Codeware, Inc.

Houston, TX, USA

www.codeware.com

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.

1/28

Deficiencies Summary
Deficiencies for Transition #1
Appendix 1-8(b): a stiffener ring is required at the cone large end within 17.1 mm of the juncture.
Appendix 1-8(c): a stiffener ring is required at the cone small end within 16.68 mm of the juncture.
Warnings Summary
Warnings for Flange #1
This body flange is being counted as a line of support for external pressure. (warning)
Warnings for Flange #3
This body flange is being counted as a line of support for external pressure. (warning)
Warnings for Vessel
The vessel does not have a top closure (head or cover). (warning)

2/28

Pressure Summary
Pressure Summary for Chamber bounded by Welded Cover #1 and Top of vessel
P

Design
( kg/cm2)

Design
(C)

Cylinder #1

23.10

Transition #1

MAWP
( kg/cm2)

MAP
( kg/cm2)

MAEP
( kg/cm2)

70.0

25.80

34.48

10.06

23.10

70.0

24.49

32.73

Cylinder #2

23.10

70.0

24.53

Welded Cover #1

23.10

70.0

Flange #1

23.10

Flange #3

23.10

Identifier

Total Corrosion

MDMT
(C)

MDMT
Exemption

70.0

-29.2

Note 1

3.00

No

1.05

70.0

-29.0

Note 2

3.00

No

32.78

1.87

70.0

-29.0

Note 2

3.00

No

23.11

26.05

23.11

70.0

-29.0

Note 3

3.00

No

70.0

98.75

104.05

N/A

70.0

-48.0

Note 4, 5

0.00

No

70.0

98.75

104.05

N/A

70.0

-48.0

Note 4, 5

0.00

No

external
(C)

Allowance
(mm)

Impact
Test

Chamber design MDMT is -28.89C

Chamber rated MDMT is -29.00C @ 23.11 kg/cm2
Chamber MAWP hot & corroded is 23.11 kg/cm2 @ 70.0C
Chamber MAP cold & new is 26.05 kg/cm2 @ 21.1C
Chamber MAEP is 1.05 kg/cm2 @ 70.0C
Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note #

Exemption

Details

1.

Material impact test exemption temperature from Fig UCS-66M Curve B = -23.31 C
Fig UCS-66.1M MDMT reduction = 5.9 C, (coincident ratio = 0.8946971)

UCS-66 governing thickness = 12 mm

2.

Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 12 mm

3.

Head is impact test exempt per UG-20(f)

UCS-66 governing thickness = 14.25 mm.

4.

UCS-66(b)(3): Coincident ratio = 0.2220956

5.

Flange rated MDMT = -105 C

Bolts rated MDMT per Fig UCS-66 note (e) = -48 C

Design notes are available on the Settings Summary page.

3/28

Revision History
No.

Date

6/30/2011

Operator

Notes

Administrator New vessel created ASME Section VIII Division 1 [Build 6258]

4/28

Settings Summary
COMPRESS Build 6258
Units: MKS
Datum Line Location: 0.00 mm from bottom seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating:

Get Thickness from Pressure

Minimum thickness:

1.50 mm per UG-16(b)

Design for cold shut down only:

No

Design for lethal service (full radiography required):

No

Design nozzles for:

Design P, find nozzle MAWP and MAP

Corrosion weight loss:

100% of theoretical loss

UG-23 Stress Increase:

1.20

Skirt/legs stress increase:

1.0

Minimum nozzle projection:

152.40 mm

Juncture calculations for > 30 only:

Yes

Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).

No

Hydro/Pneumatic Test
Shop Hydrotest Pressure:

1.3 times vessel

MAWP

Test liquid specific gravity:

1.00

Maximum stress during test:

90% of yield

Required Marking - UG-116

UG-116 (e) Radiography:

RT1

UG-116 (f) Postweld heat treatment: None

Code Cases\Interpretations
Use Code Case 2547:

No

Apply interpretation VIII-1-83-66:

Yes

Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37:

Yes

Disallow UG-20(f) exemptions:

No

UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :

Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:

No

UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):

No

5/28

UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:

No

UG-22 (f) Wind reactions:

No

UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

No

6/28

Thickness Summary
Component
Identifier

Diameter
(mm)

Material

Length
(mm)

Nominal t
(mm)

Design t
(mm)

Joint
E

Load

Cylinder #1

SA-516 70

965.00 ID

1000.00

12.00

11.05

1.0000

Internal

Transition #1

SA-516 70

965.00/1016.00 ID

500.00

12.00

11.48

1.0000

Internal

Cylinder #2

SA-516 70

1016.00 ID

6000.00

12.00

11.47

1.0000

Internal

Welded Cover #1

SA-516 70

1016.00 ID

57.00

57.00*

56.99

1.0000

Internal

Nominal t: Vessel wall nominal thickness

Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic governs

7/28

Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
New*

Metal
Corroded*

Insulation &
Supports

Lining

Piping
+ Liquid

Operating
Liquid

Test
Liquid

Cylinder #1

288.51

217.05

0.00

0.00

0.00

0.00

730.77

Transition #1

148.22

111.50

0.00

0.00

0.00

0.00

385.04

Cylinder #2

1,821.39

1,370.07

0.00

0.00

0.00

0.00

4,860.33

Welded Cover #1

361.98

342.93

0.00

0.00

0.00

0.00

0.00

TOTAL:

2,620.09

2,041.55

0.00

0.00

0.00

0.00

5,976.13

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component

Nozzles &
Flanges

Body Flanges
New

Packed
Beds

Ladders &
Platforms

Trays &
Supports

Rings &
Clips

Vertical
Loads

Corroded

New

Corroded

Cylinder #1

607.81

607.81

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Transition #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Cylinder #2

739.36

739.36

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Welded Cover #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

TOTAL:

1,347.17

1,347.17

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Vessel operating weight, Corroded: 3,389 kg

Vessel operating weight, New:

3,967 kg

Vessel empty weight, Corroded:

3,389 kg

Vessel empty weight, New:

3,967 kg

Vessel test weight, New:

9,943 kg

Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 3,967 kg
Center of Gravity:

3,508.57 mm

Vessel Capacity
Vessel Capacity** (New):

5,981 liters

Vessel Capacity** (Corroded): 6,053 liters

**The vessel capacity does not include volume of nozzle, piping or other attachments.

8/28

Hydrostatic Test

Shop test pressure determination for Chamber bounded by Welded Cover #1 and Top of vessel based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 30.04 kg/cm2 at 21.11 C (the chamber MAWP = 23.11 kg/cm2)
The shop test is performed with the vessel in the horizontal position.

Identifier

Local test Test liquid UG-99

UG-99
Stress
Allowable
Stress
pressure static head stress pressure during test test stress
excessive?
kg/cm2
kg/cm2
ratio
factor
kg/cm2
kg/cm2

Cylinder #1 (1)

30.14

0.1

Flange #1

30.14

0.1

Transition #1

30.14

0.1

Cylinder #2

30.14

0.1

Flange #3

30.14

0.1

Welded Cover #1

30.14

0.1

1.30

1,226.966

2,386.134

No

1.30

NI

NI

NI

1.30

1,277.775

2,386.134

No

1.30

1,291.13

2,386.134

No

NI

NI

3,579.201

No

N/A

N/A
1

1.30
1.30

NI
1,628.15

Notes:
(1) Cylinder #1 limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Welded Cover #1 and Top of vessel.

The test temperature of 21.11 C is warmer than the minimum recommended temperature of -12 C so the brittle
fracture provision of UG-99(h) has been met.

9/28

Vacuum Summary
Elevation
Component

Line of Support

above Datum
(mm)

Length Le
(mm)

Flange #1

8058.80

N/A

Flange #1

8058.80

N/A

Cylinder #1 Top

7770.00

1288.80

Cylinder #1 Bottom

6770.00

1288.80

Transition #1 Top

6770.00

487.74

Transition #1 Top

6770.00

487.74

Transition #1 Bottom

6270.00

487.74

Transition #1 Bottom

6270.00

487.74

Cylinder #2 Top

6270.00

6270.00

Cylinder #2 Bottom

270.00

6270.00

Flange #3

0.00

N/A

1/3 depth of Welded Cover #1

0.00

N/A

Welded Cover #1

-57.00

N/A

Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.

10/28

Cylinder #1
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Cylinder
Material specification:
SA-516 70 (II-D Metric p. 18, ln. 22)
Material impact test exemption temperature from Fig UCS-66M Curve B = -23.31 C
Fig UCS-66.1M MDMT reduction = 5.9 C, (coincident ratio = 0.8946971)
UCS-66 governing thickness = 12 mm
Internal design pressure: P = 23.1 kg/cm2 @ 70C
External design pressure: Pe = 1.05461 kg/cm2 @ 70C
Static liquid head:
Pth =0.0990 kg/cm2 (SG=1.0000, Hs=990.50 mm, Horizontal test head)
Corrosion allowance:

Inner C = 3.00 mm

Design MDMT = -28.89C

Rated MDMT = -29.21C

Radiography:

Outer C = 0.00 mm

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Full UW-11(a) Type 1

Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 288.5052 kg

Capacity:
New = 731.3824 liters
ID = 965.00 mm
Length Lc = 1000.00 mm
t = 12.00 mm

corr = 217.0500 kg
corr = 740.5048 liters

Design thickness, (at 70.00C) UG-27(c)(1)

t

=
=
=

P*R/(S*E - 0.60*P) + Corrosion

23.10*485.50/(1407*1.00 - 0.60*23.10) + 3.00
11.0490 mm

Maximum allowable working pressure, (at 70.00C) UG-27(c)(1)

P

=
=
=

S*E*t/(R + 0.60*t) - Ps
1407*1.00*9.0003 / (485.50 + 0.60*9.0003) - 0.0000
25.8001 kg/cm2

Maximum allowable pressure, (at 21.11C) UG-27(c)(1)

P

=
=
=

S*E*t/(R + 0.60*t)
1407*1.00*12.0000 / (482.50 + 0.60*12.0000)
34.4834 kg/cm2

External Pressure, (Corroded & at 70.00C) UG-28(c)

L/Do = 1288.7981/989.0000 = 1.3031
Do/t = 989.0000/3.544509 = 279.0232

11/28

From table G:

A = 0.000219

From table CS-2 Metric: B = 220.6944 kg/cm

Pa = 4*B/(3*(Do/t))
= 4*220.6944/(3*(989.0000/3.544509))
= 1.0546 kg/cm
Design thickness for external pressure Pa = 1.0546 kg/cm2
= t + Corrosion = 3.544509 + 3.00 = 6.54 mm
Maximum Allowable External Pressure, (Corroded & at 70.00C) UG-28(c)
L/Do = 1288.7981/989.00 = 1.3031
Do/t = 989.00/9.0003 = 109.8857
From table G:

A = 0.000897

From table CS-2 Metric: B = 829.1452 kg/cm

Pa = 4*B/(3*(Do/t))
= 4*829.1452/(3*(989.00/9.0003))
= 10.0607 kg/cm
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 12.00 / 488.5000) * (1 - 488.5000 / )
= 1.2282 %

12/28

Transition #1
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Material specification:
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 12 mm

Transition
SA-516 70 (II-D Metric p. 18, ln. 22)

Internal design pressure: P = 23.1000 kg/cm2 @ 70.00C

External design pressure: Pe = 1.0546 kg/cm2 @ 70.00C
Static liquid head:
Pth =0.0990 kg/cm2 (SG=1.0000, Hs=990.50 mm, Horizontal test head at small end)
Pth =0.1015 kg/cm2 (SG=1.0000, Hs=1016.00 mm, Horizontal test head at large end)
Corrosion allowance:

Inner C = 3.00 mm

Outer C = 0.00 mm

Design MDMT = -28.89C

Rated MDMT = -29.00C

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography:

Full UW-11(a) Type 1

Full UW-11(a) Type 1
Full UW-11(a) Type 1

Category A joints Circ. joint top/left Circ. joint right/bottom -

Estimated weight: New = 148.2 kg

Capacity:
New = 385.4 liters
Axial length = 500.00 mm
Large End ID = 1016.0000 mm
Small End ID = 965.0000 mm
Cone tc = 12.00 mm

corr = 111.5 kg
corr = 390.0 liters

Design thickness, (at 70.00C) UG-32(g) (Large End)

t

P*D / (2*Cos()*(S*E - 0.60*P)) + C

23.1000*1022.0073 / (2*Cos(2.920)*(1407*1.00 - 0.60*23.1000))
=
+ 2.9997
=
11.48 mm
Small End design thickness (t = 11.06 mm) does not govern.
MAWP, (Corroded at 70.00C) UG-32(g) (Large End)
P

2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps

2*1407*1.00*9.0003*Cos(2.920) / (1022.0073 + 1.20*9.0003*Cos(2.920)) 0.0000

24.49 kg/cm2

Small End MAWP (25.7667 kg/cm) does not govern.

MAP, (New at 21.11C) UG-32(g) (Large End)
P

2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps

13/28

2*1407*1.00*12.0000*Cos(2.920) / (1016.0000 + 1.20*12.0000*Cos(2.920)) 0.0000

=

32.73 kg/cm2

Small End MAP (34.4393 kg/cm) does not govern.

External Pressure, (Corroded & at 70.00C) UG-33(f)
DL = 1040.03 mm
Le

= (L/2)*(1+Ds/DL)
= (500.0000/2)*(1+989.0312/1040.0311)
= 487.74 mm

te = t * Cos()
= 2.434713
Le/DL = 487.7408/1040.0311 = 0.4690
DL/te = 1040.0311/2.434713 = 427.1678
From table G:
A = 0.000334
From table CS-2 Metric: B = 337.8688 kg/cm
Pa = 4*B/(3*(DL/te))
= 4*337.8688/(3*(1040.0311/2.434713))
= 1.0546 kg/cm
Design thickness for external pressure Pa = 1.0546 kg/cm2
= te/Cos() + Corrosion = 2.434713/Cos() + 3.00 = 5.44 mm
Maximum Allowable External Pressure, (Corroded & at 70.00C) UG-33(f)
te = t*Cos() = 8.99 mm
Le/DL = 487.7408/1040.0311 = 0.4690
DL/te = 1040.0311/8.9886 = 115.7059
From table G:

A = 0.002488

From table CS-2 Metric: B = 1098.7589 kg/cm

Pa = 4*B/(3*(DL/te))
= 4*1098.7589/(3*(1040.0311/8.9886))
= 12.6615 kg/cm
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 12.0156 / 488.5078) * (1 - 488.5078 / )
= 1.2298 %

14/28

Cone juncture large end calculations, P =24.49 kg/cm2

Appendix 1-5(d)
Loading

Area check

U-2(g)

required
( < )

analysis
required

f1
(kgf /cm)

(kgf /cm)

QL

ArL

(cm2)

AeL

(cm2)

Ring
area (cm2)

Status

Weight
Corroded

No

No

-2.89

622.94 0

0.01 none

OK

Weight
New

No

No

-3.23

618.92 0

4.78 none

OK

15/28

Cone large end calculations per Appendix 1-5(d), weight + pressure, corroded
f1 = -Wl/(*2*Rm) + 12*Ml/(*Rm2)
= -2,064.32/(*2*20.2953) + 12*0/(*20.29532)
= -16.18835 lb/in (-2.890909 kg/cm)
P*RL/2 = 3,504.488 lb/in (625.8301 kg/cm)
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 348.3916/(20,015.21*1) = 0.017406
From table 1-5.1 = 30
As >= no additional reinforcement is required.

Cone large end calculations per Appendix 1-5(d), weight + pressure, new
f1 = -Wl/(*2*Rm) + 12*Ml/(*Rm2)
= -2,302.8/(*2*20.2362) + 12*0/(*20.23622)
= -18.11122 lb/in (-3.234294 kg/cm)
P*RL/2 = 3,483.916 lb/in (622.1563 kg/cm)
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 348.3916/(20,015.21*1) = 0.017406
From table 1-5.1 = 30
As >= no additional reinforcement is required.
Cone juncture small end calculations P = 24.49 kg/cm2
Appendix 1-5(e)
Loading

Area check

U-2(g)

required
( < )

analysis
required

f2
(kgf /cm)

Qs
(kgf /cm)

Ars
(cm2)

Aes
(cm2)

Ring
area (cm2)

Status

Weight
Corroded

No

No

-2.68

591.92 0

0.47 none

OK

Weight
New

No

No

-2.92

588.01 0

4.17 none

OK

16/28

Cone small end calculations per Appendix 1-5(e), weight + pressure, corroded
f2 = -Ws/(*2*Rm) + 12*Ms/(*Rm2)
= -1,818.51/(*2*19.2913) + 12*0/(*19.29132)
= -15.00287 lb/in (-2.679206 kg/cm)
P*Rs/2 = 3,329.607 lb/in (594.5999 kg/cm)
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 348.3916/(20,015.21*1) = 0.017406
From table 1-5.2 = 11.59
As >= no additional reinforcement is required.
Cone small end calculations per Appendix 1-5(e), weight + pressure, new
f2 = -Ws/(*2*Rm) + 12*Ms/(*Rm2)
= -1,976.05/(*2*19.2323) + 12*0/(*19.23232)
= -16.35258 lb/in (-2.920236 kg/cm)
P*Rs/2 = 3,309.034 lb/in (590.926 kg/cm)
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 348.3916/(20,015.21*1) = 0.017406
From table 1-5.2 = 11.59
As >= no additional reinforcement is required.
Cone large end calculations for external pressure of 1.05 kg/cm2
Appendix 1-8(b)
Area
Loading

check
req'd
<

Weight
Corroded

Yes

U-2(g)
analysis
req'd

f1
(kgf /cm)

(kgf /cm)

(cm2)

No

2.89

30.31

0.05 9.58 none

QL

ArL

AeL

(cm2)

Ring
area (cm2)

Area
status

OK

I's
(cm4)

I'
(cm4)

28.0244 0.7201

I
status

Not
OK

17/28

Cone large end calculations per Appendix 1-8(b), weight + external pressure
f1 = Wl/(*2*Rm) + 12*Ml/(*Rm2)
= 2,064.32/(*2*20.2953) + 12*0/(*20.29532)
= 16.18835 lb/in (2.890909 kg/cm)
P*RL/2 = 153.5433 lb/in (27.4197 kg/cm)
f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.
P/(Ss*E1) = 15/(20,015.21*1) = 0.000749
From table 1-8.1 = 1.87
As < reinforcement is required.
QL = P*RL/2 + f1
= 153.5433 + 16.1884
= 169.7317 lb/in (30.31061 kg/cm)
ArL = (k*QL*RL*tan()/(Ss*E1))*[1 - 0.25*((P*RL-QL)/QL)*(/)]
= (1*169.7317*20.4724*tan(2.9196)/(20,015.209*1))*[1 - 0.25*((15*20.4724-169.7317)/169.7317)*(1.87/2.9196)]
= 0.0077 in2 (0.04972084 cm2)
AeL = 0.55*(DL*ts)0.5*(ts + tc/cos())
= 0.55*(40.9449*0.3543)0.5*(0.3543 + 0.3543/cos(2.9196))
= 1.4856 in2 (9.584602 cm2)
AeL >= ArL therefore the large end juncture is adequately reinforced.
M = -RL*tan()/2 + LL/2 + (RL2 - Rs2)/(3*RL*tan())
= -20.4724*tan(2.9196)/2 + 246.8505/2 + (20.47242 - 19.46852)/(3*20.4724*tan(2.9196))
= 135.7048
Lc = (L2 + (RL - Rs)2)0.5
= (19.6852 + (20.4724 - 19.4685)2)0.5
= 19.71062
ATL = LL*ts/2 + Lc * tc/2 + As
= 246.8505*0.3543/2 + 19.7106 * 0.3543/2 + 0
= 47.22676
FL = P*M + f1*tan()
= 15*135.7048 + 16.1884*tan(2.9196)
= 2,036.397
B = 0.75*FL*DL/ATL
= 0.75*2,036.3972*40.9449/47.2268
= 1,324.144
From Table CS-2 Metric: A = 0.000093 (shell, 70C)
I's = A*DL2*ATL/10.9
= 9.269183E-05*40.94492*47.2268/10.9
= 0.67329 in4 (28.0244 cm4)

18/28

The calculated I' for the combined shell-cone cross section is 0.0173 in4 (0.7201 cm4)
** The large end is not adequately stiffened per Appendix 1-8(b). **
Cone small end calculations for external pressure of 1.05 kg/cm2
Appendix 1-8(c)
U-2(g)
Loading

analysis
req'd

f2
(kgf /cm)

(kgf /cm)

(cm2)

Weight
Corroded

No

2.68

28.75

0.05 6.99

Qs

Ars

Aes

(cm2)

Ring
area (cm2)

Area
status

none

OK

I's
(cm4)

I'
(cm4)

5.7998 0.6993

I
status

Not
OK

19/28

Cone small end calculations per Appendix 1-8(c), weight + external pressure
f2 = Ws/(*2*Rm) + 12*Ms/(*Rm2)
= 1,818.51/(*2*19.2913) + 12*0/(*19.29132)
= 15.00287 lb/in (2.679206 kg/cm)
P*Rs/2 = 146.0138 lb/in (26.07508 kg/cm)
f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.
Qs = P*Rs/2 + f2
= 146.0138 + 15.0029
= 161.0166 lb/in (28.75429 kg/cm)
Ars = (k*Qs*Rs*tan()/(Ss*E1))
= (1*161.0166*19.4685*tan(2.9196)/(20,015.209*1))
= 0.007987545 in2 (0.05153244 cm2)
Aes = 0.55*(Ds*ts)0.5*((ts - t) + (tc - tr)/cos())
= 0.55*(38.937*0.3543)0.5*((0.3543 - 0.1395476) + (0.3543 - 0.0389885)/cos(2.9196))
= 1.083891 in2 (6.992831 cm2)
Aes >= Ars therefore the small end juncture is adequately reinforced.
N = Rs*tan()/2 + Ls/2 + (RL2 - Rs2)/(6*Rs*tan())
= 19.4685*tan(2.9196)/2 + 50.7401/2 + (20.47242 - 19.46852)/(6*19.4685*tan(2.9196))
= 32.59735
Lc = (L2 + (RL - Rs)2)0.5
= (19.6852 + (20.4724 - 19.4685)2)0.5
= 19.71062
Ats = Ls*ts/2 + Lc * tc/2 + As
= 50.7401*0.3543/2 + 19.7106 * 0.3543/2 + 0
= 12.48179
Fs = P*N + f2*tan()
= 15*32.5974 + 15.0029*tan(2.9196)
= 489.7254
B = 0.75*Fs*Ds/Ats
= 0.75*489.7254*38.937/12.4818
= 1,145.776
From Table CS-2 Metric: A = 0.00008 (shell, 70C)
I's = A*Ds2*Ats/10.9
= 8.026024E-05*38.9372*12.4818/10.9
= 0.13934 in4 (5.7998 cm4)
The calculated I' for the combined shell-cone cross section is 0.0168 in4 (0.6993 cm4)

20/28

** The small end is not adequately stiffened per Appendix 1-8(c). **

MAP Cone juncture large end calculations, P =32.73 kg/cm2
Appendix 1-5(d)
Loading

Pressure

Area check

U-2(g)

required
( < )

analysis
required

f1
(kgf /cm)

(kgf /cm)

No

831.46 0

No

QL

ArL

(cm2)

AeL

(cm2)

Ring
area (cm2)

0.01 none

Status

OK

21/28

Cone large end calculations per Appendix 1-5(d), pressure, new

f1 = -Wl/(*2*Rm) + 12*Ml/(*Rm2)
= -0/(*2*20.2362) + 12*0/(*20.23622)
= 0 lb/in (0 kg/cm)
P*RL/2 = 4,655.961 lb/in (831.4597 kg/cm)
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 465.5961/(20,015.21*1) = 0.023262
From table 1-5.1 = 30
As >= no additional reinforcement is required.
MAP Cone juncture small end calculations P = 32.73 kg/cm2
Appendix 1-5(e)
Loading

Pressure

Area check

U-2(g)

required
( < )

analysis
required

f2
(kgf /cm)

Qs
(kgf /cm)

No

789.72 0

No

Ars
(cm2)

Aes
(cm2)

Ring
area (cm2)

0.72 none

Status

OK

Cone small end calculations per Appendix 1-5(e), pressure, new

f2 = -Ws/(*2*Rm) + 12*Ms/(*Rm2)
= -0/(*2*19.2323) + 12*0/(*19.23232)
= 0 lb/in (0 kg/cm)
P*Rs/2 = 4,422.247 lb/in (789.723 kg/cm)
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 465.5961/(20,015.21*1) = 0.023262
From table 1-5.2 = 13.32
As >= no additional reinforcement is required.

22/28

Cylinder #2
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Material specification:
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 12 mm

Cylinder
SA-516 70 (II-D Metric p. 18, ln. 22)

Internal design pressure: P = 23.1 kg/cm2 @ 70C

External design pressure: Pe = 1.05461 kg/cm2 @ 70C
Static liquid head:
Pth =0.1015 kg/cm2 (SG=1.0000, Hs=1016.00 mm, Horizontal test head)
Corrosion allowance:

Inner C = 3.00 mm

Design MDMT = -28.89C

Rated MDMT = -29.00C

Radiography:

Outer C = 0.00 mm

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Full UW-11(a) Type 1

Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 1821.3922 kg

Capacity:
New = 4864.3921 liters
ID = 1016.00 mm
Length Lc = 6000.00 mm
t = 12.00 mm

corr = 1370.0725 kg
corr = 4922.0098 liters

Design thickness, (at 70.00C) UG-27(c)(1)

t

=
=
=

P*R/(S*E - 0.60*P) + Corrosion

23.10*511.00/(1407*1.00 - 0.60*23.10) + 3.00
11.4732 mm

Maximum allowable working pressure, (at 70.00C) UG-27(c)(1)

P

=
=
=

S*E*t/(R + 0.60*t) - Ps
1407*1.00*9.0003 / (511.00 + 0.60*9.0003) - 0.0000
24.5261 kg/cm2

Maximum allowable pressure, (at 21.11C) UG-27(c)(1)

P

=
=
=

S*E*t/(R + 0.60*t)
1407*1.00*12.0000 / (508.00 + 0.60*12.0000)
32.7766 kg/cm2

External Pressure, (Corroded & at 70.00C) UG-28(c)

L/Do = 6270.0020/1040.0000 = 6.0288
Do/t = 1040.0000/7.174323 = 144.9614
From table G:

A = 0.000114

23/28

From table CS-2 Metric: B = 114.6580 kg/cm

Pa = 4*B/(3*(Do/t))
= 4*114.6580/(3*(1040.0000/7.174323))
= 1.0546 kg/cm
Design thickness for external pressure Pa = 1.0546 kg/cm2
= t + Corrosion = 7.174323 + 3.00 = 10.17 mm
Maximum Allowable External Pressure, (Corroded & at 70.00C) UG-28(c)
L/Do = 6270.0020/1040.00 = 6.0288
Do/t = 1040.00/9.0003 = 115.5522
From table G:

A = 0.000161

From table CS-2 Metric: B = 161.6773 kg/cm

Pa = 4*B/(3*(Do/t))
= 4*161.6773/(3*(1040.00/9.0003))
= 1.8656 kg/cm
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 12.00 / 514.0000) * (1 - 514.0000 / )
= 1.1673 %

24/28

Welded Cover #1
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Material specification:
Head is impact test exempt per UG-20(f)
UCS-66 governing thickness = 14.25 mm.

Welded Cover
SA-516 70 (II-D Metric p. 18, ln. 22)

Internal design pressure: P = 23.1000 kg/cm2 @ 70.00C

External design pressure: Pe = 1.0546 kg/cm2 @ 70.00C
Static liquid head:
Pth =0.1015 kg/cm2 (SG=1.0000, Hs=1016.00 mm, Horizontal test head)
Corrosion allowance:

Inner C = 3.00 mm

Outer C = 0.00 mm

Design MDMT = -28.89C

Rated MDMT = -29.00C

No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography:

Seamless No RT

Category A joints -

Estimated weight:
New = 362.0 kg
Head outside diameter = 1064.00 mm
Cover thickness = 57.00 mm

corr = 342.9 kg

Factor C from Fig. UG-34, sketch (b-1)

Factor C = 0.17
Design thickness, (at 70 C) UG-34 (c)(2)
t = d*Sqr(C*P/(S*E)) + Corrosion
= 40.2362*Sqr(0.17*328.5592/(20,015.21*1)) + 0.1181
= 2.2436 in (56.99 mm)
Maximum allowable working pressure, (at 70 C )
P = (S*E/C)*(t/d)2 - Ps
= (20,015.21*1/0.17)*(2.126/40.2362)2 - 0
= 328.701 psi (23.11 kg/cm2)
Maximum allowable pressure, (At 21.11 C )
P = (S*E/C)*(t/d)2
= (20,015.21*1/0.17)*(2.2441/40)2
= 370.573 psi (26.05 kg/cm2)
Design thickness for external pressure, (at 70 C) UG-34(c)(2)
t = d*Sqr(C*Pe/(S*E)) + Corrosion
= 40.2362*Sqr(0.17*15/(20,015.21*1)) + 0.1181
= 0.5723 in (14.54 mm)

25/28

Maximum allowable external pressure, (At 70 C )

P = (S*E/C)*(t/d)2
= (20,015.21*1/0.17)*(2.126/40.2362)2
= 328.701 psi (23.11 kg/cm2)

26/28

Flange #1
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(3): Coincident ratio = 0.2220956)
(Flange rated MDMT = -105 C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 C)
Liquid static head on flange:
ASME B16.47 flange rating MAWP:
ASME B16.47 flange rating MAP:
ASME B16.47 flange hydro test:

36 inch Class 600 WN A105

SA-193 B7 Bolt <= 64
-48C

0 kg/cm2
98.75 kg/cm2 @ 70C
104.05 kg/cm2 @ 21.11C
156.43 kg/cm2 @ 21.11C

27/28

Flange #3
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(3): Coincident ratio = 0.2220956)
(Flange rated MDMT = -105 C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 C)
Liquid static head on flange:
ASME B16.47 flange rating MAWP:
ASME B16.47 flange rating MAP:
ASME B16.47 flange hydro test:

40 inch Class 600 WN A105

SA-193 B7 Bolt <= 64
-48C

0 kg/cm2
98.75 kg/cm2 @ 70C
104.05 kg/cm2 @ 21.11C
156.43 kg/cm2 @ 21.11C

28/28