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Adhunik Metaliks Limited - Power Cost
Adhunik Metaliks Limited - Power Cost
Capacity Utilisation (%) 90% 90% 90% 90% 90% 90% 90% 75% 90% 90%
Power Requirement at Adhunik Metalliks Limited Annual Total Electrical Operational Energy Requirement Days (days/annum) 312 300 340 340 340 340 330 333 340 340 (MWh/annum) 3774 12960 17626 129254 117504 5875 102643 41958 14688 11750 458033
Coal Washery DRI Division MBF Division SMS & Concast-I SMS-II AOD & Concast Ferro Alloy Plant Rolling Mill Oxygen Plant Other Utilities Gross Power Requirement Gross Power Requirement from Captive Power Plant (CPP) Gross Power Generation Capacity of a Coal based CPP (MW)
0.56 2.00 2.40 17.60 16.00 0.80 14.40 7.00 2.00 1.60
416075
55
12960000
Considering electrical energy requirement of the Rolling Mill will be catered from the grid Considering 10% auxiliary electricity consumption and 15 days of annual shut down for maintenance-30MW & 25MW Turbines
Description Specific Steam Consumption of Turbine Power Generation with DRI kiln waste gas Steam Generation with DRI kiln Waste Gas Power Generated with steam from DRI kiln Waste Gas Annual Operational Days Gross Electricity Generation Auxiliary Electricity Consumption Net Electricity Generation Electricity Generation with Steam from CFBC Boiler Steam generation from CFBC Boiler Power Generation with steam from CFBC Boiler Annual Operational Days Gross Electricity Generation Auxiliary Electricity Consumption Net Electricity Generation
Waste Gas based Power Generation Unit Value TPH/MW 4.2 TPH MW Days/annum MWh/annum MWh/annum MWh/annum TPH MW Days/annum MWh/annum MWh/annum MWh/annum 45 10.7 300 77143 7714 69429 106.8 25.4 350 213600 21360 192240
Considering DRI kiln Waste Gas avaialability and 90% Boiler Loading 15 days of annual maintenance and 10 days shut down every 60 days Considering 10% of auxiliary consumption
Considering that 4 WHRBs will be on line at any point of time and the remaining would be procured from CFBC boiler
Unit Power Cost for 'Alternative 1:Generation of power in a coal based captive power plant' Description Power Generation Capacity Auxiliary Consumption Annual Operational Days Gross Electricity Generated Net Electricity Generated Units MW % Days/annum MWh/annum MWh/annum CFBC 55 10 350 462305 416075 41958 Grid
Variable Cost Determination of Fuel Cost Station Heat Rate Thermal Energy Input Gross calorific Value of fuel mix Total fuel mix consumed Quantity of Coal Washery Rejects consumed Gross Calorific Value of Coal Washery Rejects Quanity of Coal Char consumed Gross Calorific Value of Coal Char Quanity of Coal consumed Gross Calorific Value of Coal Coal Washery Rejects Cost Coal Char Cost Coal Cost Total fuel cost for power generation Total Utility Cost-Water & Chemicals Total Variable Cost for power generation Fixed Cost Capital Investment Total Project Cost Equity Portion Loan Portion Interest on Loan Total Interest kCal/kWh kCal/annum kCal/kg MT/annum MT/annum kCal/kg MT/annum kCal/kg MT/annum kCal/kg Rs./MT Rs./MT Rs./MT Rs./kWh Rs./kWh Rs./kWh 2867 1.325E+12 2270 583822 149175 1500 40500 1100 330301 3200 400 0 1000 0.94 0.05 0.99
Depreciation Depreciation on Building Cost Depreciation on Plant & Macineries Total Depreciation Operation & Maintenance Operation & Maintenance O&M Expenses Total Fixed Cost for power generation Total Cost of Power Generation Unit Cost of Power Generation
The power import from grid will be only to cater to sudden surge in demand of the rolling mill.The rest of the power requirement would be catered through CFBC based power plant.
Unit Power Cost for 'Alternative 2: Import of power from the grid' Description Units Grid Power Capital investment Power Purchase Cost Unit cost of power generation Rs.Lacs Rs/kWh Rs/kWh NIL 3.2 3.2
MWh/annum
Variable Cost Determination of Fuel Cost Station Heat Rate Thermal Energy Input (Coal-Char mix) Gross calorific Value of fuel mix Total fuel mix consumed Quantity of Coal Washery Rejects consumed Gross Calorific Value of Coal Washery Rejects Quanity of Coal Char consumed Gross Calorific Value of Coal Char Quanity of Coal consumed Gross Calorific Value of Coal Coal Washery Rejects Cost Coal Char Cost Coal Cost Total fuel cost for power generation Total Utility Cost-Water & Chemicals Total Variable Cost for power generation Fixed Cost Capital Investment Total Project Cost Equity Portion Loan Portion Interest on Loan Total Interest Depreciation Depreciation on Building Cost Depreciation on Plant & Macineries
kCal/kWh kCal/annum kCal/kg MT/annum MT/annum kCal/kg MT/annum kCal/kg MT/annum kCal/kg Rs./MT Rs./MT Rs./MT Rs./kWh Rs./kWh Rs./kWh
Total Depreciation Operation & Maintenance Operation & Maintenance O&M Expenses Total Fixed Cost for power generation Total Cost of Power Generation Unit Cost of Power Generation
Rs./kWh
Grid
Comments
192240
69429
196364
The annual power requirement of 458033 MWh/annum will be met through a combination of waste gas based power generation, coal,coal char and coal washery rejects based power generation and the balance power would be imported from grid.Of this an estimated 196364 MWh/annum would be imported from grid to cater to the requirements of the different facilities within the integrated iron and steel unit and 41958 MWh/annum would be required to cater to the rolling mill. It should be noted that this power requirement of the rolling mill is estimated to be same in both the baseline as well as in the project scenario.
2867 6.1232E+11 2270 269744 80923 1500 40500 1100 139495 3200 400 0 1000 0.89 0.05 0.94
51 456
21 192
0.26
0.31