tss.trelleborg.com

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2008 Trelleborg Group. At time of publication the information contained in this literature is believed to be correct and accurate.