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registration, or certification. The medical evaluation must be provided before the initial fittesting and before the respirator is used for the first time. A medical evaluation consists of the administration of a medical questionnaire or an initial medical examination that obtains the information contained on the questionnaire. The medical questionnaire and examinations must be administered in a confidential manner, and in a way that you understand the questionnaire content. The employer must provide an opportunity for you to discuss the questionnaire and examination results with the PLHCP, and medical follow-up if indicated by the PLHCP. See Appendix X - OSHA Respirator Medical Evaluation Questionnaire (Appendix D). See Appendix VI - Recommended Medical Screening Protocol for Silica Exposed Workers. Page 3
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around the head of the respirator user. If the respirator user can detect the presence of the test agent through subjective means, such as odor, taste, or irritation, the respirator fit is inadequate. In a quantitative fit test, the adequacy of respirator fit is assessed by measuring the amount of leakage into the respirator, by either generating a test aerosol as a test atmosphere, or using a controlled negative pressure to measure the amount of respirator leakage. Appropriate instrumentation is required to quantify respirator fit in QNFT. Qualitative and quantitative fit testing must be conducted according to specific protocols and at specific intervals or on the occurrence of defined triggering events. See Appendix IX - Qualitative and Quantitative Fit Testing Procedures. See Appendix VIII - MIOSHA Respiratory Protection Standard, Part 451. User Seal Check Each time you put on a respirator with a negative or positive pressure tight-fitting facepiece, you must do a "User Seal" check before beginning work. The User Seal check is a quick and easy means of determining if your respirator is seated properly. This will minimize contaminant leakage into your respirator. See Appendix IX - User Seal Check Procedures. See Appendix VIII - MIOSHA Respiratory Protection Standard, Part 451. Page 4
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Cleaned and disinfected as often as necessary to maintain a sanitary condition and before being stored. Respirators issued to more than one employee must be cleaned and disinfected before being worn by different individuals. Visually inspected before each use and during cleaning for any damage. Visual inspection detects factors that would interfere with proper performance. Look at: tightness of connections, conditions of various components (e.g., facepiece, headstraps, valves, connecting tube, etc.), shape distortion, and missing or loose components. Examine any elastomer parts for pliability and signs of deterioration. Stored away from light, heat, cold, moisture, dusts, chemicals and in a normal, upright position when not in use. To reduce dust contamination following cleaning, it is recommended that you store your respirator in an air tight plastic bag. See Appendix VIII - MIOSHA Respiratory Protection Standard, Part 451. MIOSHA STATEMENT RELATING TO AIR LINE COUPLINGS: Part 451 (i)(8) The employer shall ensure that breathing air couplings are incompatible with outlets for nonrespirable worksite air or other gas systems. No asphyxiating substance shall be introduced into breathing air lines. OSHA STATEMENT RELATING TO PRESSURE VESSELS: 1910.106(b) Pressure Vessels shall be built in accordance with the code for unfired Pressure Vessels, Section VIII of the ASME Boiler and Pressure Vessel code, 1968. All Direct Pressure Blast Machines must be built to this code. You are not allowed to alter, weld or cut on the Blast Machine Tank. Page 5
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OSHA STATEMENT RELATING TO REMOTE CONTROL DEADMAN CONTROL SYSTEMS: 1910.244(b) The blast cleaning nozzle shall be equipped with an operating valve which must be held open manually. OSHA STATEMENT RELATING TO THE USE OF RESPIRATORY PROTECTIVE EQUIPMENT and OPERATOR PROTECTION: 1910.94(5)(i) Only respiratory protective equipment approved by NIOSH and the Bureau of Mines, US Department of Interior (see 20 CFR Part II) shall be used for protection of personnel against dust produced during Abrasive Blasting Operations. WHAT IS GRADE "D" BREATHING AIR? As stated by OSHA, all operators' breathing apparatus must be supplied with clean, breathable, Grade "D" quality or better air as defined by the Compressed Gas Association Commodity Specification for air G-7.1 - 1989. The following requirements define Grade "D" breathing air per the 1989 specification: OXYGEN 19.5% to 23.5% HYDROCARBONS 5 mg/m
3
maximum CARBON MONOXIDE 10 ppm maximum CARBON DIOXIDE 1,000 ppm maximum ODOR
No detectable odor NO TOXIC CONTAMINANTS at levels that make air unsafe to breathe Page 6
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(CO) levels in the breathing air do not exceed 10 ppm.* For oil-lubricated compressors, a high temperature or carbon monoxide alarm, or both, must be used to monitor carbon monoxide levels. If only high-temperature alarms are used, the air supply shall be monitored at intervals sufficient** to prevent carbon monoxide in the breathing air from exceeding 10 ppm. * Not required to have CO alarm, but must ensure that the breathing air has less than 10 ppm CO by appropriate compressor placement, frequent or continuous air monitoring, CO filters or high-temperature alarm. ** Intervals sufficient may be interpreted as having a program in place to monitor for CO, monitoring before, during and following each work shift, documenting the results of air monitoring, and being able to show documentation of air monitoring. Page 7
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abrasive-blasting operations.* Currently, there are four kinds of Type CE abrasive-blast respirators certified by NIOSH. These four kinds of respirators and the NIOSH recommended assigned protection factors (APF) are: 1. a continuous-flow respirator with a loose-fitting hood and an APF of 25; 2. a continuous-flow respirator with a tight-fitting facepiece and an APF of 50; 3. a positive-pressure respirator with a tight-fitting half-mask facepiece and an APF of 1000; 4. a pressure-demand or positive-pressure respirator containing a tight-fitting full facepiece and an APF of 2000. *Note: Air purifying and powered-air purifying respirators are not recommended for abrasive blasting operations, but may be suitable for auxiliary work such as outside clean-up operations. Note: OSHA APFs for abrasive blasting operations may differ somewhat from NIOSH recommended APFs. NIOSH RECOMMENDATIONS NIOSH recommends the following for all abrasive-blasting operations: 1. Silica sand should NOT be used as an abrasive medium. Page 8
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are not overexposed (i.e., measured contaminant concentration is less than the exposure limit multiplied by the respirator APF). 4. Anytime environmental conditions, airborne contaminants, or their concentrations are highly variable or poorly defined, high level respiratory protection should be used, even if silica is not the abrasive agent. 5. If silica sand is used, despite its much greater hazard relative to other abrasive agents, only the highest level protection respirators (i.e., respirators certified by NIOSH as pressure-demand or positive pressure and with NIOSH recommended APFs of 1000 or 2000) should be used. 6. Respirators will only provide a satisfactory level of protection when they are selected, fitted, used, and maintained according to the manufacturer's written instructions, NIOSH approval limitations and guidelines, and MIOSHA regulatory requirements. FOR MORE INFORMATION If you require additional information, or have further questions, please direct your request to: Certification and Quality Assurance Branch Division of Safety Research 1095 Willowdale Road Morgantown, WV 26505 Telephone: (304) 285-5894, or call 1-800-35-NIOSH (1-800-356-4674) Page 9
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in their workplace. This process is called a hazard assessment. Employers must complete a Certification of Hazard Assessment form to document the assessment of the workplace hazards. If the employer cannot eliminate or substantially reduce the hazards identified in the hazard assessment by feasible engineering controls, then the use of personal protective equipment (PPE) is required. When PPE must be used to reduce the exposure of employees to hazards, employers must: Select the types of PPE that will protect the affected employee from the hazards identified in the hazard assessment. Communicate the PPE selection decisions to the affected employee. Properly fit, and have each affected employee use the appropriate PPE. Provide training to affected employees using the PPE. Keep training documentation that each affected employee has received and understood the training received. Ensure that defective or damaged personal protective equipment is not used. Provide continuing evaluation of the program to determine its effectiveness in preventing employee injury or illness. See Appendix XII - MIOSHA Rule 325.60001-325.60013: Personal Protective Equipment MIOSHA Safety Standard Part 33: Personal Protective Equipment. OSHA STATEMENT RELATING TO ABRASIVE BLAST OPERATOR PROTECTION: 1910.94(a)(5)(v) Operators shall be equipped with heavy canvas or leather gloves and aprons or equivalent protection to protect them from the impact of abrasives. Safety shoes shall be worn to protect against foot injury where heavy pieces of work are handled. 1910.94(a)(5)(v)(b) Equipment for protection of the eyes and face shall be supplied to the operator when the respirator design does not provide such protection and to any other
soldering. Optical Radiation. Welding goggles/shields w/shades as outlined in MIOSHA Part 33 (PPE). HEAT: Furnace Operations. High temperature, hot sparks, molten metal. Faceshields (reflective), sleeves, gloves, coat. CHEMICALS: Acid and chemical handling, degreasing, dipping, plating. Splash, irritating mists, direct contact. Gloves, chemical goggles, faceshields, aprons, special shoes/boots. FALLING OBJECTS: Working in areas where potential for falling objects exists or bumping hazards. Steel receiving, heavy parts transfer, overhead conveyors for parts movement, or low ceilings or mechanisms. Hard hat, bump caps, safety shoes. SHARP OBJECTS: Handling sharp edged parts, clearing turnings, objects which may pierce a foot or hand. Deburring, removing turnings, assembling sharp parts. Special cut resistant gloves, penetration resistant shoes. ELECTRICAL: Direct or
indirect contact with electricity. Electricity. Non-conductive safety shoes, hard hats, safety glasses, and gloves designed to reduce electrical shock and protect from sparks. Page 12
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(2,000 x REL) facepiece and operated in a pressure-demand or other positive-pressure mode (for example, a Type CE abrasive-blasting respirator operated in a positive-pressure mode) -----------------------------------------------------------------------------------------Planned or emergency Any self-contained breathing apparatus equipped with a full entry into environments facepiece and operated in a pressure-demand or other containing unknown positive-pressure mode, or concentrations or concentrations >100 mg/m3 Any supplied-air respirator equipped with a full facepiece (2,000 x REL) and operated in a pressure-demand or other positive-pressure
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Prevent Silicosis Training 51 mode in combination with an auxiliary self-contained breathing apparatus operated in a pressure-demand or other positivepressure mode -----------------------------------------------------------------------------------------Firefighting Any self-contained breathing apparatus equipped with a full facepiece and operated in a pressure-demand or other positive-pressure mode -----------------------------------------------------------------------------------------Escape only Any air-purifying, full-facepiece respirator with a highefficiency particulate filter, or Any appropriate escape-type, self-contained breathing apparatus _____________________________________________________________________________________ _____ *<= is less than or equal to;> is greater than. The new NIOSH respirator certification regulation (42 CFR 84) became effective July 10, 1995, and replaces the old regulation (30 CFR 11). High-efficiency is the appropriate filter for respirable crystalline silica under 30 CFR 11; N100, R100, and P100 are the appropriate filters for respirable crystalline silica under 42 CFR 84. Assigned protection factor (APF) times the NIOSH REL. The APF is the level of protection provided by each type of respirator. Type CE abrasive-blasting respirators are the only respirators suitable for use in abrasive-blasting operations. Instruction about the purpose and set-up of regulated areas marking the boundaries of work areas containing crystalline silica