This catalog covers:

.',

'90-'92

EX2S0-H 1'IH2lH3

GRID NO.

A-4

Tbis grid covers:

"

Mbdel.1.0:: '._. '90·.--'91 EX2S0-H1/H2 (ZZ-R250J~t<f~ ·

EX2S0-H1
Left Side View

EX250~H2
Left Side View

ThIS catalog

covers:

GRID NO.

'90-'92 EX2S0-H1 JH2/H3

Engine

"""1
~
~11---®

8-3

This grid covers:

Cylinder
ReI. No. 11004 11008 11009 16065 49002 49002A

Head
Description Spec Code Ouanlily-EX250 '90:'911"921
IHlIH2 ~H3~i 1 1 1 1

Part No.

II

noos
I

11004-1207 11008-1.201 11009-1573 16065-1156 49002-1070 49002-1071 92001-1481 92001-1872 92002-1755 92002-1756 92002-1832 92004-066 92037-1326 92043-1262
\}2043-1263 92043-1264 92Q55-1339

GASKET-HEAD . HEAD-COMP-CYLINDER GASKET,CAMSHAFT BRACKET HO L DER-CAR 8 URETOR GUIDE·VALVE,INTAKE GUIDE-VALVE.EXHAUST BOlT.8X115 BOLT,6X<:S BOlT.6X30 BOLT.6X':O BOLT.8X1A6 STUD.6X27 CLAMP PIN .4.2XSX 12 P'lN .6.2X8X i':
PIN.B.2X10X 14

2 22 22 2 AR AR AF\ AR AR AR
- .4 7

92001 92002

92002A 920028 92002C 92Q04 92037 92043A 920438 92Q55 92066 130 411

1 4 1

.;
1 7

7
6
d 4

6
4 4

6
4 <I 5

92043

5 5
2

5 5 2
1

5
2

92066-1253 130J0625 41180800

RING-O,5.5X1.S PLUG BOl T-FLANGEO,6X2S WASHER-PLAIN.8MM

3
1

1 3
1

1lOa':

910438-j

AUG. 1,1991

='

This catalog

covers:

'90 - '92 EX2S0-H1/H2/H3

Engine
01112

GRID NO.

8-4

~====================~====~
Cylinder Head Cover
,OU3ntlty-EX2S0

This grid

covers:

Ref. No.

Part No.

Description

Spec Code

"90:'91

:'921

'H1 iHZ 'H3i

lA024 92022
92150

11009 11D09A 92055

11009-157" 11009-1575 1402d-1523 92022-1637 92055-1225 92150-1447

GASKET,CYLINDER HEAD COVER GASKET COVER.CYLINDER HEAD WASHER,HEAD COVER BOl'T RING-O,HEAD COVER SOL T BOl T,HEAD COVER

1 2 4
4

" "

1" 4 4 4

.,L'!

'J
fi.:,:

.~.

l'

AUG. 1,199;

This catalog covers:

GRID NO.

This grid covers:

'90 ~ '92 EX2S0-H1/H2/H3 Engine

51' 20

8-5

Cylinder/Piston
Ref. No. 11005
11007

Part No,

Description

Spec

Code

Quantity-EX250 '901'911'921 H1IH2 'H31

1 1

11005-1623 11007-1111

11009 13001 13002 13008 13025 13029 92022 92033 92043

11009-1572 13001-1325 13002·1062 13006-1072 13025-1074 13029-1201 92022-3·04 92033-1161 92043-1;264 92055-1338. 130C0610

CYLlN OER-ENGI NE LIN EA·CYLINDER GASKET.CYLINDER BASE PISTON,ENGINE,STD PIN-PISTON RING-SET-PISTON ,STO RING-SET-PISTON L.OfS 0.50 PISTON·ENGINE l:O/S 0.50 WASHER,6.2Xl1Xl RING-$NAP,PlSTON PIN PIN,8.2Xl"OX14 AING-O,68.2x2.4 BOL T-FLANGED.SX.l0,BLACK

2
'j

2
1

2 2

2 2

1 2 1 2 2

2 22 AR AR AR AR AR AR

,
1

4 2
4

4 2
4

92055
130

-!

920(3--a

AUG. 1,1991

,--,',

------------------------------------~~~~-.:u:.::....;-.:::

..

.. ' .

. ..z;..:......i-...

,...... -.

_~

. ..-. t~~ ....

,

This'

~Ild

COli':',

This catalog covers:

_'9_O '_92 E_X_2_S_O-_H_1_'_H_2_fH_3 __ E_ng_·_m_e __

,,038

-\ ... 8.,.6

GRID, NO.

! ~~ir
Ref.
No.

- -.This grid cov~ljs:

Aif Fiii.er '!:...,: '-~

Filter
Part No. "009·1599 "009·1613 11011·,218 11011-1219 11012-1504
11013·,,41 11038-1063

-~--"-_.-------.-._--

_.

--

.-

~ 'I"

___

louanllly.EFR
Spec Code

o escrj ptLon...-..--

[9OI9}1R
IH1IH2,H3!

·-·h~
.'

:l.
\

11009 l1009A ,,01 i 110"l1A 11012

~ ..G·,;;,SKEJ.AIR -FiL-TER • ,;GA.SKELAIR-f.1LTER CAP ~~'CASE.AIR FllTER-,LH - CASE-AIR FILTER,RH .. ,CAP,INTAKE ,.... ,'

l10i3 HOS8 13001

,

13(j;!;A

14073 92001 92009 92037 920:i7A 92059 9206!:l 92061 7G2

92072

1309,.,421 13091-1422 , 407::1-1307 92001.1773 92009·,339 92037-1712 92037-1972 92059.1676 92066--1211 92072,,'96 92081.1422 702AOnoo

:_-:ELEJENT.A1R FILTER _~.CASE.ASSY-AIR FILTER ~~lioLDEA,A!A Fll:.TER.FR 'HOLDER ,AlA FILTER.RR DUCT.AIR FILTER BOLT,6X20 SCREW. T APPI NG ;5X25 CLAMP CLAMP.TUBE T U8 E, BREAHER PLUG.DRAIN BAND.AIR FILTER SPRING. AIR FILTER DUCT TUBE-RUBBER

1
1

1 1
1

1 2

222 10 10 10
1
1

1 1 ,1"

r,

2 1

f-

.~'-.. (~-

'.-

...
.... I

"':n:~ --

.~-

. -_;:, .~ . .~ -

:.:~

.~:::-'.'- ...,.

,-

.. -.::.-.-

..:...~~-,~

' __ ~.J

~.

-:

~."

.... -:
AUG. 1.1991

This catalog covers:

GRID NO.

;90 ~ '92 EX250-H1/H2/H3

Engine
s 11'

520:5

___'0

<O@

;8059

~:------:=~.================:::::::::::====::;=========='J
No.

B-7

This grid covers:

Muffler

ReL

Part No.

Description

Spec Code

:'901'91 i'921
'HlIH2IH3'

3Uan\lIY.EX2S0

; ,

92143

epa

92143

.' I . I

11009A

11009 11009A 18001 18001A 18049 18069 92015 92015A 92037 921<13 130
411

11009-1865 11009-1666 18001.1769 18001-1.790 18049-1431 16069-1075 92015-1365 92015-.1387 92037·1792 92143-1006 130Gl016 41181000

GASKET.MUFFLER GAS,KET.EXHAUST
MUFFtER.LH

CONNECTING PIPE HOLDER

2 "2
1

2 2
1

2 2

MUFFLE.R,RH PIP E·EX HAUST HOLDER-EXHAUST PIPE NUT.6MM NUT.FLANGED.IOMM CLAMP .3·9.SMM COLLAR,EXHAUST PIPE BOL T-FlANGED,IOXI6 WASHER·PLAiN,10MM

1
1

2
<I

2
2
2

22 ~. 4 22 22

2 2

411
~~.

9201SA

AUG.l,l991

;.,,"::"_

This catalog

covers:

GRID NO.

'90 -- '92 EX250-H1/H2/H3

Engine

8--8

This grid covers:

Valve
ReI.
No. Part No. Descri ption

--------------------------------------------------------------------------------------~--l<'O~----~==:-~============================================:;;::;==~~t:~i
Spec Code 12004 12005 12009 12011 12016 16007 16007A 49078 49078A 92009 92015 92049 12004-107.1.
12005-1091 12011.1051 VALVE-INTAKE VA LVE· EXHAUST RETALNER-VALVE COLLET ARM-ROCKER

~
SPRING
II

12009-1060 12016-1067 16007·1143 16007·1144 49078·1078 49078·1079 92009·1424 92015·1585 92049-1218

8 16 8 8 8

SEA T-SPRI NG, 12.1 Xl Ei.2XO_5 SEAT-SPRING.17.SX23.axo_S SPRING-ENGINE VALVE SPRING-ENGINE VALVE SCREW,6MM NUT.6MM SEAL-Oil. V5858.558

ia 8,
8
8

s 11
.B..

8 S

."I~
':-

AUG. 1.1991

This catalog covers:

'90....,/92

EX2S0-H1/H2IH3

Engine

GRID NO.

[ B-9
92001 120.:;6

This grid covers:

CamshaftlTensioner
Ret.

&V'
Q

~,

Nq.
11012

Part No.

Description

Spec Code

lQuantiiy-EX2S0 : r9.o1'911'92~ rj IHlIH2IH3,-rr

1 1 1

~
0"'

~~Q

~
Q '

~l~Ot

8]

1.2.046 12.049 12.053 12053A 12.0538

13116

11.012-1677 12.046·1.085 12.049-1.053 12.053-1191 12053-1192 12.053-12.05 13116-1138 1316B-1313 13169-1661 140.20-1054 49118".1054, 92003~2.o8 92.0.02-.1344 92002-18:1492.026-1266

CAP.80LT SPROCKET, CAMSHAFT ,38T TENSIONEA' GUIDE-CHAIN,RH GUI DE-CHAIN .UPP GUlDE-CHAIN,FA ROO,PUSH. TENSIONER lEVER.TENSIONER PlATe;CHAIN GUIDE RETAINER, TENS!ONEA CAMSHAFT·COMP BOl T,FLANG ED.6X 11 80LT,6XZ5 BOLT,8X35 SPACER COLLAR,TENSION6R , CHAlN,CAM.82RH2010-f24L SPRING, TENS lONER SPR lNG, TENSIONER SOL T~FLANGED.6X14 -~ SCR EW.PAN~CROS PIN-QOWEL o RING,21MM o RING,14MM

1 1

2 1 1 1

2 1 1 1

13168 13183 14020

120<:6

1 22
444

1 2

49118 92001 92.002 9200.2A 92026 9:2.027 92.057 92144

1 - 1··

222

92027-124.0 92.057-1210 92081-1,984nl<l4A 92144-127413.0 ,130P0614 22"0 '.': 220C05.o8 551 551A.o835 67.0 67.082021 67DA 67002.014

.'

.;

" ..
.

"".

AUG,1,1991

This catalog

covers:

'90 ..... EX2S0-H11H2/H3 _Engine '92

!; 1:'

I
21

GRID NO.

This grid covers:

8-10 I

Crankshaft
Ref.
IOuanlily-EX250

No.
13031 13234 13251 132S1A 132518 92001 92015 92028 92028A 92028B 92028C 920280 9202BE 92028F 92028G 92028H 920281 92028J 92028K 92038 92028C1OIJ !l202SE!FIK~

Part No.
13031-1247 13234-10'65 132S1-1083-HH 13251·1083-11 13251·iO!i3-JJ 92001-1793 9201S-1527 92028-1422 92026·1423 92028-1424 92028-1486 92028·1487 92028-1469 92026-1490 92028-1492 92028-1493 92028-1494 92028-1582 92028·1586 9203s.-o0,.

Oescription
CRANKSHAFT-COMP SHAFT -COMP, BALANCER ROD-ASSY-CONNECTING,H, ROD-ASSY-CONNECTING,I ROD-ASSY-CONNECTING,J

Spec Code

!'90 91 IH1 IH2 H3 1 1 2 2 2

I'

I'92[

H 1

,
1 2

1
1

13251fAlB

2 2

BOLT,CONNECTING ROD,7MM NUT,CONNECTING ROD,7MM BUSHING, BALANCER, BLUE BUSHING, BALANCE R, BLACK BUSHING,BALANCER,BROWN BUSHING. CRANKSHAFT .#1 &3 ,BL UE BUSHING, CRANKSHAFT.# 1&3 ,B LACK BUSHING,CRANKSHAFT ,#2.BLUE SUSHING,CRANKSHAFT.;!;!2.BLACK BUSHING,CONNECTING ROD,BLUE BUSHING,CONNECTING'ROD,BLACK BUSHING.CONNECTING ROD.BROWN BUSHING,CRANKSHAFT.#l &3,YELLOW BUSHING.CRANK$HAFT,#2,YELLOW KEY.WOODRUfF

4 4 4. 4 4 4 AR AR AR AA AR AR AR AR AR AR AR. AR
AR AR AR

AR AR AR AR AR AR AR AR AR
AA AR AA AR AR AR AR AR AR AR AR AR 1 1

9"~~

'\)

.,t
:__--v. __

"

AUG. 1,1991

l
This catalog covers: GRID NO.

'90 - '92 EX250-H1/H2/H3 Engin e

E 1 rso

8-11

This grid covers:

Clutch
Ref.
No. 13087 13088 13089 13095 13102

Pan No.
13087·1076 13088--l013 13089-026 13095-1145 13102-1093 13167·1057 45102-1030 92001-1066 92016-028 92022·1116 92026-116 92028-1414 92033-1212 92045-1235 92046-028 92081-139

Description
HUB-CLUTCH PLA TE-FHICTION PLA TE-CL UTCH.T = 2_0 HOUSING-COMP-CLUTCH RELEASE-COMP-CLUTCH

Spec Code
1 5
4

1 5
4

1 5
4 ,

1
1

nO~6
9202a~ 92033 92026 I

..k\~ \lV

/'1

13187 46102 92001 92015 92022 92026 92028 92033 92045 920415 92081

PLA TE-CLl,JTCH OPERATING ROO,CtoUTCH . SOLf.fLANGED.6X18 NUr:20MM WASHE R .20.3X36X2.3 SPACER.THRUST.T= 5.5 BUSHING.CLUTCH RING-SNAP BEARING-8ALL.5001C3ML01 BEARING-NEEDLE.KTV323723 SPA-ING.CLUTCH

1
i

1 1

~\)

I'

!!1022

AUG. 1.1991

This ca tafog covers:

GRID NO.

This grid covers:

190-192 EX250.H1/H2/H3

En9i~e
13129£ I

<1~~~l""""--~~-=============================================I;:Qua=n=t=itY=·=E=X=2S=O:::1

8-12

Tra nsm ission

Ref. No.
13127 13128 13129 13129A 13129B 13129C 131290 13129E 13129F 13144. 13144A

Part No,
13127-1134 13128-1172 13129-1086 13129-1089 13129-1254

Descri

pti

0n

Spec

Code

1';901"911·92\ Hl1HZiH31

T1T1I

131.29"

13129

9203JA

t~ I ~. Q.'9' r\\CQ)~ - .
nO:!3 ~

S20.2.. ;'.~AI~, .. 1 .

~0 C3 ,~~~
92012

n -.~ ~ (j~~1 . ~O'·

92022 .

IJ?SO

92033,1'.

~~__..-;/

~1f9,-'. .....

SHAFT- TR ANSM tSSIONINPUl SHAF1-lRANSMISSION OUTPUT GEAR,INPU12ND,19T GEAR,INPUT TOP.2BT GEAR.OUlPUT LOW.39T

.1

920,22:3

;:.d

920J3A

GEAR.OUTPU13RD,311 13129-1781 GEAR.OUTPuT 4TH.29T 13129-1782 GEAR,INPUT 5TH,27T 13129-1882 GEAR,QUlPUT 2ND,34T 13129-1883 SPRQCKET-OU1PU1,15T 13144-1103______________________________________ L 13144-1126 ,_ L_ L 13169c1658 1326~1098 1326(}'1099 13260-1112 92022·1012 92022-112 9202.2-161 92027-1302 92028-1426 92028-1437 92033-015 92033-026 92045-1013 92045-044 13.2G0608 600A0500

AR

\dl(

SPROCKET-OUTPUT,MT' ........ -EU.GR.NR,ST.UK EU,GR.NR,UK PLA TE.SPROCKET GEAR.INPUT 3ROMTH.22T&2ST GEAR,OUTPUT TOP ,,25T GEAR.OUTPUT 5TH.27T . WASHER.TOOTHED.25.3X30Xl WASH ER,20.5X30Xl.STE El WASHER,25.3X30Xl COLLAR,ENGINE SPROCKET BUSHING,25X33X1<t BUSHING RING-SNAP ,20MM RiNG·SNAP.24MM BEARI NG-BALL.# 5205N.X3 BEARING-NEEOLE.20R251 :lP BOll-fLANGED-SMALL BALL-STE El.5/32~ .
4
4

92046 13183 13260 13260A 13260B 92022 92022A 920228 92027 92028 92028A 9.2033 92033A 92045 92046 132 600

92028

2
2 1

l
2 1

2
1

2
1

2
1

:2
1

2 6
2

2
6

2 :2 3

2 2
2

:2 6 2 :2
2

This catalog covers:

GRID NO.

'90 ..... EX250-H1/H2/H3 '92

Engine

8-13

This grid covers:

Change Drum/Shift Fork

ReI. No.
11009 11009A 13091 13091A 13140 13140A 13145 13151 13239 49047 49047A 92001 92002 92043 92045 9206692081 480 482 610 610A Part No. Description Spec Code

92001

-i
I

11009-1008 92065-058 13091-1417 13091-1464 13140-1148 13140-1149 1314~1058 13151-1007 13239-1131 49047-1066 49047-1067 92001·1037 92002-1696 92043-075 9204~1152 92066-1246 92081-112 480J3000 482J0100 610A0406 610A0408

GASKET.15.5X22X1 GASKET,10.5X16X1.DRAIN HOLDER HOLDER.CHANGE DRUM FORK-SHIFT,IN FORK-SHIFT,OUT CAM-CHANGE DRUM SWITCH-COMP .NEUTRAL DRUM-ASSY-CHANGE AOO-SHIFT,IN ROD-SHIFT,OUT BOl T.NEUTRAl POSITION BOL T,SOCKET.6X25 PiN BEARING-BALL.680S PLUG SPRING CIRCUP- TYPE-C.30MM C!RCUP-TYPE·E,10MM ROLLER.4X6 ROllER.4X8

PLUG

2 1 1

l1009-<?
92081--; 92043.--a

r'~'-7

1 1

_.

.>\~~
-s .

1
1

,
1
1 1 1 1 1

1
1 1

2
6

2 6

2 6

~.

13140A

11

AUG. 1,1991

~"~-~~------~~~-----------......
IlrL

--=_::-----....:._--This catalog covers:

t '..
.,!
.!

'I

'90 - '92 EX250-HlIH2/H3 Engine

El:<70

~i
[I
.1'

~
13161

Ref. No.
13161 ,3242 '3242A 39,,0 92001 92002 92022 92022A 92027 92081 92144 92160

Part No_

Description

Spec Code
1 1

,3161·1131 13242-1215 13242-1280 39110-,013 92001-1455 92002-,926 92022-072 92022-1561 92027-1440 92081-076 92,44-1074 92160-1036 130G0620

LEVER-CaMP-CHANGE SHAFT LEVER-ASSY-CHANGE.PEDAL LEVER-ASSY-CHANGE,80SS ROD-ASSY-TlE,CHANGE LEVER BOL T.RETURN SPRING SOL T,CHANGE PEDAL WASHER.12.SX21Xl.2 WASHER.8.SX20X1.S COLLA R.13X18_3X21.S SPRING,CHANGE LEVER SPRING.CHANGE PEDAL RETURN DAMPER,CHANGE PEDAL BOLT·FLANGED,6X20

1 ._.

1 1

-~--

,30

13242A

.-_,.

-,

12

AUG. 1.1991

-This catalog covers;

GRID NO.

'90-'92

EX2S0-H1/H2/HS

Engine
~ 1411

C-3

This grid covers:

Crankcase
Rei. No.
11009 11009A 13183 14001 14013 14070 32102 32 102A 51044 92002 92002A 920028 92002C 920020 92043 92043A 92049 92049A 92055 920SSA 92066 92066A 67-0 670A 670B

I II
Description
GASKET.10X14.5X1.5 GASJ<ET,12X22X2.DRAIN PLATE SET-CRANKCASE RING-POSITION BODY-BREATHER PIPE PIPE TUBE-ASSY BOLT,OIL SWITCH BOLT,6X1O 80LT,SOCKET,6X14 SOL T.BANJO.8X20 BOl T.OIL.L 23 PIN,9.2X12X14

Part No.
11009-1105 92065..097 13169·1659 14001·5237 14013-004 14070-1065 32102-1017 32102-'018 51044-1074 92002-1427 92002-1449 92002·1592· 92002-1705 92002-1907 92043-1265 92043-1309 9205~24 92051"(}o5 92055-{)48 92055-1146 92066-1096 92066-1174 67001509 670D20Hi 67002012

Spec Code
4 PLUG

\\

,
1

4
1 1 1

1 2 1 1
1

.4 1 1

\
~

1 1 2 2 1
1

2
2
1

2 2

1 2 2

2 2

92043-a

\4001

PIN,3.5X6X16 SEAL-OIL.SC325210 SEAL-OIL. T813225.5 RING-O.12X3.0 RING-O PLUG.MAIN GALLEAY.18X9.8LACK PLUG.OIL ORAIN.12X15 o RING.9MM o RING RING.12MM

1
1 1

1 1 1 1

\
\~

II

920<'3A

@-nOS6A

13

AUG. 1.1991

This catalog

covers:

GRID NO.

'90,_ '92 EX2S0-H 1/H2/ H3 Eng ine

Upper Case

C-4

This grid covers;

Crankcase Bolt Pattern

'901'911'921 lHl1H2 iH31 2 1 7
" 2

~'!'2;-~~~:=~========:===================================~'~Q=u~an~!~jt~Y-~E~X;25;O~ Ref. Spec Code Description Part No. No. 1,009 92002 92002A 920028 92002C 92002D 92002E , 1009-1568 92001-1899 92002-1057 92002-1306 92002-1329 92002-1584 92002-1687 GASKET.65X12Xl.0 80LT,6X38 BOLT,8X90 BOLT.6X85 BOL T,8X72 BOLT.6X60 BOLT.6X135

22 1 7-7
"

2 2

2 2

110091 92001D Lower Case

92002C

920028'

92002A

, 1(1091920029

920020

9200210

14

AUG,1,1991

This catalog covers:

GRID NO.

'90-'92

EX250~H1/H2/H3 Engine
E 14 J 1

C-S
~16115

This grid covers:

Engine Cover
Ret. No.
11009 11009A 11012 14026 14031 14032 14044 16115 52005 92028 92043 -92046 92049 92055 920S5A 92066 132 132A 1328 132C 132D 671 Part No.

32A ~

Description

Spec Code

~92055

@
~132A

14044

11009-1872 11009·1873 11012·1362 14026-1161 14031-1248 14032-1281 14044-1069 15115-1009 52005--1009 92028-1347.- . 92043-1263 92046-1010 92049-1271 92055-049 92055-1146 92066-1163 132E0620 132E0625 132E0630 •132E0650 132EQ675 67182540

GASKET,CLUTCH COVER GASKEi.GENERATOR COVEA COVEA-CHAIN COVER-GENERATOf\ COVER-ClUTCH HOLDER-CABLE CAP-OIL FILLER GAUGE. OIL LEVEL BUSHING· PIN ,6.2X8X14 BEAAING-N.EEDLE,HK SEAL-OIL, TB 12205.5 RING-O ,31.5X2.6 RING-O PLUG.COVER BOLT -FLANGED-SMALL BOl T-FLANGED·SMALL BOLT -FLANGED-SMALL BOLT-FLANGED·SMALl 1210

CAP

92043

1
1

6 2

,
I

6 2 1

1 11 111 222 15 15 15 222

1

92066~ 92055A

11009A

a A1NG,40MM

BOLT-FLANGED-SMALL

14031

.~~

1101Z

<§Yf

/
132C' 92043 I

1328

~~: ,:-.:...::.-:::~..•

.. ~:.,-,

-~':'.:::

, -!

132C

15

AUG. 1,1991

1
1
:~

This catalog

covers:

GRID NO.

'90", '32 EX250-H1/H2/H3

Engine
1 f>QO 11PJ8IC

C-6

This grid covers:

Carburetor(1/2)
Ret.
No, 11044 13168 13169 13183 13183A

Part No.
11044-1061 13168-1330 13169-1965 13183-1029 13183-1030 L L 13183-1031 13183·14n l 13'83-1774 l L 13183-1n5 L 14024.1327 15001-1592 L l 15001-1633 15001-1634 L 15001·1767 L 15010.1035 L 15010-1036 L 15010-1037 L ,5010-1038 l 15010.1153 L 15010-1154 L 16021-1143 16131-1062 43028-,053 92001-1998 92005-1109

Description

Spec Code
1
1

BRACKET.THROTTLE CABLE LEVER,ST ARTER PLATE,STARTER CABLE PLATE PLATE,CARBURETOR STAY,LWR,6MM AR,EU,GR,NR,ST AR,EU,GR,NR PLATE,AIR CUT VALVE PLATE,CARBURETOR STAY,LWR,6MM UK PLA TE.CARBURETOR STAY,LWR,5MM AR,EU.GR.NR.ST AR,EU,GR,NR PLATE.CARBUREl'OR STAY.LWR.5MM UK COVER.AIR CUT VALVE CAR8URETOR-ASSY . AR,EU,GR,NR EU,GR,NA CARBURETOR-ASSY ST CARBURETOR-ASSY UK CARBURETOA-ASSY AR CAR8URETOR,LH AR,EU.GR,NR· CARBURETOR.RH AR,eU,GR.NR CARBURETOR.LH UK CARBUAETOR.RH CARSURETOR.LH CAR8URETO~H ST SCREW-THROTTLE STOP BODY.VAl VE.DIAPHRAGM DIAPHRAGM.AIR CUT VALVE BOl T.THROTTL:: ADJUST FITIING.FUEl.,I- TYPE 1

1. 1

920379---..0

920378-9'

131838 13183C 13183D 13183E

'~9F~

- -----t""92009C ~'3169 1_

920SSA 92005A 92055A

'i-

S2OO1

\
;6021

~92081

*\
&-

14024 15001 15001A 150018 15001C 15010

m"~I
~ 9200Sf220 ~

__~_....... .
cr-S2037A

1S0l0A 15010B 15010G

-i
I 92OO9C1

92037A.~Flb92037B

920598

CrS2037B

~
92055C-O 92055Cj,~
920?5~ ~

92059G ~ ~9217o

j-(UKI

,------, O-92055C 0..92055C

150100 150l0E 16021 16131 43028 92001 92005

UK
ST

92170

16

AUG. 1.1991

This catalog

covers:

GRID NO.

'90_'92

EX250-H1/H2/H3

Engine
E 1611

C-7
I

This grid covers:

Carburetor(212)
ReI. No.
92005A 920.0.58 9~009 92o.o.9A 920.0.98 920D9C 920.22 92037 92037A 920.378 920.55 92Q55A 920.558 92o.55C 920.59 92059A 92D59B 92059C 920.590 92o.59E 92o.59F 92059G 920.81 92081A -92081 B 920ele Part No. Description Spec Code

15001/AlBIC

j'

i Quanlity-EX250
ge 91 j'921 H1 H21H3 r..

92005-1125 920.0.5-1194 920.0.9-1129 920.0.9-1262 920.0.9-1365 920.0.9-1446 920.22-1199 92037·10.75 920.31·1.142 920.31·1417 920.55-10.04 920.55-1223 920.55-1245
920.55-1427

L-----------------------------SCREW;6X16
SCREW SCREW,5X1o. SCREW,4X18 WASHER.S.l X11Xo..B,POL YACEr AL CLAMP,FUEL TUSE CLAMP,TUBE CLAMP,TUBE _ ... -_. RING~ RING-O,FUEL FITIING RING·O RING-O.4.SXi.S

F1TIING,T-TYPE FITTING,WATER

UK

2
4

2
4

2
4

2
,

2
1

2
1

92144

n037B-9

92055A S200SA ~92009C &."-13169 I'

92o.5~

-15010AlCIE

l-

szoos :

I'

2 2

2 2

2 2

C) ~2055

9200t 0-92081 1-92081A

~ 920.590

I S2055

\. ~
16021

92031'

1;,"~1 _. _ U _ _
.92031Ar~2031B

\
~,
0.

92059-10.29

L-------------------------------TUBE,FUE!--.1.3X12.SX2o.O
TUBE,3.SXS.5X1BO TUBE.5X9XI60 TUBE,5X9X1BO . TUBE,6.5X9.5XSOO TUBE,3.SX6.SX26

UK

4
1

4
1

920.59-1140. 92059·120i 92059-1 92059-1465 92059-1722 92059-1836

92o.59~1978

an

~a--92037A

TU B E,5X9X22D TUBE,4X lo.X55 L---------------------------------UK 92081-1620 SPRJNG.THROTILE 92081-1621 SPRING.THROTILE 920.81-162-2"-' SPRING.THROTILE
920.81-1719

ADJUST UPP A~JUST LWR ADJUST C~NT

9200912.20

920598

92144
92170. 220 223 22M 2238

r-----,

Cr-920J7B
~

o-9205SC

92055C

SPRING,AIR CUT VALVE SPRING, THROTTLE ADJUST uPP 92170--10.54 CLAMP,TU8E L---------------------------------UK ~2000S14 SCAEW·PAN-CROS.5XI4 223C0510 SCAEW-PAN-WS-CROS 92144-1048 22300408 22300.410 SC REW"PAN-WS-CROS SCREW·PAN-WS-CROS

2
4
4

2
4
4

2
4
4

~9 ~20058 92059G

2 2

2 2

2 2

92055C-O

9205SC1r~
920OS8 ~

~921,o
92170 [UKI 17 AUG. 1.199t

This catalog

covers:
(1612

GRID NO.

'90 - '92 EX250-H1/H2/H3 Engine'

\~i_, ,.
-. i

_C-8

covers: Carburetor Parts(1/2)

This grid Ref. No.
13091 16005 16007 16009 16012 16012A 16014 Part No.

Description
HOLDER.NEEDlE JET TOP-CHAM BER.M (XING SEAT-SPRING,THROTTLE NEEDLE-JET.N161 CAP-STARTER PLUNGER CAP·STARTER SCREW-PILOT SCREW-PILOT PLUNGER AIR AIR

Spec Code

.'

'-~

i Ouantity-EX250 1'901'91 J'92! [H1 IH2 !H31

;,>

,-' ,i

16005

1j.:; I P .'

:;il'

Hi:;+1
I _~ I _"

.:. ~t:
.~J'j;

t'i

(
920B~

,3091·1713 1600S-1056 ,6007·1120 16009-1451 16012-1051 16012-1052 16014-1029

L

2
VALVE 2 2 2 2

2 2 2 2 2 2 2

2 :2 2 2 2 2 2

t.

r
L ...

5T

2 2 2 2 2 2 2

920818

16014A 16016 16017

:iilji! 1~ ~il3'

- ::~

116012A ~~. ~

16014-1054 L 1601&-,061 16017-1208 L 16017-,359 L 16030-1007 1603,·1056 16126--1184 16126--1198 L 16'25-1211 L (OPTION) 59462-1323 L (OPTION) 92009·1487 -92009-1551 92022·1003 16044-007 92043-1207 92.055·1002 9205;;-1053 92055-1222

AR.EU,GR.NR,UK PLUNGER.STARTER JET -NEEDLE,#6 AR.EU.GR,NR.UK JET-NEEDLE VALVE-FLOAT FLOAT VALVE,VACUUM VAlVE.VACUUM VALVE,VACUUM LABEL.Al.FOR 27PS

2
2
;,>

_-

;,>

16007

16017 A 16030 16031 16126

ST

~~

;~~il

hI!
II

r!
J

.,'J, \~!

,,'"

",'55
-. 92081

/( ""
160,6 ,

:1 :1 2

2 2 2 :1

~16009

ST
AR,EU.GR.NR,UK

2
:1

16126A 16126B

'_.-0

1
/

!""'f"O>71A
_

AR AA
2
2 2 2 2 2 2 2 2 2 2

13091

161261A11l

59462
92009 92009A 92022 92037 92043 92055 920SSA 920558 92063 92063A 920638 S2063C

1S014fA

~920531A-D G:::-'6Q30

\~9i043
_

: _",0"

SCREW.DRAIN.M6Xl.0 SCREW.DRAIN.M6XO.7S WASHER,PLAIN CLAMP .FLOA T VALVE PIN,FLOAT RlNG·a.PILOT ADJUST RING-O.DRAIN SCREW RING-O.FlOAT CHAMBER 105

2 2 2
2

~
\.

~-

'f.

1603\

2
2 2 2 2 2 2 2 2

ih
~~~

0--:";'"
~S2009

:1 2 2 2 2 2 2 2--

'-

.\

~'~~
59462

wi ~

/ [IJ

JET:MAIN.2NO.# 92063-1009 {RACING USE ONLY) JET-MAIN.#110 92053-1114 (RAGING USE ONL Vl JET-MAIN.#102 92063,-1115 (RACING USE ONi. Y) JET-MAIN,#108 92063-1116

~< ..

2 2 2 2

,8

AUG. 1,1991

Th;S catalog covers:

'90 - '92 EX250-H1/H2lH3

Engine
~1612

GRID NO.

This grid covers:

C-9 ]

~~~======~====~~~~~
Carburetor Parts(2/2)_
Part No. Ref.
No.

Description

Spec COde) t'90J'91 l'92T

H'l IH2 j H31

LQuantiIY-EX2S0

920630 92064 92065 92081 92081A 920818

92053-11 1'7 JET-MA1N.#11.2 (RACING USE ONLY) 92064-1050 J ET-P ILOT.#38 92066-1051 PLUG.PILOT AIR SCREW.S.9X2 L 92081-1002 SPRING.PILOT ADJUST SCREW 92081-1761 SPRING.STARTER p~UNGER 92081-1925 223C0416 225C0416 SPRING,VACUUM VALVE SCREW-PAN-W$-CROS SCREW-PAN-WSP_CROS

2
2

2 2

2
2 2 8 5

ST

2 2 2 2 8 5

2 2 6 5

223 225

92 081 A...--9'" 16012A ~~~ . 16012

i~

1~

'6007

16016

f~~
.

1OO09

92055/

920811.

'_-92022

Jt920&4fi_

g-)60171A 13091
151251A1B

lS0141A

@.-Sl0631A-O

. - ~- &:-::- t 0030
. 920<13
16031

92056'-O~

. <>:;;-,_
~O=-920S5A 59462

."'-92037

223-1~.

.~~

r:fl
19 AUG. 1.1991

I~ :f'

This catalog covers:

'90-'92 EX250~H1/H2!H3 Engine

GRID NO,

[ C-10]
E1710

This grid Covers:

Oil.Pump
Ret. No. Part No.
11009-1874 13169-1313 14Q24~.1920 14025-1422 16111-003 16082-107·8 16125-n08 . 16130-1001 26011-1371 270'0-1155 '16099-003 92002-1696 92022-1012 92043-tn '92081-101 B ~2081-109 132J0630 600A1200 6708201li .67182590

==~~::::::::===============================:====~IQ;u~a~n~h~~=_;EX;2;S;O~

Descrlption
GASKET,OIL FI~TER COVER PLA TE,Oll FIl TEA COVER,Oll FILTER COVER, OIL Fll TER.,F,BlACK FIlTER.OIl PUMP-ASSY-Oll VAlVE,OIL FILTER VAL VE-AS$Y -RELIEF ...... WIRE-lEAD SWITCH,Oll PRESSURE ElEMENT~Oll FILTER BOl T,SOCKET,6X25 WASH ER.20,SX30.xl PIN,SPRING,2Xio SPRING,Oll FILTER SPRING BOl T-FtANQ EO·S MAll BAll-STEEL.3/8 a RING.16MM o RING,90MM
P

Spec Code

L'901'91J.'9~
..!.HUH2IH31
1 1

.1

16130

.. ~

15082

11009 13169 14024 14024A 14043 16082 16126 16130 2601' 27010 52010 92002 92022 92043 92081 92081A 132 670 S7i

.1-

1 1

~"'"
920()2

•• L

c."""~.i

{e~-27010

1 l' 1 1 1

,
1

1
1

2 1 1 1

600

1 S 1 1 1

1 S 1 1 1

®-1316~
S 19Z0 ;>220!O
~92081 ...

'f"om
'

' 1'.;fi~, G:)-671 L~

1

p;__ .. h70 , .:. A4. r

-<>600

•__

14043

116125

i...

20

AUG.

1.1991

..

: -,

This catalog covers:

'90 - '92 EX250-H1/H2fH3

Engine
! 1 ~1 0

GRiD NO.

C-11 ]
21050

This grid covers:

~~~~==~~======~==~~~~
Generator
Ref.

No.

Par! No.

Descri

Pilon

Spec .21003 :!HJ5{) 21066 92002 92037 92075 120 130 21()03-l! 54 21050-1129 21066-1030 92002-1688 92037-1919 9207S.1811 120P0625 13080625 _ STATOR FLYWHEEL REGULA TOR-VOLTAGE BOLT.l0X28 CLAMP DAMPER BOL T-SOCKET.6X25 BOL T-FLANGED.6X25

Code

lQua.niity.EX250 ! [J101'91 1'921 IHliH2/H3 ..l_.

,
1 J

1 1 1

3'3 22

92002

Ret. Ignilion

Co;1

Rjj(. Fender

21066

21 AUG. 1.1991

This catalog

covers:

I':

-J!.

'90-'92 EX2S0-H1/H2/H3

GRID NO.

Engine
1117

El~1~O------~~~~~~~~====~========================:;;===~;=;=::;
Ref.
No. 21119 21121 21130 59026 92027 92070 92070A 920708

/ C ..1.2

This grid covers:

Ignition Coil
Pan No.

Description
IGNITER COil-IGNITION CAP-SPARK PLUG COiL-PULSING COllAR.6.8X10X6 PlUG·SPARK.eR7

Spec Code
1

92027
920'17 21t21~ ~

I.

21119-1229· 21121·' 153 21130-1056 59021)..1086 92027-,03 92070-1154(OPTION) 9207Q..1155

2 2 1
4

22 2 ·2
1 4 1

4 2 2 2 2

HSA(N GK)

2
2

2 :2 2 2

92070C 92160 187 220

(LOCAL PROCUREMENT ITEM) (OPTION) Pl UG-SPAR K. U24 FSR-U(NOJ (LOCAL PROCUREMENT ITEM) 9216()...1137 DAMPER 187G0625 22080510 BOL T-UPS8-WSP SC REW-PAN-CROS

PLUG·S PARK,CRBHSA(NGK) PL UG·SPARK. U22FSR-U( NO)

2 2

.t--

2 ·2

9207(lrA-C 92160
Ref. Fender 1

22

AUG. 1,1991

This catalog covers:

190 -

'92 EX250-H1/H2JH3 Engine

I
E1l!4 0

GAID NO.

C-13

covers: Starter Motor

This grid Ref. No. Part No.
"'-

Description

Spec Code

Quantity-EX250 '901'911'921 H11H2 !H31

I I

11012 13107 13193 16065 21039 21039A 21040 21163

11012·1354 13107·1176 13193-1002 1.6085-1166 21039-1001

\AP,TERMINAL s_HAFT.7.8XI2X26.5 C'L:UTCH-ASSY-ONEWAY GE.AR,ONEWAY CLUTCH,6ST B R\!SH,CARBON( + ) BRUSH.CARBON(-j SPRIN,G·BRUSH STARTER-ELECTRIC . FUSE.30A.G WIRE·LEAD SWITCH. MAGNETIC GEAR-SPUR,IDLE 80L i,STARTER BOLT, TERMINAL NUT,STARTER MOTOR WASHEA,9.fX18XO.2 WASHER,THRUST SUPPORT WASHER9.1 XI8XO.8 WASHER,22X12.2XO.5 WASHER.LOCK SPACER,25X40X1 PIN RING-a Al NG.O,4.5X2.0 RING-O GROMMET,STARTER DAMPER,MAGNETIC SPRING.COIL ROLLER BOl T-SOCKET.8XI4 BOLT-FLANGED NUT-HEX,6MM WASHER-SPRING.6MM WASHER-SPR!NG,5MM, TERMINAL SWITCH

21039-1056 21040-1053 21163-1136 26006 ~ 26006-1006' 26011-1376 26011 27010 59051 92002 92002A 92015 92022 920m 920228. 92022C 920220 92026 92043 92055 92055A 920558 92071 92075 92081 92122 120 130 311 461 461A 27010-1213 59051-1154 92002-1818 92002-1819 92015-1476 92022-011 92022-1130 92022-1132 92022-1714 92022-1825 92026-1004 92043-132 92055·1303 9-2055-1370 92055-1418 21017-017 92075·1863 92081-159 92122c006 120P0814 130J0620 311B06oo 461 F0600 461K05QO

,
.,
2 1 1 1 1 2 2 4 1

1 1 1
1

"-,'
1 2 I 2

I 2 1
"

.._

--

-_-

1
1

~92071 0-92015

1 2
1

2
4

1 11 11 2 -2
1 1

4 1"

,.

2
1

Ret Crankshaft

q
~
590.51

.3 1 3 2 1
1

1 3 2 1 3 3 3 2 2 2 2

3
1

3 2 1 1 3 3

'"''

3 3 3 2 BLACK

2 :1

2 :1

23

AUG. 1,1991

This catalog covers:

'90",,'92 EX250-H1/H2JH3 Engine

. ~' 132C 1815~ 14075
I

I
I
92170A ® /'" 052J

GRID NO.

This grid covers:

C-14

Radiator(1/3)
' aft No. escript on pee
0

E3032~----~:::_~:=======:=====::::===:::::================::==-lo;ua~-~n=ti=iY=-;EX;2;5;Q~ ReI. pD! ,S Cd

e No. 11009 ,10,2 14024 14037 14075 11009-'145 11012-1084 14024-,232 ,4037-1078 GASKET.RESERVOIRTANK CAP CAP

139D62AI df-92015 ,8 130A _j 92143 92?75

"""" @

U
f&

920$Jj~78 ~490as :

~L_J
. €r92170A U3~D62C @-92170A

['90 1'91 ['921 IH1jH2!H3! i 1 1 1

iL

.qJ
49054 92066~

2170 ,,"'32B ~14024

14075-1061 ,6160-1110 ,6160-1,5,

COVER,TKERMOSTATUPP SCREEN
CAP-ASSY,RADIATOR BODY.THERMOSTAT BODY,FILTER

1
1 1 1

1" 11 11
1

92015~

i6,-60~dt-9217OA
~r"

"""'W ~

"..h

t-'32A

16160
1616QA 27010 32102 32'02A

390628

S201S--1jf

'_jl

92170-..@.
32102

0.

@;::.~.

"2170

0. "tV
92059

92Q55-O~
9217Q"","",

'~20

P.
~~'

-\f

270,0-1304 SWITCH,THERMOSTAT 32102-,02, PIPE,HEAD-THERMOSTAT L--------------AR,EU,GR,NR,ST L AR,EU.GR.NR 32102-1022 PIPE,RADiATOR-PUMP L-------~----AR,EU.GR,NR.ST L AR,EU;GR,NR

L---------------------------------UK

~, ~92170C

.39192A 67016lS0A ~217OC

, 49?19

390620 . , S2170A~~

/'\)~

'b
92005
9~23i' 132E, _" I:Y

921708 39062G (UK) ,

~.~,

iJ
I

321028
39060 39062 39062A 390628 39062C 390620 39062F

32102-1624
39060-1087 39062-1007 39062-1028 39062-1170 39062-1172 39062-1173 39062-1246 39062-1293 39062-1314

PIPE.?UMP-CYUNDER
RADIATOR HOSE-COOllNG.RESERVOiR HOSE·COOLING HOSE-COOLlNG,HEA{).THERMOSTAT HOSE-COOLlNG,RADIATOR-CAP HOSE-COOUNG,RAOIATOR-PUMP HOSE-COOllNG,PUMP-CYLINDER

3S062E.
<IP'.

lS,062F 92072

A.--~.92170

~'

A~t:-.-/.7_ ' g c/

39062E

'~ ~sr~©
<Y

SmOA

'N"-"'"
920378

92170C 49044

3906.2G

L-----------------------------Uv.
l
HOSE-COOLlNG,FILTER·CARB

HOSE·COOLING

"

UK

,1
'

39062H
390621 39062J 39192

----------------39062-1382 HOSE-COOUNG,CARBURETOR-VALVE 39062-1383 HOSE·COOLING L----------------------UK 39062-1398' HOSE-COOLING 39,S2-103T PIPE-WATER 39192-1036 PIPE-WATER

IS('
3210lA (U 'KI 132' 670A (,

'
~9062

l-----------------------------UK
, 1

?' ~

~
1101.2

39192A
43078 49019 43078 49044

L-------...:--------------UK

92170C ~

92075A ~2037A ~
~

..~1)

L---------------------------------UK L--------------------------------UK
PUMP-WATER THERMOSTAT CAP-ASSY-PRESSURE RESERVOIR FILTER-WATER
1

1
1

'?~'

GQl

92170C .92037A
~

39062H

49116
~

Cb::f

O'fJ

43078-1Q70 49019-1068 4904<1.1064 49054-,058 49085-1003

390621

49054 49085

91037 24

AUG. 1,1991

This catalog covers:

GRID NO.

'90-'92

EX250-H1JH2JH3 Engine

0-3

This 'grid covers:

Radiator(2/3) Ret
No. 49116

~!I64
, 132C
I

., 14075
I

92Q3J~

@...4908S

. 139062AI cr-92015'
I ,

130A

~@

9'2143 . $:2075

U
@

&l~ ?...::::!.~. -

e--91170A

I .', ,

S2170A

Part No.
49116-1081
59502-1066 92001-1516 92005-114.5 92015-1487

Description

Spec Code

~~J
~~70

it u-39062C

t13
4S0~~)

'2S

&-9217OA

~14024 • 6-1J2A $2066~ ,

59502 92001 92005 92015 92022 92037

L-------------------------------UK
F'AN-ASSY BOLT.WIWASHER.6XI2 FlnlNG,CYLlNDER

VALVE·ASSY

NUT

11 11 22 11 777

1 2 1

'6'60~~92170A

3S~a~
92170~ 9Z01S-@ 32102~

92037A 920376 92055 92055A 92059 92066 92072 920'75 92075A 92143 92150 92110

92022-1976 WASHER.6MM 21126-008 CLAMP.WIRING HARNESS . L AR.EU.GR,NR.ST L UK L-------------AA.EU.GA.NR 92037-1181 CLAMP 92037-147 92055-091

_2

3 22
3 1

33
2

L-----------------~------UK
CLAMP,TUBE. RING-O

J};39192A ~92170C
.•

570-C 161GOA

~~

49019 ~2.17OC I

3906'2G

921706
(UK)

3906'2F 92072 '

1)
I

92055-1432 RING-O 92059-1979 TUS€,FANSWITCH 92065-1183 PlUG,SENSOR WATER 92072..032 BAND,L =.218 L---------~----~--------UK 92075-1665 DAMPER. 92{)75-1728 92143.1063 92150-1186 92150- 1562 92037-1989 92170-1033 92170-1118 OAMPER.CARfliER COLLAR BOLT,6X12 SOL T CLAMP,COOLING

1 4 1
4

1 4 1
4

1 4

571

b
49044

e!J-;jJ

92170C

L-------------------------------UK

92150A
92170A 921708 9217QC 13eA

3 3 HOS~ HOSE

555

3 J

3 3

92170-2042 130C0610 130J0625

L------------------~------------UK CLAMP
L--------------------------UK SOLT-FLANGED,6X10,BLACK
BOl T-FLANGED,6X25 BOl T·FLANGED,6X35 BOL T-FLANGEO-SMALL BOl T·FLANGED.SMALL BOL T-FLANGED-SMAlL 5
1 4 1

CLAMP,COOUNG CLAMP -

555

130

5
4 1

5
1 4 1

92170C ~

92075A

. ?~
39062H

92037 A
~

®J

.1,
,92037A ~

92170C

0'&
390621

130B 132 132A 1326 132C 43078 132D

130J0635 132E0612 132G0612 132G0625 132J0612 132J0615

BOLT·FlANGED-SMALL
BOLT -FLANGED-SMAll BeL T-FLANGED-SMAlL

2 2 2
4

2 2 2
4

2 2 2
4

49116
~

132E

132J0630

222 222

92037

25

AUG_l.1991-

·i

This catalog covers:

,
'

'90 ...... EX250-H1fH21H3 '92

186..:....e

Engine

GRID NO.

-I

9'?037S-;-'" ~490a5

~1-1~

;",1.....

140~5

0 ... 4

This grid covers:

,-

~~~~~~==========~~~~
Radiator(313)
Pan No.
Ref..
No. Descri p ti 6n~

132C
I

~~ ~
I

I, 1 ~I Iff
;

(39062A)1 u:-92015 ® 130A

~_j ...
~92170A @-92170A

Spec Code

c"..

92H3

I 92075

0- .

186 670 671

670A

' 390152C

67082018 67102535

67082016

186C0616

RING.18MM DRING

o RING.16MM

BOL T·UP$ET.WP

2. 2.
1 1

2 2

2 2

A. '"
-~.

9:l01S---@

,! i
I

I!
i

I26
AUG. 1.1991

This catalog covers:

GRID NO.

'90 -'92

EX250-H1/H2/H3 Chassis
;2120

E-3
Ref. No.
11012 32160 32160A 92002 92002A

This grid covers:

Frame
Part No.
11012-1743 32160..1123 32160-1145-GD 92002-1368 92002-1611 92015-1428 92015-1792 92090-007 92022-1733 92047-{) 11

.j

~-._

~.--.

Description
CAP,STEERING STEM FRAME.COMP,RR FRAM E·COM P,FR,G,GRA Y BOLT,FLANGED,10X20 BOLT,14X25

Spec Code
1
1

ji

t~

"

1
1

'" =-600 ......

,
2 1 2
4

1 1
1

'! I I
I
!

2
1

;l

92015 92015A 920158 92022 92048 92048A 920488 92150 600

- NUr,FLANGED,10MM NUT,POP,6MM,L = 16.5 NUT,30MM WASHER.14.5X36X4_5 RACE,STEERING STEM BEARING RACE,STEERING STEM BEARING RACE,STEERING STEM BEARING BOl T,SOCKET, 10X25 BALL-STEEL,1I4"

2.
4

2
4

1 1

1
1

1 1

""
r-

1 11 1 1 1 2 22 39 39 39

92002

600--,

....
'

I tlJ

92048-{)06 92048-008 92002-1928 600A080Q

.
"

:,

27

AUG. 1,1991

t,

This catalog covers:

~90 ~92 EX250-H11H2/H3 Chass is --'~--

GRID NO.

FZ'31~-----=~~~~~~~~============:=============
Ref. No. Part No. Descri p!i 00
BRACK ET-ENG INE. HEAD,LH BRACK ET-E NGI NE.HEA 0, RH B RACKET~ENGINE.RR.UPP. RH BRACK ET-ENG.INE,RA. LWR. RH BOL T,FLANGEO.l0X170 BOL T,FLANGED.I0X138 NUT.FLANGED.l0MM • NUT.FLANGED.8MM.BLACK B OL T·FLANGE D,8X25. BLACK BOL T-FLANGEO,8X40 2 2 4 32029 3Z029A 32029B· 32029C 92002 92002A 92015 92015A 130 130A 32029-1542 32029-1543 32029-1718 32029-1719 92002-1470 92002-1795 92015-1180 92015-1183 13OJ0825 130J0840
1 1 1 1

E.. 4

This grid covers:

1- Frame Fitting

:2 4

:2

2
2 4
4 4

4 __4 4 4

Ret Frame

32029B

92015.

l2029C

AUG_ 1,1991

This catalog covers:

~90-~92 EX250-H1/H2/H3

Chassis

---------------------------------------------------------F-Z-'J3·~----~==~~=:=:=:=====:================::==::::::::::==-='Q;:Ua=n=t=jt=~;E;X;2;5O;:=!
~lJOA V~11J.47

GRID NO.

E-S.

This grid covers:

Electro Bracket
Pan No.

~el.
O.

Description

Spec Code

1'901'911-921 IH11H21H31

"R,

11012 11"045 11047 14024 !4024A '1012

1,1012-1459 CAP,SWING ARM BRACKET 11045-1578 BRACKET, ELECTRIC 11047-1125 BRACKET, THERMOSTAT &COUPLER 14024-1906-GW COVE R,T All, M.S, BLUE L,.,.... ---_ ---------------------A R,EU,GR ,ST 14024-19QS-HC COVER,TAIL,ROSE OPERA 1402<1-1906-HT 14024-1906-JZ 23036-1121 3209S,1091 32109-12i1·GW 32109.1211-HS ' COVER, TAll,M.O,SILVE R COVER, TAll,M, EVENTIDE BFiACKET-TAlllAMP CASE·TOOl GRip-FAAM E,M.S, BLUE

2
1

~.~r;.,,/~

140.248 14024C

23036 32098

32109 32109A
11012

·1

32098

~ '~S;5!1071

321098 3210SC 53045 59071 92001 92009 n009A 92022 92075 120 130 lJOA 221
lI10

GFiIP-FRAM E,EBONY' l·---------------------:-AR,EU,GR,ST 32109-1211-JW GRIP-FRAME,M.VIOLET ROYAL 32109-1211-l1 GRIP-FRAM E,C,C.RED 53045- 1051 HOOK-ASS"'" ,ROPE 59071-1139 JOINT,BATIERY VENT HOSE 92001-1847 9~009-'662 92009-1663 92022-1143 92075-1726 120P0820 13080610 130C0614 221 E0620 41080800 702A05350 SOL T,6X14,8LACK SCREW,6X14 SCREW,6X1S WASHEA,6.5XI6Xl DAMPER,ROPE HOOK BOl T-SOCKET,8X20 BOLT-FLA NG E D,6X 10 Sal T.FlANGED,6X14 __ C R EW+CSK-CROS,6X2Q_ S WASH E R·PlAiN-SM AL L,BMM TUB E·AUBBER,5X3S0

<I

'J 2

-l

_)

~,,~~,,~c,

2
4

2 2

2 2. 2 2
4

2 2
4

<'

0O

702

2
4.

2
4

2
lI,

it:

i-92009

2
4

2
4.

2
·4 2

~402a;AJBlC

702

91009~v::'

J.,!" I
\-"

1JO-i

....

130

29

AUG. 1,1991

This catalog covers:

'90-'92

EX250-H1/H2/H3

Chassis
F2Hl

GRID NO.

E-6

This grid covers:

~~======~======~==~~~~
Ret.

Swing Arm

No.

Descriptjon

Spec COde

92049
92046~~

.. y
.0
33040A

',012 33001 33032 33040 33040A 42036 55020 92015 92015A 920156 92046 92049 410

11012"1596 33001-136'-GD 33032-1';62 33040-1110 33040-1125 4203~12i8 55020-1218 92015-1041 92015-1364 92015-1658 92046-1174 92049-1289 41080600

CAP,CHAiN ADJUSTER AAM-COMP-SWING,G.GRAY SHAFT-SWiNG ARM ADJ USTER-CHAIN ADJUSTER-CHAiN,OUTSIDE SLEEVE,16.1X22X213 GUARD,CHAIN NUT,.16MM .. - .. NUT,SMM· NUT,SMM 8 EA RING-NEEDLE, TA2230Z SEAL·OIL WA$HER-PLA IN-SMALl,S M M

2 1 1 2 2

2
1

2
1

1 2 2

1 2 2

2 2

2 2 2 2

2 2

~~

.,

2.2

2 2

2 2.

33040 11012 33040 410

~
~~

uorz
410

if .t

9201SA

920159 92015.A

~
920~5B

I @

30

AUG. 1,1991

. ~".::..

This catalog covers:

~90 '92 EX250-H1lH2/H3 Chassis .....

GRID NO.

-----------------------------------------------------------------f~l~Sl~-----==~~~~~~~==========================~;;~;=~;;~
Ref. No. Part No.
39007.1093 39111·IHJ6 42036-1076 42.036-1077 42036-1073

E~7-- J

This grid covers:

Suspension/Shock Absorber
Descriplion

Spec Code
1

39007 ::19111 42036 42036 A 42036B

AAM-SUSP,UNI TAAK ROO-TIE;UNI TAAK SLEEVE. 12. 1:QOX22 SlEEVE.ARM ,RR SLEEVE,ARM ;FR SLEEVE.ARM,CNT SHOCKA8S0R8ER BOLT,12X90 - BOLT, 12X55 _.aOlT,12X45 BOL T.FLANGED, 12X85 NUT.12MM BUSHING BUSHING aUSHING SEAl-Oll.ARM.GNT RING--Q,19.BX2;2, DAMPE~SHOCKA8S0R8ER BOl T,FLANG ED,12X165
: '~_;,f

.2 2
1 1

.2 2

i
.2

42036C 42036-1019 45014 4501.4-1416 92002 92001,.1931 92002A -92001.1936_ 92002B 92002-1065 S2002e '9201'5 92002-1463 92015~1375 9202a.1597 92028-1598 92028~1599 92049-1109 92055--1215 92075-1654 92150-1116

1 2
1

i1 11 1f -1I .2 2,
1 6

92015

9202BA

92028

920288 920-4g 92055 92150

92075

6 2
3
. -. {

S2?55
;92028a

3911'92055

2 3
2 2 is

2 :2 8 1 1

6 2 3

1
-:..:..

~:-~

S20SS

(s)

-(:) ~

6[-92015

~
42(lJIiA

a
f

2
1

;;;.b
39111_

42036

/)~S:BA
~ 92.049.
42036C
4~14~

92015

~I
S2002C

fo

/92075

31

AUG,1.1991

This catalog

covers:

'90~'92

EX250-H1/H~/H3 Chassis
n'60 92002

GRID NO.

.E-8

This grid covers:

Step
Ref. No.
34.028 34.o28A 34.o28B 34028C 34.0280

Pan No.
34.028-1191 34.028-1192 34.028-1328 ( 34.028-1329
{

! Quanlity-EX250
Oescription
STEP.RR.LH STEP.RR.RH STEP,FR,LH EX250H-009978j STEP,FR,RH EX250H-O(9978) STEP,FR,lH Spec Code "9.01'911'921 IHljH21H31

1
I

34.028-1338 34.028-1338
{

-',

S2002-

nOOlA

34028E 34028F 34.o28G 35.011 35011A 92.0.02 920.o2A 92.022 92.027 92.043 92043A 92.081 92144

~.

--STEP.FR,LH EX25.oH-O.o9979 34.028-1339 STEP,FR.RH 34.028-1339 STEP,FR.RH ( EX25.oH·.o.o9979 35.o11-1525-GO ST A Y,FR,LH, G.GRA Y 35.o11-1526-GD STAY.FR.RH.G.GRAY 92.0.02-1493 92.0.02-1995 92.022-1661 92.027-1732 ' 92.043-1145 92043-1271 92081-1612 BOL T.SOCKET,8X2.o BOLT.BANK SENSOR WASHER.STOPPER COLLAR.STEP PIN.12X42.S PIN.6X34 SPRING,STEP,RR SPRING,STEP RETURN.LH SPRING.STEP RErURN,RH CI RC lIP~ TYPE·E,1 OMM CIRCLIP-TYPE·E.5MM 4 2 2 2 2 2 2 4 2 :2 2 2 2 2
4

2 2
2

~92~3

?
1 1

340iaBID/E \

92144A 482
482A
r<;r'

92144-1567 92144-156-8 482l010.o 482l50.oO

,,
1

2 2 2 2

1 2
:1

tJ-92002A

:9208'-S

~"~~"08'
~~92027 GP~92022

92027-& 92022~
4!!2A_e.!I'

#-482A

32

AUG. 1,1991

This catalog covers:

GRfD NO.

'90-'92

EX250-H1/H2JH3

Chassis
n170
35001/AIBIC

E-9 ·1

This grid covers:

Fender
Ret. No. Part No. Description Spec Code

35001 35001 A ~5001B 35001C 35019 .~el

32001

35001·1145-GW 35001-1145-H8 L 35001- 1145-JW 35001.' 145-L 1 35019-1170 L L 35023-1264 35023-1277 'L 35023-1307 L l 9200H516 92002-1351 92009-1182 .L L 92015-1328 L L 92037-1163 130J0614

FENOER-ASSY-FROI'-lT,M.S,BLUE FENOER-ASSY·FRONT,E80NY AR;EU.GR.ST FENDER-ASSY-FR ONT.M. VIOLET FENDER·ASSY·FRONT,C,C.REO FLAP,REAR FENDER GR,NA,ST GR,NR FENDER-REAR,FR FENDER-AEAR.RR FENOER-AEAR,RR BOLT,W/WASHER,6X12 80LT,6X14 SCREW,5X12,BLACK NUT,FLANGED.SMM CLAMP,HOSE BOL T-FLANGED,6X14,BLACK GR,NA,ST GR,NA GR,NA.ST GR,NA 4
4
"

<a.
130~

35023 35023A 350238 92001 92002 92009 92015 350238 92037 130

._

AR,EU,UK GR,NA,ST GA,NA

4

1 4 2

2 4

4
4

2 6

2 6-

2 6

33

AUG,1,1991

This catalog

covers:

_'9_O_-_'_9_2_E_X_2_S_O-_H_1_'_H_2_IH_3_C_h_a_Ss_i_s
~
\~ 32M3

"21 90"-----==-===::::::::=================::::==:::;===;;:::::;:;:::=: Ref.

No.

·1 E-10

GRID NO.

This grid covers:

Stand

Part No.

Descri p\i on

Spec Code

32043
34CJl1

92150A ~

34024

~~

92001 92002
92015 9201SA 92075 .92081 920alA 92150 92150A

32043·1351·GO 34011·1148 34024.1271-GO 92003-157 92002·1516 92015-1166 92019·021 92075-015 34025-005 92081-1834 92150-1113 92150-1174

BRACK ET·ST AND .SlOE,G.G HAY STAN D·CENTER STAND·SlDE.G.GRAY BOL T,SIDE AND BOLT.CENTER STAND

5,

1 1 1
1

1
1 1

2 2

1 2

NUT,LOCK,10MM,BLACK NUT,LOCK,10MM DAMPER SPRING,STANO SPRING,CENTER STAND BOLT,6MM BOL T,FLANGED, 10X30

,
1

1 1

2 I 1 1 1
1

1 2

34

AUG. 1,1991

This catalog

covers:
,2210

GRID NO ..

This grid covers:

'90 - '92 EX250-H11H2/H3 Chassis

E-11
41002

I Tire
Rei.
No. Part No.

Description

Spec Code
2
1

...

-4J:
410.".~.·~

16126 41002 41002A 41075 41075A 410758

16126.1140 4,002-1819 41002-1820 41075-1014 41075-1015 41075-1016

VALVE.TIRE T1RE,FR,l00/S0-17 52S,K275F(O) TI RE,AR.140r70-17 6&S.K275(O]

2.
1

2
1

BALANCER-WHEEL. 1OG,SILVER BALANCER-WHEEL.20G ,SILVER BALANCER-WHEEL.30G

111 - AR AR AR

AR

AA AR

.sn,V'EA

AR AA AR

~~1' .
41075A

~16126

41002A

35

AUG. 1,1991

This ca.ta/og covers:

GRID NO.

'90 ..... EX250·H1/H2/H3 '92

Chassis
f2230

E-12

This grid covers:

Front Hub
Ref.
No. 41060 4l0S0A 41064 41068 41073 4l073A 41078 92022 92027 92028 92033 92043· 92049 92049A 92143 92143A 481 601

Part No.
41060-1123 41060-1124 41064-1006 41068,'175 41073-1473-GE 41073-1473-V5 41078-1068 41063-001 92027-1726 92028-1066 92033·1041 41082-001 92049-1057 92049-1175 921,43-1185 92143-1187 481J3500 601S6202UU

Descr~ption

Spec COde

GEAR·METER SCHEW.9T GEAR·METER SCREW,23T RECEIVER·SPEEDOMETER AXlE.FR WHEEl-ASSY.FR.G.G~AY WHEEL-ASSY.FR.SILVER NO.1 CASE·ASSY-METER GEAR WASHEA .5. t X9XOA COLLAR,FA AXLE,L == 36.5 BUSHING,SPEEDOMETER RING-SNAP .42MM PIN,SPRING SEAL-Oil, BJN30427 -C3 SEAL-OIL, M H20354.S COLLAR,1's.1 X20X70 COLLAR,FR AXLE.l == 24 CI RCll P-TYPE-C.35M M BEARING-BAll 1 1 .2 1

,.
1 1 1 :2 I

1
1

4107:YA

,,

2 I 1

,
2

1 1

36

AUG. 1,1991

This catalog covers:

GRID NO.

'90 ...... EX250-H1/H2fH3 '92

Chassis

E-13

This grid covers:

Rear Hub
Ref. No.
41068 41073 41073A 42033 42036 42041 92004 n015 92015A 92022 92027 92033 92049 92049A 92051

Part No.
41068·1223 41073-1474-GE 41073-1474-V5 42033-1141-7J 42036-1055 42041·1369 92004-1062 42045·014 92015-1720 92022-1916 92027-1765: 92033-1042. 92049-1056' 92052-006 92057-1305' 92075-1436' 42032-063 . 92143·1416 55004035 . 60186203UU 60tS6205G: 60186303UU 67182550

Description

Spec Code

41073fA

AXLE,RR WHEEL-ASSY.RR,G.GRAY WHEEL-A5SY,RA,SILVER NO.1 COUPUNG-ASSY,RR HUB.M.SILVER SLEEVE.l= 25 SPROCKET-HUB.47T STUD,lOX1S NUT,CASTLE,16MM NUi.10MM WASHER,17.SX34X2.0 COLLAA,RR HUB RING-SNAP.47MM SEAL-OIL.BJN28475 SEAl-OIL.IWC355.27 CHAIN,DRIVE.EKS20L
1 1 1

6 6 1

6 1 6

6 1 6 1

V-OX l08l
1 1

<

~.

~
92075 671

tJ/

92075 92143 92143A 550 601 SOIA 601B 671

DAMPEA.RA HUB SHOCK COlLAA,AA AXlE,L= 13 COLLAR.RR HUB.L'" 111 P!N-COTTEH,4.0X35 BEARING·8AlL,#6203UUC3 BEARING-BALL.1;!6205G BEARING-SALL.#6303UUC3 o RING .

~2041

37

AUG. 1.1991

q
')

This catalog covers;

GRID NO,

'90-'92 EX2S0-H1/H2/H3

Chassis

I
12160

E-14

This grid covers:

I Brake Pedal
No.
43077 92022A 92075

:=:_R~:===================:=====================~o~u;a;n!;it~Y~~E;X~2~~== el. p' NO' .. S C .

art o. escnpnon

. pec

ode

IH11H21H31
1

'90rg11'S2i

92022

43077

92081
180 92075

43017-1074 9202:1·1282 9202:2~326 92075--1585 92081·1:833 18000615

LEVER-ASSY ·6RAKE,P E DAl WASHER,7X.2SX1.5 WASHER, 15,SX24X 1 SPRING,BRAKE

.....!

DAMPER.CHANGEPEDAL
PEDAL

1 11 1.1 11

SOL T-UPSET·WS

t;~
92022A

lao

W"

L.&"!.

.~

I
92022.

S8

AUG.l.i991

This catalog covers:

GRIONO.

This grid covers:

-'90~;92 EX250-H1/H2/H3 Chassis

430151A

F-3

Front Master Cylinder

Ref. No.
11047 13236 13236A 27010 43015 Part No.

Descrlptlon

Spec Code

11047-1125 13236-1205 13236-1221 • 27010-1170 43015-1424

BRACKET ,HOSE&CA8LE LEVER-Cm..!p .FRONT BRAKE LEVER-COMP,fRONT BRAKE SWITCH,BRAKE CYl.INDER-ASSY-MASTER .FR 'CYUNDER-ASSY -MASTER,FR PISTON"COMP-BRAKE PISTON-GOMP-BRAKE STOPPEA~8AAKE,PISTON CAP-BRAKE,FR CAP·BRAKE PLATE-DIAPHRAGM DIAPHRAGM,MASTER CYLINDER HOLDER-BRAKE,MASTER CYLINDER HOSE-BRAKE,FR BOOT,DUST COVER·SEAL,MASTER SCREW,SMM BOLT,LEVER SET BOLT.SCREW,4X12 BOL T,SOCKET,6Xl0 BOL T.Oll.L '" 23 SCREW.4MM NUT.FLANGED,6MM WASHER.l0.5X15X1.5 BANO.L=355
T

43015A 43015-1496 43020 43020-1031 43020A 43020-1098 43022 4,3022-1010 43026 _._.4302~ 1055 43026A 43027 43028 43034 43059 49006 49016 92001 92002 920021\ 920028 92002C 92009 92015 92022
11047

43026-1076 43021-1055 4302s-.1058 43034-1053 43059-1538 49006-1040 49016-1044 92001-1727 92002-1322 ' 92002-1323 92002-1324 92002·1688 92009~1458 92015·1233 43067-O0~ 92072·1197 __ ..

CYLINDER

1 2

1 1 2
1

1 2 2 1 4 2 2
4

1 ,1 2 2 2
1 4

~2072

43059

92002C

JJ

39

AUG. 1,1991

This

catalog covers:

190 -/92 EX2S0-H1IH2/H3 Chassis

43041
F2292

G_R!D_NO_::~'

,-

~F-4;'J
.......

This grid covers;

Front Caliper
Part No. , - 0 0.,

1'1.1",.." ............._,...j- ....... , _ :_'f_·ln

,"Ref_

'._-<~·No.

Descrip;tn:;:;o;:;:', !"""=':::::===-Spec
. ,:::",!,
, ...... , i

Code

41080-1297-CM ..,43020 ,43020-1068 -- 43020A 43020-1069 "., 43D41 - 4304H383-FE -'- 43044 43044-1067

'c,oao

.~

.,

DISC,FR.B.H.SIL\lEB..N.Q..1 .. PISTON-COMP-BRAKE P1STON-COUpE-s RAKE ::3:, CAUPER-A$S¥;FR,RH;M:F.GRAY HOLDER-COMP-CAUPER

- c ...;);,~:

,
1 1 _1 1

1 1 1

L:. '_:~

,i
43044

.,",::43049 '43049/\ -. 43049'8' 43049C 43056

-, 43049-1054 - 43049-,055 43049-1056 " 43049.1057 . 43056-,054

PACKING,piSTON SEAl~': PACKING,PISTON PACKING,pISTON SEAC!~ PACKING,PlSTON -:::~-. BREATHER~B,R.~KE "::i;':.!-;

I. __ .., _...... ..:::::..:;..

,
1
1 1 1 1 1

"'j -

)?

92001

43057 .-43.057--003 43082',43062·1114 49005 - 4900&.' 094 -A9006A -,49006-1 095 92001 _9200 j -1951 9200Z 92081 92144 - 92001- 190 1 -92081.1661-92144-1070

CAP. B REA TH ER '':< ~-;; PAD-ASSY-BRAKE . 800T,CALIPER' BOOT,CAlIPER BOlT,DISC PLAl"E,8X30 BOl T,SOCKET, lOX3J SPRING,PAD STOPPER SPRING,PAD

1 1 1 1

5 2 2
1

2
2 1

::t-

.. ~~.~- ,,:~:
"?

40

This cat.alog covers:

GRID NO.

Ii
This grid covers:

'gO- '92 EX250-H1/H2IH3

430 15fA

Chassis

F.. l~ s

.Rear Master Cylinder

Part No.
13159-1056 43010-i055 43015·1433

Ref.
No .

Description

Spec Code

.~

13159 43010 43015

i-92002A @-9202.2

43015A 43020 43026 43026A 43021 ·43028-

43015·1497
43020·1073 4302&'1064 43026-1077 43026",1065 43059·1639 43059-1651 43078·1080 9200;.1$60 92002-1485 92002-1888 43067:-001 920.22.1601 f!2d:')3-1186 92037-1498 9.2037-1710 92(}43-1303 55002015

CONNECTOR ROD~ASSY -8 RAKE CYUNDER-A$SY ·MASTER .RR CYLINOER~ASSY-MASTER.RR PISTON·COM P·8RA KE CAP-BRAKE' CAP-BRAKE PLATE-DlAPHRAG M DIAPHRAGM _ .. HOSE-BRAKE.RA HOSE-8AAKE,RA RESERVOIR BOLT,WfP.6X16 BOLT.8X30 eOL T,Oll.L = 23 MASTER CYLINDER

43021·1053

43059
43059.A 4~m7a '. 92001 92002

1 1
1

,
1

1 1

1
1
1

1
1 1

1
1

920b2A.

2 2
4

2 2
4 1 1 1

2 2
4 1 1 1

92037A___..@

92033-0

43020
13159~

. ·IN
I

92?55

rl t--t
92043

~2022 92022..4 92031" 92037.A

92033

WASHER,lO.5X15Xl.S WASHER.CIACR1P RING-SNAP,20.SMM CLAMP.RR BRAKE HOS.E CLAMP

PIN.BMM

,
1 2

92055
550

92043

9:1055-1251

RING-O.MASTER CYLINDER P1N-COTTER.2.IJX1S

92022A-©

41

AUG. 1.1991

---------------ThiS catalog covers:

'90 ..... 192 EX250-H 1/H2/H3

Ch assis
43041

GAID NO.

F-6

This grid covers:

Rear Caliper
Ret
No. Par! No.

Descriplion

Spec Code

Jj-43057

41080 43020 43034 43041 43044 43049 43056 43057 43082 49006 49QOSA 49006B 92001 92081 120

41080-1279-CM 43020-1084 43034-1107 -GO 43041-1384_I'"E 43044-1028" 43049-1015 43056--1054 - 43082-1116 49006-1053 49006-1054 49005-1055 92001-'951 92081-134, 120POS16

DISC,AR.SILVER NO,l PISTON-COMP-BRAKE HOLDER-BFlAKE,RR CALlPER,G.GRAY CAl I?E R-ASSY ,R R. M.F.G RA Y HOLDE!i,COM p.GAL!PER PACKING

't) ~

43049

[ CJ./

43020

43057-003

CAP-BREATHER --'PAD-ASSY-BRAKE BOOT,PISTON SEAL

SR EA THER-S AAK E

1
----~~~-.,-.

1 1 .-1 11 1
1 1• 1

BOOT.CALIPER BOOT. CALI P ER BOl T.DISC PLATE.8X30 SPRING BOl T-SOCKEJ

3
1

1 2

:3

3 2
1

'.;

42
'-.-~~---

AUG. 1.1991

--_. ~

This catalog covers:

GRID NO.

'90,... '92 EX250-H1/H2JH3

Chassis
F2:510

F-7

This grid covers:

Handfebar(EX2S0-H1
Ref. No.
13042 13091 ·13091A 13168 27010

)
Spec Code IOuaniity-EX250 l'901'91j'9~ _l IH11H21H3l 1 2 1 1
1

Part No.
13042-1077 13091-.1624 13091-1652 13168-t448 27010-1094 43094-1054 46003-1322 46012-1223-GO 46012-1224-(>0 46019-1072 46075-1088 46076-1168 46091-1538 46091-1539 46.092-1162 92002-1178 92009-1134 92009-1584 92015-1191 92015-119.7 92066-1 on 92066-1216 92143-1379 92144-1467 92150-1185 110C0640 120$0620 220C0520 221C0316 410F0600 ~-

Description
WEIGHT.HANOLE HOLDER.CLUTCH LEVER HOLDER,CLUTCH LEVER LEVERCHOKE SWITCH,CLUTCH,BLACK ADJUSTERCLUTCH l.EVER HANDLE HOLDER-HANDLE,LH,G.GRAY HOLDER-HANDLE,RH,G.GRA GRIP-ASSY.THROTTLE

t-.~2'50
<16012

43094 46003 46012 46012A 46019 46075 46076 46091 o4609tA 46092 92002 92009 92009A 92015 92015A 92066 92066A. 92143 92144 92150
110

r
2 Y ""
1 11

46076

GRIP,LH LEVER-AS$Y -G RIP ,CLUTCH HOUS1NG-ASSY-CONTROL,RH HOUSING-ASSY ·CONTROL.lH LEVER-GRIP, CLlJTCH BOL T,SOCKET.8X20 SCREW,CABLEADJUST,8MM,8LACK SCAEW,5X35 NUT.LOCK,6MM,BLACK NUT,CABLE ADJUST LOCK,BLACK PLUG,9.5X8,POLYETHYLENE PLUG COLLAR SPAlNG BOLT,8X20· BOLT,6Xo40 BOl T-SOCKET,6X20 SCREW-PAN-CAOS SCREW-CSK-CROS WA$HER-PLAIN-SMALL,6M 4
1

. cl>92009A 270'O~". ~221

410

,
4 1 1 2
1

2 1 1

46091A

46091

120 220 221 410

2 M, BLACK
4 2

43

AUG. 1,1991
"';i-"

-,f,

.1

This catalog covers;

GRID NO_

'90 ~ '92. EX2S0-H1/H2/H3

Chassis

-----------------------------------·4-~-1-9-------------------F2J!~OAA~---:::~=============================================;=====;;;==~
Ref.
No_
-~

F-8

This grid covers:

Hand leba r(EX2SO-H2/H3)

Part No,

Descripllon
HOLDER,CLUTCH LEVER HOLDER,CLUTCH LEVER _-LEVER,CHOKE SWITCH, CLUTCH.BLACK ADJUSTER.CLUTCH LEVER ADJUSTER,CLUTCH LEVER HANDLE ,lH,G. G RAY HANDLE.RH. GoGRA Y GRIP·ASSY,THAOTTI..E GR!P.LH lEVER.ASSY ·GRIP .CLUTCH LEVER-ASSY -GRIP ,CLUTCH HOUSING-ASSY-CONTROL,RH HOUSING-A$SY·CONTROL,LH LEVER-GRrp,CLUTCH

Spec Code

~
13091 13091A 13158 27010 43094 43094A 46003 46003A 46019 46075 46076 46076A 46091 46091A 46092 92002 92009 92015 92015A 92066 92066A 92143 92144 110 120 220 221 410 13091-1624 13091-1652 13168-1448 27010-f094 ":3094-1053 43094-1054 46003-1348-GO 45003-1349-GO 46019-1072 46075-1088 45076-1168 46076-1160 4609H5.38· 46091-1539 , 46092·1162 92002-1178 92009·1134 92015-1191 92015-1197 S2OSS-l0n 92066-1216 92143-1379 92144-1467 110C06-40 1_2080620 220C0520 221C03t6 41,OF0600

92002 92056A--o
40075

.,
1 1 1

i-S2oo2
I

1 1 1

BOL i,SOCKET .8X20 SCREW.CABLE ADJUST,6MM,BLACK NUT,LOCK.6MM,BLACK NUT,CABLE ADJUST LOCK,BLACK PLUG ,9.5X8,POL YETHYLENE PLUG COLLAR SPRING 80LT,6X40 BOL T.SOCKET,6X20 SCREW-PAN-CAOS SCREW-CSK-CR OS WASHER-PLA1N-S MALL.6M M ,BLACK

4 ., 1
1 1

4 1 1 1 4
1

4 1 1
1

1
1

2
4 2 2

2
4-

2 2

AUG. 1,1·991

This catalog covers:

GRfDNO.

'90-"92 EX250-H1/H2/H3

Chassis
~OOl

F-9'

This grid covers;

Front Fork
Bef. No.
11009 11009A 11012 44001 ,14005 Part No. Description Spec Code

44013 ~_--J.__--,

U -,,~
92026-El'
.8-~

I~

11012~ 92055-0

44045-002 44041Hl67 11012~1764 44001-1817~GO

U'

~~~

&-22OA

44006 44013 44022 440:26 44028 44037 44,039 44065 ~ 44065A 92001 92002 920t5 92022' 92(i22A 920228 . ~92026 ~92033 9203i' A

1332 44022-1261 44026-1473 44028~1003 44037~l296 44039~12tl2.GD 44 06.So-1 b83 44065-'084 44041-040 92002-1316 92015-1237 l 92022-1455 92022-1598 92022-231 92026-1288 92033·1047 92037.1539 92037-1896 92047-012 92049.13-1..2 92056-003'" 92055-1050 92093-1314 92150,-1438 92170-1200 130G0835 132E0620 L
t,

~se'f 440t3-

GASKET,FOAK DRAIN PLUG GASKET ,CAP~FORK TOP FOR K-FRONT ,G:GRAY PIPE-LEFT FORK OUTER ~ PIPE-RIGHT FORK OUTER PIPE-FORK INNER CYLlNOER.FORK' SPR ING·FRONT f'O RK. ~ GUIDE~FQRK SPRING HOLDER-FORK UNDER HOLDER. FORK UPPER, G. GRA Y BUSHING-FRONT FORK.INNER PIPE BUSHING.FRONT FORK BOL T,SOCKET,FORK CYLINDER BOL T.SOCKET.8X38 NUT.FLIINGE D,6M M, BLACK EU,GR.NR,ST.UK EU:GR;NR.UK WA.SHER,FORK OUTER PIPE,lWA WASHER WA5HER,3D.5X50XO.$ SPACER,FORK,L'" 100 RINQ·SNAP,FORK CLAMP,WIRING HARNESS CLAMP,HOSE RACE.STEERING STEM BEARING SEAL-OIL,FORK OUTER TUBE SEAL-OIL,STEEAJNG STEM RING-O;FORK TOP~CAP . SEAL,FORK OUTER TUBE. BOL T,FLANGED,10X32 CLAMP,HOSE BOL T-FL.ANGEO,8X35 'SOL T-FLANGEO-SMALL BOl T-FLANGED-SMALL SCREW·PAN-CROS SCREW-PAN-CROS,6X8 -EU.GRNR.ST,UK EU,GR,NR,UK 1 2

;;
2
1 1 1

:1 2 ,2

2 2 1
1

:1

2 :1 2 2
1

;;
2 ;;

:1

2 2

2 2

@-92Q93
~

~ - ii
4il02S~ ~

44037

1 2 :2 2

I 2

1 1

2 2 :2 1

2
2

:2
2

"""= ...-----92033
@-92D49

<0-

92022

2 :2
1

:2

2 1 2 :2

2 :2 1 2 2

@--44055A

92037

2 2
1

92048

1 :2 1 2 1 :1 2. 2 1 2

92049 92ci49A 920S5 92093 92150 92002

~.

:2
:2

2
1

2
:2
1

92170 130 132 132A 220

0-1.009A ~92001

:2

2.

Ref. C~ble ®-11009A ~92001

132J0612 22080408 22080608

220A

45

AUG, 1,1991

~.,

. -..'

...

~.-~~-

This catalog covers:

GRID NO.

'90-'92 EX2S0-H1fH2/H3 Chassis

F-10

This grid covers:

Fuel Tank(EX2S0-H1/H2}
Ref. No.
14024 32052 43049 51003A 510038 51023 51049 92001 92002 92022 92027 92027A 92037 92037A 92055 92055A 92075 92075A 92140 92144 92160 120 130 132 Part No.

Description
COVER,TANK CAP BRACKET-TANK,RR PACKING,TAP VALVE TANK-COMP-FUEL.C.C.RED TANK-COMP-FUEl.M.S.6LUE TAP-ASSY ,FUEL CAP· TANK.FUEL BOlT,6X20 - BOLT ,SCREW ,4X12 WASHER,6.2Xi ixi.s

Spec Code

1Quantity· EX250 1'901'911'921 .1 IH11H21H31 I

92027

92075Al.

L.. ?

132

' 14025-1913 32052-1254 43049-1066 51003-5185-L 1 51003·5185-GW 51023-1173 51049·1091 92001-1091 92002-1996 92022-163 92027-1450 92027-251 92037-1069 92037-1712 92055-1112 92055-1419 92075-1690 92075-209 92140-1051 92144-1212 92160-1197 120S0512 130G0610 132J0625 180D0625 22080308 22DC0508 670B1504 702A07680

~~
L_

1
1

[51 003AIB l_

2 2 1- 1 2 2 1 2 1 2
1.

52037

COLLAR.l'" 13.1,BLACK COLLAR,L= 13.1 CLAMP,WIRING HARNESS CLAMP RING·O,FUEL. TAP PACKING RING-O,TAP DAMPER LEVER

"'" ~ "f'
~~ .180

92160

92027A

BAlL.STAINLESS.5/32" SPRING.FUEL TAP KNOB DAMPER,FUEl TANK BOLT-SOCKET 80LT-FLANGED.6X10 BOLT-FLANG EO-SM ALL BOLT-UPSET -WS,6X25 SCREW-PAN-CROS SCREW-PAN-CROS o RING,4MM TUBE-AUBBER,7Xl0X680

DAMPER

2
1 1

1 2 7 4 1 2 2 1 1 2 7 4
1

i-130

lBC

2 2

22DA 670 702

220

A6

AUG. 1,1991

This catalog covers:

GRID NO.

'90 - '92 EX2S0-H1/H2/H3

Chassis
F

2'1OA:;------::::::::.....:=======================
Ref. No.
14024 32052 43049 510030 510D3E 51023 51049 92001 92002 92022 9.2027 . 92027A 92037 92037A 92055

F~11

This grid covers:

Fuel Tank(EX2S0-H3)
p art No.

.. Oescrlptlcn

S d ' pee Co e 1'901'911'921

IH11H21H31

IQ;::ua=n=(=itY=-:;EX;2;:5;;O
I I

132 92027 92075A.L

.IJiI

L.

~6&

14025-1913 32052-1254 43049-1066 51003-52SQ,.JW 51003-S272-HS L 51023-1173 51049-1091 92001-1091 92002-1996-' 92022-183 92027-1450 92027-25, 92037-1069 92037-1712 92055-1112

COVER,TANK CAP BRACKET-T ANK,AFI PACKING,TAP VALVE TANK-COMP-FUEl, M. VIOLET .ROY AL TANK-COMP.FUEl,E80NY AA,EU.GR,ST TAP-ASSY.FUEl CAP·TANK,FUEl BOLT.6X20 - eOLT,SCREW,4X12 WASHER.6.2X11X1.5 COlLAR.L = 13.1,8 LACK COLLAR.l=o 13.1 CLAMP,WIRING HARNESS CLAMP RING-O,FU.EL TAP PACKING RING-O.TAP LEVER DAMPER DAMPER BAlL,ST AI Nl ESS,S/32SPRING,FUEL TAP KNOB DAMPER.FUEl TANK BOLT·SOCKET BOLT-FLANGED.6X10 BOl T-FLANGED-SMAll BOLT -UPSET-W:SJ3X25 SCREW-PAN-CROS SCREW-PAN-CROS a R1NG,4MM TU BE-RUBBER. 7Xl OX680
1

(S100301E)

1 2
1

2 .1 .2
I

1 1
1

~.
92160

92055A 92055-1419 92075 92075-1690 92075A • 92075-209 92140. 92140-1051 92144 92144-12,2 92160 120 130 132 180 220 220A 670 702 92160-1197 121)S0512 130G0610 132J0625 15000625 22080305 220C0505 57081504 702A07680

1 1 1

®,
.

~92037A

2 7 4 1 2 2

47

AUG. 1,1991

This catalog covers:'

'90 ....... EX250-H1/H2/H3 ~92

;

Chassis
F2S10

GRID NO,

i
I

[ F..12 ]

~~~==~~==~~==~======~~~~
ReI. No, Part No.. Description

Seat

This grid covers:

Spec Code-

Quantity-EX250 [§OI'91i'921

53001

49031 53001 53003 92002 92081

49031-1058 53001-1617 -MA 53003-1192_MA 92002.1616 _ 92D81.1580

IH111-1211-131 LA TCH,SEA T LOCK

SEA T -ASSY, DUA L, BLACK

1-1
1 1, 1 1

1
1 1

LEATHER,SEAT,BLACK BOL T.SocKrr,6M M SPRJNG,HciOK RETURN

2 2 222

48 AUG. 1,1991

This catalog

covers:

GRID NO.

'90-'92

EX250-H1/H2JH3

Chassis
F,S30

F-13

This grid covers:

Meter
-Ret.
No. 14024 14024A 23008 25001 25001A 250018 Part No.

2S00,1/NB

t1-92077A
~92077
I

Description
COVER,METER

._----,

Spec Code

14024·1918 L L 14024·1950 L 23008·1431 25001-1809 L L 25001-1810 1. 25001·1819 L 25005-1453 1.

L

HOUSING AR.EU.GR,ST.UK AR.EU.GR.UK COVER,METER HOUSING NA SOCKET·ASSY,METER M ETER·ASSY ,KPH AR,EU,GR,ST AR,EU.GR METER-ASSY,MPH UK METER-ASSY,KPH NR SPEEOOMETER,KPH SPEEDO!vl ETEA,MPH AR,EU.GR,NR.ST AA,EU.GR,NA UK

t
2~005lA

e.

25005 2S00SA 25008 25015

25005-1454 L 25008·1150 25015-1290

BRACKET·METER TACHOMETER.X1000R/MIN COVER·METER CAse,UPP METER,TEMP METER,TRIP SeR EW.TAPPING .4X 16 WASHER.S,2X16X 1.2 BULB.12V l,7W 8Ul.B,14V3W OAMPER,METER8RACKET KNoe.TRIP R'E'SET ' KNOB.TRIP RESET SOL T-FlANGED.6X14 NUT-HEX

25023 25023·1167 28011 28011-1117 28011A 28011-1118 .. 92009·1163 92009 92022 92022-253 92069 92069A 92075 92077 92077A 130 311 92069·1059 92069·1068 92075·1495 92077·1087 92077·1094 130C0614 31180500

1 1 5 3 3 5 3 1 1 2 3
1 1

5 3

5 3

33 5 '5 33
1 1

1 2 3 2 3

130

49

AUG. 1.1991

This catalog covers:

GRID NO.

'90 -'92

EX250-H1/H2/H3

Chassis

F-14

Ttiis grid covers:

Cable
ReI.
No. 540.01 54011 54012 54012A S4017 Part No. Description

Spec Code

54001·11.l!5 54011-1308 54.012·14.06 54.012-14.07 54.017-1128

CABLE·SPEEDOMETE'R CAB LE ·CLUTCH CABLE- THROTTLE.OPENI NG CABlE- THROTTLE,CLOSING CABLE-STARTER ....

D'

92015
92037 132

NUT,FLANGED.6MM.Bl-ACK L'-~~~~------EU,GR.NR.ST.UK l EU.GH.NR,UK 92037-1777 CLAMP,CABLE 132E0625 BOLT -FlANG ED-SM ALL L------------EU,GR.NR,ST.UK l EU.GR.NR.UK

92015-1237

92015
92037 . -, ~

'"
~

~'
50 AUG. 1,1991

-:-~

This catalog covers:

'90-'92 EX250-Hl/H2/H3

GRID NO.

Chassis

G-3·,
-,.

This grid covers:

Side Cover/Chain
Part No.
11009·1892 14024-1942-HC 14024-1942-HT 14024-1943·HC 14024-1943-HT 16146--n09-HC 16146--1109-HT 16146--111o--HC 16146-1.11o--HT :l6010-5394-HC
~r_ _ •• -: ___

Case(EX250-Hl/H2)
Spec Code Quantity-fX250 '90 1'-911'921 H11H21H3!
"2

Ref. No. 11009 14024 14024A 140246 14024G

Description

I T

Ref. Label

.'

GASKET.LENS COVEA.JiGCESSO RY.tH. FiOSE COVEA,ACCESSORY.LH. M.O.SIt. VER COVER.ACCESSORY,RH.ROSE COVEA,ACCESSORY.RH.M.O.SllVER . COVER-ASSY,ACCESSORY.LH,ROSE COVER-ASSY ,ACCESSORY.LH.SIL VER COVEA-ASSY .ACCESSORY .RH.ROSE COVER-ASSY.ACCESSORY.RH,SIL VER COVER-SIDE.LH.ROSE OPERA .
•• ~

"'~1J~
92002

~a~
~

~-

----

-~.._"_.~

___

~_____._...,._,,_~_

16146 16146A 161468 16146C 360108

,,
1

1-'

~_.~~

1 1 1 1 1: 1 2 2

1
1

14024BlC

92075
! 36i)1 0 BIOI

36010G 360100 36010E 36014 92001 92002 92009 92009A 92071 92071 A 92075

36010-5395-HG 3001 Q..5396-HT 3601.0-S397.-HT 36014-1147 92001-1847 92002- T4.72 92009-1297 92009-1662 92071-056 92011-1043 92075--1629

COVER-SIDE,RH.ROSE OPERA COVEA-SIDE.lH.M.O.SllVER COVER·SIDE:RH,M.O.SIL VER CASE-CHJiJN BOl T,6X14, SLACK SOL T,TAPPING.5X16 SCR EW ,TAPP! NG,4 X20 SCREW,6X14 GROMMET GROMMET DAMPER

2
4 2 4 2

1 1 1 1

2
2

"
2

"

1
i! :i
~:
I

~! -a

I'!"

il

I: u

S1

AUG. 1.1991

[
iir

['

II·

I~

This catalog covers:

GRID NO.

'90 -'92 EX250-H1/H2fH3 Chassis

F2610A (36010GII)

G-4

This grid covers:

Side Cover/Chain Case(EX2S0-H3)

Ref. No. 11009 14090

ICluaniHy-EX250 Part No.

Description Spec Code \'90 j'91j'921
IH1111211-131

Ref. Latilil

'4090A 14090B

l------------AR;EU,GR,ST 14024-1942-JZ COVEA,ACCESSORY,LH,EVENTIOE 14024-1943-GW COVER,ACCESSORY,RH,BLUE. l AR,EU,.GR.ST 14090C 14024-1943·JZ COVER,ACCESSORY,RH.EVENTIDE 16145-1109-GW l 16146-' 109-JZ 16146-111 D-GW l 16146-111 Q-JZ 36010-5454-GW l 360 1()"54S5-GW L 360,I).S4S6-JZ 36010-5457 -JZ 36014-1147 92001- 1847 92002-1472 92009-1297 92009-1562 92071-056 92071-1043 92075-1629 COVER-ASS¥ ,ACCESSORY ,LH,BLUE AR,EU,GR,ST COVER-ASSY,ACCeSSOAY,LH.EVENT! COVEA-ASSY,ACGESSORY,.AH,BLUE AR,EU"GR.,ST GOVEH-ASSY ,ACCESSORY ,RH, EVENTl COVER-S10E,LH,M .S.BLUE AR,EU,GR.ST COVER-S!DE,RH,M.S.B LUE ,AR,EU,GR.ST 1. 1

n009-1892 GASKET,LENS 14024·19,42-GW COVEA,ACCESSORY

2
,LH, BLUE

'6146
,!

16146A 161468 1614GG 36010F 36010G 36010H 360101 36014 92001 92002 92009 92009A 92071 92071A 92075

COVER-SIDE ;lH.M, EVENl'l DE _ COVER-SIDE ,RH,M.EVENTtDE CA'SE-CHAIN BOLT ,6X14,BLACK BOll'.TAPPING.5X16 SCREW,TAPPJNG,4X20 SCREW,6X14 GROMMET GROMMET DAMPER

1 1

2 4 2 4 2 2 2

52

AUG. 1,1991

This catalog covers:

GRID NO.

This grid covers:

~90..... EX250-H1/H2JH3 '92

Chassis
F2710

G-S

Head Lamp
Description·
BRACKET.HEAD LAMP.LH BRACKET;'HEAD LAMP:RH LENS-COMP.HEAD LAMP

Spec Code

.----------------UK

LENS-COMP.HEAD LAMp -----------AR.EU.GA.NR.ST ------------AA.EU.GR.NR SOCKET~ASSY,HEAO LAMP

._----- ,._-

92015 920.69
92069A

49016

4901~1108 92015-1094 92069-071

9.2075

_ COVER-SEAL.HEAD LAMP .- -- - NUT.6MM . BULB.12V4W 92069-1002 BULB,12V 60f55W,H4 2306~008 DAMPER.PARKING LAMP 130J0610 130,)0614 BOLT-FLANGED BOLT-FLANGE D.6Xl 4.BLACK

1
---4

1
4 1

-4 1 1

1
1

130 130A

444 444

49016

'92015

130A

§-S2069
®--S2075

;-:
53
AUG. 1.1991

covers: '90 -..'92 EX250-H1 fH ~JH3 Gh assis

This catalog

GRID NO.

G-6

Covers: Tail Lam.p

This grid

ReI.
No.

Part No. 11009-1889

11046-1109 .23025-1209 230'25-1120

Descri ption

Spec Code LENS PLATE

1 1 .2

92075

11046 23025 230'26 9200'2 9200'9 92015 92022 92027 92069 92075 92160

110'09

92002-1124

GASKET.TAllLAMP BRACKET.lICENSE LAMP-TAil lENS.TAllLAMP SOLT.6X15

1 1 1
1

.2 .2
.4

.2 2
4

92009-1505
92015-1367 92022-1557 92027-251, 92069-063 92075-035 92160...1162

SCREW.T APPING,4X30 NUT,FLANGED.6MM WASHER.6.5X20Xl.6 COllAR.l ~ 13.1 BULB.12V·21/5W -. DAMPER DAMPER.

.2
.; .2

.2 .2 3 2

.2 1 3 .2

.2 .2 3 .2

IlOOO

S4

AUG. 1.1991

~ ---

-------_

.-~-

.-

This catalog

covers:

'90 -- '92 EX2S0-H1/H2/H3 Chassis

2J040a
~-

Ref. No.
11009 23008 23040 23040A ,23040B

Part No.
11009--1576

Description

Spec Code
2 2

23008-1273 2304Q.1143 2:3040--1189 ' 23040..1190 2'3048-1068 " 23051-1164 23051., 2-11 2305',.1212 92002~1412 92009-1;42 92015::-1237 92022~1346 92022·1612

GASKET,SIGNAL LAMP SOCKET·ASSY,SIGNAL LAMP,FR LAMP·SIGNAl,RR LAMP·SIGNAL,FR ,lH LAMP-SIGNAl.FR"RH LENS-SIGNAL LAMP BRACKET·SIGNAl LAMP 8RACKET,SIGNALLAMP,RA,LH BRACK ET·SIGNAL LAM P,RR ,RH a,OLT.TAPPING.5XlG -

2
2 2 1 1

, ,
2

2 2

23048

23051 23051A 230516 92002

"2 2 22 11 1- 1 22
2

2 2 1
1

2 2 6 4 2 4

92015 92022 92022A 92069 92075

92009

SCREW.T APP!NG ,4X12'.BLAC'K NUT,R.ANGED,6MM,BLACK' WASHEH,6~5X20X 1.G,BLACK WASHER,SIGNAL LAMP BUlB"i2V21W (LOCAL PROCUREMENT ITEM) DAMPER,SIGNAl LAMP SOL T· FLAI-lGE D,5X 16.8LAC~

5
4

2 8
4

:2
4

2
4

130

9207$-1698 13OJ0616

2
4

2 4

'./~~~~._F:._~ ..~.
.-:,;../

;.,.v... _-

~.~

... --.-

~:~ __

.~
n075 130518
92~5~

'_-

'~~~:-'.-

::>
92022A , 92015

,!
I·

I @

~
23051A

92012A

55

AUG. 1.1991

This catalog covers:

GRID NO.

'90 -- '92 EX250-H1/H2JH3 Chass is

S2037A

G-8
F2?60

This grid covers:

Electrical
Ref. No.
26006 26006A 26bll 26·011A 26012 26021 26030 27002, 27003 49016 Part No.

Equipment
Description
Spec Code IQuantily-E)(250 i'90j'91_!'921 Ilil1H2Jli31
1 4

92072

26006-1067 26006-1068 26011-1352 26011-1353 26012-1205 26021-1081 26030-1041 27002-1053 27003-1285 ~9016-1124 92037-1069 92037-1163 92072-1195 92072-1237 92072-1250 92075-1688 13ClB0612 18680610

FUSE.30A-G FUSE,1OA·R WIR EO-LEAD, A TTERY( + } S WIRE-LEA D,HA TTERY( -} BATTER Y,' 2V SAH.FB9L-A2K(K2J JUNCTION- BOX HARNESS.MAIN RELA Y-ASSY,TURN -SIGNAL HORN COVER-SEAL,FUSE CLAMP ,WIRING 'HARNESS CLAMP,HOSE BAND.L=lB5 BAND,l= 250 BAND,L= 100 DAMPER,JUNCTION BOX BOlt -FLANGEO',6X 12 BOL T-UPSET-WP

4
1 I 1

1 1

1 1 1

,Ret. Front Master, Cylinder'

92037 92037A 92072 92072A 920728 92075 130 186

4
1

4
1

4 1

7 2 2
1

7 2 2
1 1

~
1 1

7 2

~=
Ref. Turn Signal

'2601,-if
9'2037

This catalog

covers:

GRID NO.

'90 - '92 EX2S0-H11H21H3 Chassis

1~2770

G..9

I Ignition
Ref. No.
110<l5 11045A 110458 11045C 14024 21007

This grid covers:

Switch (112)
Description

~-!.

27004/A

~fl L::J
27008

.Part No.

Spec Code

11045-1354 BRACKET. REFLECTOR.FR.LH L--------------------------------AR 11045.1355 BRACKET.REFLECTOR .FR.RH l~·~------------------------------AR 11045-1521 BRACKET,REFlECTOR,RR L---------------------------------AR 11045-1541 8RACKET.AEARBRAKE SWITCH 14024~ 1532 COVER,SIDE 5T AND SWITCH

1 1 1

:i
~
1

-~---130

---.- --------

---.~--~

i-92002A-

21007·5027 ROTOR,LOCK,TANK CAP _ . --1 . --.~-~,. l,~· -------------'------AR.EU,GA.ST,UKL AR.EU.GRUK 21007A 21007·5028 ROTOR.LOCK.TANK CAP L----.,..---------------------NA 27004 27004-0393 S!NJTCH-A5SY .- t.-·----------AR .. EU,GR,ST.UK L . AR.EU,GR,UK 27004A 27004-5403 SWITCH-ASSY . L -NR 27005 27005-5.091. SWITCR-ASSY-IGNITfON l------------AR;EU,GR,ST,UK L AA,EU,GR,UK 27005A 27008 27005--5092 l "27006-1103 (OPTION) 27010-1152 27010-1223 27015-5172 l L 27016-5173
L

jl

SWITCH-ASSY-IGN1T10N KEY-LOCK,BlANK SWITCH,I;IRAKE LAMP SWITCH,SIDE STAND LOCK,ASSY,S EAT .,,"NH

1

1. 1 1 AH,EU,GR,ST,UK AA,EU,GR.UK
[ ,I

130A

?'
92015A

2B012

27010 27010A 27Cl16

_ :.:w~

l .,

:~
4 1 2 2 2
4

27016A 28012 2B012A 92002 92002A

92015A

LOCK-ASSY,SEA T REFLECTQR-AEFlEX REFLECTOR-REFLEX BOLT.6X12 BOLT,TORX.6X1.& SGREW,5X20 NUT,FLANGED,5MM.8LACK NUT,FLANGED.5MM AR EU,GR,NR,ST,UK AR EU.GR,NR,UK AUG. 1,1991

92002

28012~1003 l28012-1077 92002-1132

L

NR
AA 4
1 2

1
2

-,

92C02~1333
92009-1459

AR

2 2 2 3

2 2 2 1 3

-j,

l_

92009 92015 92015A

2701M

U
28012A

92015-1237 L 92015-1159 L l L

2 1 3

.1.. ~
t.t
~'1

II'

tl'

F
~

57

This catalog

covers:

'90~'92 EX250-H1/H2/H3 Chassis

270041A

GRID NO.

G-10

This grid covers:

Ignition Switch(2/2)
Ref.
No. 920158 92081 130 130A 311 411 <i61Part No,

~I

!}'07IA

ifl L:J
27006
130

Description

lQuantily-EX250
Spec Code
__ 1'901'91 !'921 _lH11H21H31

92015-1367 l--------NUT,FlANGED,6MM 27011-004 SPRING,BRAKE LAMP SWITCH 13090510 BOLT-FLANGED 13000610 BOLT-FLANGED 31180500 NUT-HEX L.-------411E0600 461F0500 WASHER-PLAIN.6M M ER~SPR ING.SM M

___

-_.-_. __,-_ .

WASH L--------

--

__

~
28012

28012

27010A

58

AUG. 1.1991

This catalog covers:

'90-'92 EX250-HlIH2JH3

Chassis
56007

GRID NO.

f2810'~-------:~~===========:====================~========:;;:====;:;:~ Ref.
No.
1402-4 56007 56008 57002 57002A

G-11,

This grid covers:

Tool

Part No.

Descriplion

Spec Code

jQuanliiy-EX250 ~90(91)'9'2J T IH11H21H3J J

56019-120 56007·1352 5600S-:10l9 560 19. 1tlB-GW 56019-108-HC

L·------------------ ......

THREE BOND T81211,HTIRS,WHITE TOOL-KIT BAG,TOOL PArNT.1I12l.M.S.BlUE -AR,EU.GR,ST PAINT.1/12L,1.R.OPERA

570028 56019--108--HT PAINT.1/12L.M.O.SllVER 57002C56019-1.08--HSPAINT,1112L,EBONY l·--------------AR.EU.GR,ST 57002D_.56019-1cYa..,JW, _, PAINT,1"2L,MJ/IOLET .__ 57002E ,5601g-10S-JZ PAINT,l/12L,M.EYENTIOE 57002F56019-10a-U PAtNT,l/12l,C.C~AED ' 92104 921n7 92107A 92tH) 921 lOA 921108 92110C 92110D ·92110E 92110F 92110G 92111 92112 92127 S2110F '921 04.() 02 92107-005 92107-1053 92110-1015 92110-1139 92110-11-46 92110:.1150 .9211 G-1152 92110-1153 921;0-3703 92127-003 92111-1051 92112-003 92127'()O2 GASKET~LIOUIO,TU,BE,'OOG,SILVER TOOL-OAIVER.#3PHlllIPS TOOL-DRIVEf'i,#2PHIlLJP$ TOOL-WRENCH,AlLEN.5MM TOOl-WAENCH,SOX,8MM TOOL·WR ENCH.BOX,lBMM TOOl-WRENCH,BOX END,24MM TOOl·WRENCH.OPEN END,10X12 TOOl·WRENCH,OPEN END,14X17 TOOl·WAENCH.AlLEN,4MM TOOL· WRENCH.ALLEN.6 MM TOOL-SAR.S·OX END WRENCH TOOL.PLlERS TOOl-WRENCH.ALlEN,BMM

1
1 1 1 1

1 1

·1
1

1 1

1
1 1

"

~ ~

59

AUG. 1,1991

,_-' ---.............~-.---.
This catalog covers: GRID NO.

'90~'92 EX250-H1/H2JH3 Chassis

'56040

------------------------------------------~------f2--a60~----~~~======================================~~=========
~

G-12

This grid covers:

Label

!Sa.wa~aki

~ ~

Ref. No.

Part No.
56031·1451 S5Q31~1701

Description

Spec Code

Ref. SUI

56031
56031A 560318 56040 56040A

55031C

56031~1i'31 55031~1733 56040-1157

56040-1206

L--------------------------------UK
LA BEL~WARN!NG .ASBESTOS

LABEl.MANUAL.Oll&OIL FilTER lABEl·M AN UAl.DAll Y SAF ETY LABEl.MANUAl,BATTERY VENT LA BEL-MANUAL. CHA IN LABEl,UNLEADED PETROL ONLY

L------~------~----------------UK
ReI. Fuel Tank

5~.
~~OA
....

~~
: . W-S90J1C

60

AUG. 1.1991

This catalog covers:

.i90~ '92 EX2S0-H1/H2/H3

Chassis

F2~~\~-----:==~========:=====~==================~======~~:;~;;;;~
Ret. 1RedJ

I'. G:".13. ,I

GRID NO.

This g'rid covers:

Decal(Red/Rose){EX250-H1/H2)
Part No. Description

No.
56014 56049 56049A 560498 56049C 560490 56049E 55050 56050A

Spec-Code
TANK;KAWASAKJ TANK.l.H TANK,RH COVER,LH COVER.RM

56014-1257 56049-1653 5604·9-1654 56049-1655 56049-1656 56049- i701 $6049-1702 <, 5SD50-1514 560S(l...1558

EMBLEM,FUEL PATTERN,FUEL PATTERN.FUEL PA TTERN,SIOE" PATTERN,SIOE

2.
, 1 1 1

1 1 1 1
1

PATTERN.SIOE COVER.UPP.LH. PATTERN,SIDE COVER,UPP;RH MARK,KAWASAKI MAAK;ZZ-A

1 I 2

1 1 2

:l ,

[Rosel

IRosel

61

AUG .. 1.1991

This catalog covers:

'90 ~ J92 EX2S0-H1/H2/H3

Chassis

·1 G-14 I De'cal(B'luefSilver)(EX250-H1/H2)
fZ B61
A

GRID NO. :.~ This grid covers: '.

ReI. No.
56014 56049 56049A 56049B 56049C 560490

Part No:

Description

Spec Code

5601"4-1261 EMBlEM,FUEL TANK,KAWASAKI2 ------------AR,EU,Gf\,UK L 56049-1657 PATTERN,FUEL TANK,LH L ------------AR,EU,GR,UK PATTERN,FUEL ANK,RH T 56049·1658 ------------AR,EU,GR,UK L 5604g...1659 PATTERN,SIDE COVER,LH ------------AR,EU,GR,UK L 56049-1660 PATTERN,SIDE COVER,RH L ------------AFl.,EU,GR,UK

.. ,

560491A

PA TTfRN,51 DECOVER. UPP, H L 56049·1703 ------------AR,EU,GR,UK L 56049E 56049-1704 PATTERN,SIOE COVER,UPP.RH l ------------AR,EU,GR,UK MARK,KAWASAKI 56050 5605()..1559 ------------AR.EU,GR.UK L 56050A . 560S(}.1550 MARK.ZZ·R ------------AR,EU,GR,UK L

2 :;

(Silver)

(Silver)

62

AUG. 1,1991

--~~

~."""~---........._.__

.-+ __

TMs catalog covers:

'90 ...... EX250·H11H2JH3 '92

Chassis

I' .H.:3

GRID NO.

I~!§.grfd.c9veis.;·:'

Decal(EbonyJBlue)(EX250 H3)
8

--~------------------------------------~----------~F~?~B611~B~~~:::_~======================================:===;;==;:~;;~

Ref.
No. 56014 56049 56049A 56D498 56049C

Part No.

Description

Spec Code

. IQuantity-~X2S0
IH1 IH21H3

1'901'911~9211 .

IT

56014-1254 EMSLEM,FlJ.El TANK,KAWASAKI L·--------------------AH,EU,GR,ST 56049-1699 PATTE8N,SrOE COVER,UPP,lH L AR.EU.G.R,ST 56049-1700 :PATTERN,srDE COVER,UPP,AH L AR,eU,GA,ST 56049-1902 PATTERN,SIDE COVER,LWR,LH L AR.EU,GR.ST 56049-1903 PATTERN,SIDECQVER,LWR.,RH L AR,EU,.GR,ST 56049-1941 PATTERN.FUEl TANK,RH l----------------------AR.EU,GR.ST 56049-1944 PATTERN.FUEL TANK.lH L"'---------------------AR.EU,GR.ST 55050.1504 MARK,KAWASAKI L 55050-1655 . L MARK,ZZ.R AR,EU.GR,ST AR,EU,GR,ST

:2

56'0490 56049E 56050 S60S0A

.2

63

AUG. 1,1991

This catalog covers:

GRID NO.

'90 -- '92 EX2S0-H1 iH2fH3

Chassis

H-4
56014

This grid covers:

Decal(Violet/Eventide)(EX250-H3)
ReI. No. Part No. Description Spec Code l'90I'91I'92! !H-'!H2IH31 2 1
1

r2~61~C--~--~=-~:===:=============:===:===================~I=Q=u:an:l=it:~=E=X2=5=O==
(Viole!)

T T

56014-1263 56049 56049-1896 56049-1897 56049A 56049B - 56Q.49-1898 56049-1899 56049C

.:

56014

EMBLEM,FUEL PAITERN,FUEL PATTERN,FUEL PATTERN,SIDE PATTERN,SIDE

TANK,KAWASAKI TANK.lH TANK,RH COVER.UPP.LH COVER.LWR.LH

,
1

56Q.490 56D49-'900 56Q.49E 56Q.49-1901 56050-1603 _ 56050 56050A -56050-1624

PATTERN,SIDE COVER,UPP,RH PATTERN,SIDE COVER.LWR,RH - MARK.KAWASAKI MAAK,zz-R

1 1

'~~-.---

IE....,ntidel

IEven(ioel 64 AUG.1,199T

This catalog covers:

'90 ...... EX2S0-H1/H2/H3 '92

Chassis
F2!.'71

GRID NO,

This grid covers:

H-5

Cowling{EX2S0-H1/H2)
Ref.
No.

Part No.

Description·

Spec Code

'1012 11012·1570 '1047 1'047·1035 14024 14024-1961 39154 39154-1.114 , 55048A -55048·S46()..l1 550488 56001

..

CAP ,IN NER COWL! NG .COVER BRACKET.UPI' COWLING COVEA.COWLlNG, INN fR WINOSHIE:LD COWUNG .•UPP.C.C.REO COWUNG ..• UPP.M.S.BuJE MIRAOR-ASSY,LH,BLUE \iV'

1 1 1

SS04S·546J.,GW 56001~

.. ---·-.-.56001 -

9200!!A

'1

AR,GR.NR,ST l AR.GA,NR A --56001·1403-L 1-·_·MIRAOR-ASSY.LH,C.C.RED L AR,GR.NR,ST l~ AR.GR,NR 560018- 56001·140~ MIRAOR·ASSY.AH,BLUE l ::oJ \)..l AR.GR,NR,ST l7 . AR,G.R,NA 56001C 56001.1409,.1 MI.RAOR-ASSY,RH,C,C.RED L AR.GR,NR,ST L AR,GA,NR 560010 56001.140s-!v

liLi.Q5J

MIRROR-ASSY,LH.BLUE MIRROR·ASSY,LH,C.C.RED

"EU,UK
EU,UK
1

56001E56001·1405·L1 L 5S001F 56001-1406Jiw L 56001G 56001.1406--L 1 L 92002 92002-1532

MIRROR~ASSY,RH,BLUE EU,UK. MIRROR-ASSY,RH.C.C.RED EU.UK BOLT ,FLANGED,aX30 SCREW,5X16 SCREW,5X22 NUT. CAP ,8MM ,BLACK NUT,WELL,SMM WASHER,NYLON.5.:3X11.5X 5 4
4

.,. ,,'*'
92009A

92.Q09 92009A 92015 92015A 92022

92009-1654 92009·1660 92015-117492015.1757 92022-1521

5 4
4

1.5

5 5

5 5

92015

65

AUG. 1.1991

---~ ----------~--~----

This catalog

covers:

------~-------------------------------------------------F--2!Tl~A~----~::~=============================================7.~~~~~~ I Ref.
No,
o,500HlIC 39154

'90 - '92 EX250-H 1lH2/H3

Chassis

GRID NO.

H-6

This grid covers:

CowHng(EX250-H3)
Pan No.

Quanlily.EX250

Deseri PI i on

Spec Code

i'90_f911'f/2! I Hll H2 IH31

j_

m'~
---~.. .,

11012 11047 14024 39154 ·55049 55049A 56001 56001A 560018 56001C

1101:2-1570 CAPJNNER COWUNG COVER 11047.1035 6AACKET,UPP COWLING 14024-1961 COVER,COWLlNG,INNE R 39154-1114 WINDSHIELD 55049-5008-HS COWLING .•UPP ,ESONY L ----------------------AR.EU.GR.ST 55049-5011-JW COWUNG_.UPP.M.VIOLET ROYAL 56001-1405-JW M.IRRO R·ASSY.LH. VIOLET R0':' AL 56001.-1405-6C MIRROR-ASSY,LH,EBONY L-------------AR.EU .. R,ST G 56001-1405-JW MIRROR-ASSY.RH,Vl0LETROYAL· 56001-1405-6C MIRROR-ASSY,RH,EBONY L --------'------AR,EU,GR,ST 92002-1532 92009-1654 92009-1660 92015-1174 92015-1757 92022-1521 80l T,FLANGED,8X30 SCREW.5X16 SCREW,5X22 NUT,CAP ,8M M,B LACK NUT,WELL,5MM WASHER,NYlON

92009---'\

5504WA

920~A

'1

92002 92009 92009A 92015 92015A 92022

,
5
<I 4

5 5

.S.lX i 1.SX1.5

-~

S2002

9.2015

613

AUG.l,1£!e:,

This catalog covers:

'90-..'92 EX250-H1JH2JH3 Chassis

GRID NO.

H-7

This grid covers:

CowHng LoWers(EX2SO-H1/H2)
Rei. No ..
',047 11047A 110418 39156 55028 55028A 550488 5.5048C 550480 55048E
j

92015A

~.,~
~2009A

Part No.
1047·'036 11047-1037 11047-1038· 3915 a:- 1222 55026-1262-GW

Description

LQuanti ty-EX250 Spec Code. 1'901'911'921- 1 lH11H21H31 I

1 1 '2 2

~022

BAACKET,LWR COWLING,FR BRACKET:LWR COWUNG,RR BRACKET,LWR COWLING PAO,LWB COWUNG,LH COWJ.ING.FA.M.S.BlUe COWLlNG,FR,C.C.RED COWLING_,LWR.LH,RED/ROSE OPERA COWLI NG.,LWR,RH.RED/ROSEOPERA COWl!NG .•LWR,LH,BLUE1SILVER COWLING_.LWA,RH,8LUElSILVEA
L -: ~ ". •

, .....
1
'

1
1 1 1
1 1 1 1

55028c 1262~U S504B-S461·HF 5504B-5462~HF ,.S504B-S464 HV .. S5048-S465-H-V .. --.~-~- ....,~~- - -.-_ ~ .. 92009-165.9 .92015-1573 920:15-1798 92.022",521 9207'~56 9:2075-1634

1
1 1 12 12 4 88 13 13

92015 92015A

92009 92009A

92009-1660

9202,2.

SCREW,~45 SCREW,5X22 Ni.rr,SMM NUT.SMM WASHEA,NYLON,5.3X1 GROMMET DAMPER COLLAR,BLACK BOLT,SOCKET,6X18 BOLT-FLANGED

'.5X1.5

"

9207,

92075 92143 92150 130

2
4. 4

92143-1226

2 4
<I

92150-1553 13OJ0612

"

<I <I

(Silver)

67

AUG. 1.1991

This catalog

Cowling
Rei Nc.
11047 110~7A '1(1478

litIS or.

O' "OV"'rS

(EY')SO-H3 Lowers , ...

cov~rs~lIH2/H3

Chassis

Part No.

Spec Co de

39,56 55028
013A

~~AA;:::~;:T L'NR COWLING 8" ~". NG._.~I I o 0 LWR COWLI,

C~\I.;lING.FR.EBaNY

E'R,o.CKET -KET

WR rOW'..ING.F::1 L R :OWLING RR 'W '-'

2
1 A.R.E:U.GR.ST

S50~9G
'12009'
92Q~3f.. 52015

CnV'UNG,FR,M.\.1'OLET ROYAL OL--/<=V::NTlD . ~5D2B-:26:;".J"V "~W"LIN3 !..WR,LH VIOl :_'';;VENTID KA ,-,c_; • 0 RH VI _~,,_ 1 ~~"'r,-50L" COWLlNG_.L\~~, '=:~ONY(BLl.!E _ ~50 "-KA COWLING. LWR. LH._ 0 AR. CU.O P.S , 5 50-: 9-50l4!j9~. H~D~_:~~~::-;~';;r ~H~E !:BIOON YISL U E _ <:;0-15-5 OSc;.-H a ...LCOWLING. LV; H.M , M:LEU.Gi' .. S I

;;0;

g200~-lE59 92COHB60 92015-1. :'v 520::2-1521 52071-056 o'")1~.1--~226 ;; ,50-1553 ~3OJ0612

92075-163"; g2a"5-1~~

S281.5J.. S2C22 92071. 920-'5 921~3

130 S'215C

130

.I

A.LG

':'91