Now the customer on SMT processing industry increasingly high demands, to reduce costs, improve efficiency, reduced manual

operation! Then the face of such situation, production line balancing analysis appears particularly important! First: it is the safeguard of efficiency and foundation, second: it is cost control theory! Balance analysis for the production flow balance and a single production line balance, then we discuss here is a single production line balance, production line balancing is a product of the balance processes, general equilibrium rate is calculated as follows, balance rate = = total / ( bottleneck time * total number) * 100% ( total = the sections work together ). Equilibrium rate analysis of commonly used methods of analysis has the following two kinds: First, time analysis, second, program analysis. Program analysis: two means : 5W2H and ECRS ( i.e.: cancellation, merger, rearrangement, simplify the four principles). Here mainly introduce second methods of analysis! E ( Eliminate ) -- cancelled. In" accomplished what"," if necessary" and" why" questions can be satisfied with the answer person are not necessary, should give cancel, cancel is the best way. The removal of unnecessary procedures, operation or action is not need to invest in an improvement, is the highest principle. ( Combine ) -- with C. For can not be removed without the necessary, to see whether they can merge, to achieve the time the purpose of simplifying. As with some process or action, or by people in different locations in different operations, replaced by a person or a single device. R ( Rearrange ) -- rearrangement. After cancellation, merger, but according to the" who, what, when" three questions for rearrangement, enable it to have the best sequence, remove duplication, work order. S ( Simple ) -- simplified. After cancellation, merger, after rearrangement necessary work, can consider the possibility of using the most simple method and equipment, in order to save manpower, time and cost. Through the" ECRS" four major principles, first consider the removal of unnecessary procedures, operation, operation; for example: the same production line 1895 transfer plate processing components can control the feet, cancel after welding procedure of cutting process. Secondly, some process or action with, to reduce processing procedures; for example, the production of 12291 South and 12185 types of inferior to feeding stations work content is to check the element has less parts and wrong material, reverse, and the furnace position of the operating action is pressed piece placed fixture, through analysis, found on the feeding stations can check in at the same time element pressure, and put good governance, will two station merger, save personnel 1 people

Once again, the work table, the machine as well as the storage layout to adjust, to reduce the transportation distance. Sometimes it may have to change the operation or inspection order, to avoid repetition. The last is the most simple equipment, tools instead of complex equipment, tools, or with a simple, labor-saving, time-saving action instead of heavy action. For example, ANAM production line executive tin Duan Zhixi station transferred between too much, affect the production efficiency, the use of slide, to reduce the transmission of action. In the analysis should also pay attention to the following questions: 1, pay attention to clearly distinguish the object of analysis is the product or the operator. In 2, as a means of improving the purpose, before the start of the first clear analysis purposes. 3, most began to clear scope, don't omit problem. In 4, at the scene and the operators and managers work analysis. In 5, temporary process change is the most basic process as the benchmark analysis. In 6, the analysis process is to think about improving scheme. 7, research solutions, to process overall improvement as a top priority target. Of course, program analysis is a long-term accumulation process, in practice we need engineers carefully to identify problems, solve problems. Everything from the perspective of improving, we will experience program analysis to our happiness.