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Gs1 GTC Training Manual v21 Print Version
Gs1 GTC Training Manual v21 Print Version
Gs1 GTC Training Manual v21 Print Version
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Acknowledgements
The faculty which launched this training initiative consisted of:
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Document Conventions
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Disclaimer
Whilst every effort has been made to ensure that the guidelines to use the GS1 standards contained in
this document are correct, GS1 and any other party involved in the creation of this document HEREBY
STATE that this document is provided without warranty, either expressed or implied, of accuracy or
fitness for purpose, AND HEREBY DISCLAIM any liability, direct or indirect, for damages or loss
relating to the use of this document. This document may be modified, subject to developments in
technology, changes to the standards, or new legal requirements. Several products and Organisation
names mentioned herein may be trademarks and/or registered trademarks of their respective
companies.
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Table of Contents
1. Introduction ...................................................................................................... 11
1.1. Training Objectives and Goals ............................................................................11
1.2. Prior Knowledge Required ...................................................................................12
1.3. Target Audience....................................................................................................12
2. Training Regulation ......................................................................................... 13
3. Training Manual Structure ............................................................................... 14
4. Information about the training ........................................................................ 15
4.1. Instructions to the participants............................................................................15
4.2. Evaluation Method ................................................................................................15
4.3. Continuous Evaluation .........................................................................................15
4.4. Final Evaluation ....................................................................................................15
4.5. Diplomas and Certificates ....................................................................................16
4.6. To Remember ........................................................................................................16
5. Training Agenda ............................................................................................... 17
6. What is the GS1 Global Traceability (GS1 GTC) Programme? ..................... 21
6.1. GTC Program Vision, Mission and Objectives ....................................................22
6.1.1. Vision ...............................................................................................................22
6.1.2. Mission ............................................................................................................22
6.1.3. Objectives ........................................................................................................22
6.2. Who can use the GS1 GTC Programme? ............................................................22
6.3. Major benefits of the GS1 GTC Programme ........................................................23
7. How does the GS1 GTC Programme work? ................................................... 24
7.1. GS1 GTC Programme roles ..................................................................................24
7.1.1. Auditor: ............................................................................................................24
7.1.2. GTC Trainer: ....................................................................................................24
7.1.3. GTC Auditing Organisation: .............................................................................24
7.1.4. Certification Body: ............................................................................................25
7.1.5. Accreditation Body: ..........................................................................................25
7.2. GS1 GTC Implementation Path ............................................................................27
7.2.1. GS1 GTC Assessments and GS1 GTC Auditors in practice .............................29
7.2.2. How can a company obtain a GS1 GTC Global Seal or Certificate? ................29
7.2.3. The role of GS1 Member Organisations (GS1 MOs) ........................................30
7.3. The GS1 GTC Programme Material ......................................................................31
7.3.1. What documentation, in what languages is currently available? .......................32
7.4. How is the GS1 GTC Programme maintained? ...................................................33
8. Requirements for becoming a GS1 accredited GTC Auditor ....................... 34
8.1. Reasons for obtaining GS1 GTC Auditor accreditation .....................................34
8.2. How to become an accredited GS1 GTC Auditor ...............................................34
8.2.1. Step 1 ..............................................................................................................35
8.2.2. Step 2 ..............................................................................................................35
8.2.3. Step 3 ..............................................................................................................36
9. How to get involved? ....................................................................................... 38
10. Introduction .................................................................................................... 40
11. Terms and Definitions related to ISO 19011 ................................................ 41
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Introduction
Training Objectives and Goals
Prior Knowledge Required
Target Audience
Training Regulation
Training Agenda
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1. Introduction
You will be attending a training activity provided by GS1 Global Office Training & Education.
This training was compiled by international experts so you can acquire the required
knowledge and skills needed to be applied and as a result, becoming a valuable contributor
to your organisation.
The GS1 GTC Training was developed after the Pilot Phase of the GS1 GTC Programme so
it includes all the experiences, observations, comments and contribution gained from those
experiences.
Provide all the skills necessary to operate as a GTC auditor in assessing companies with
the aim of improving their traceability.
Give an essential perspective to GS1 professionals responsible for the planning and
implementation of traceability assessments under the GS1 GTC Programme.
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GS1 GTC Control Points & Compliance Criteria (GS1 GTC Checklist)
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2. Training Regulation
Participants will be involved in a training activity provided by GS1 Global Office Training &
Education.
This training was elaborated by international experts for you to acquire the knowledge and
skills needed to be applied therefore bringing a valuable contribution to your organisation.
The training material provided during the training is property of GS1. You are allowed to
translate, copy and reproduce the GS1 GTC Training Manual provided you use this
document in its entirety and do not alter or modify it in any way, you acknowledge GS1 as
the copyright owner and include the below copyright notice in any copy that you make.
In order to assure the quality of the service, participants will have the opportunity to evaluate
the training when completed.
Student Regulation
1. The participant must establish whether he/she fulfills the pre-requirements established
by GS1 Global Office Training & Education, in every course, which is needed to achieve
the activity objectives.
2. The participant will successfully pass the training if his/her attendance is 100% and
his/her final score is equal or higher to 70%.
3. If the participant fails the final evaluation, the participant will have to do the GTC training
again. For this, the participant is required to directly contact GS1 Global Office Training
& Education.
4. Diplomas and attendance certificates will be delivered to participants by mail within 90
days of completing the activity.
5. It is mandatory that participants keep an ethic behavior at all times and avoid
misbehaviors such as copying in the final evaluation, don’t give back the final evaluation
to the trainer or any other considered by the trainer as a transgression to the
transparency and normal performance of the training.
6. If the participant has an observation related to the training activity, he/she should
communicate that observation to:
The trainer
The training satisfaction evaluation
The GS1 Global Office Training & Education contact
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MODULE 1: Introduction to the GTC training. This Module introduces the participant to
the GTC Training and presents its objectives, pre-requisites, regulation,
manual structure and training program.
MODULE 2: The GS1 GTC Programme. Overview of the GS1 Global Traceability
Programme Operation’s Manual. Presents how the GS1 GTC Programme
works and how organisations can be involved and start offering the service.
MODULE 3: Auditing under ISO 19011. Presents an overview of the ISO 19011
standard. Contents include Terms and Definitions related to ISO 19011, The
principles of auditing, managing an audit program, the audit activities and
competence and evaluation of Auditors.
MODULE 4: The GS1 GTC audit criteria and materials. Presents the GS1 GTC
Checklist, how it was developed, the structure of the document, regulations
and standard references, compliance levels, Control Points usage guide. Also
shows the GS1 GTC Audit materials
MODULE 5: The GS1 GTC audit activities: Presents how mapping GTC to business
processes of an organisation. Establish how to perform the Audit activities
and fill the Audit forms using the GS1 GTC materials.
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4.6. To Remember
The use of mobile phones, pagers and notebooks are not allowed during the training unless
express authorization from the trainer.
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5. Training Agenda
DAY 1
08:45 Registration
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DAY 2
09:00 Summary
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DAY 3
09:00 Summary
Note:
All the times are estimated and only for orientation.
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have their readiness for introducing a GS1 based traceability system assessed
have their current system evaluated and audited in compliance with customers’
requirements, regulations, best practices and global standards.
The Initial focus is to provide the food industry with a common and understandable toolset
enabling the testing and implementation of a standardized traceability language using the
GS1 Global Traceability Standard. Sharing traceability information between trading partners
across the extended supply chain will be simpler, more accurate and with improved
efficiency.
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6.1.1. Vision
GS1 standards are a fundamental element of Traceability Systems across the supply chain.
GS1 standards are widely implemented by manufacturers, retailers, third party logistics
providers, carriers and solution providers enabling full supply chain traceability.
6.1.2. Mission
The GTC Program supports all stakeholders in improving their supply chains in an optimal
way to implement full supply chain traceability and with meeting both regulatory and
business requirements.
6.1.3. Objectives
The main objectives of the GS1 GTC Programme can be summarized as follows:
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1. Facilitate GTS adoption, i.e. the adoption of global traceability standard and best
practices worldwide
2. Ensure the right implementation of full supply chain traceability
3. Ensure continuous conformance to the GS1 System and consistency with best practices
related to supply chain efficiency
4. Have a technology independent solution for traceability
5. Offer a common global solution
6. Provide the possibility to :
A global programme for traceability, based on global standards, will improve Global
Traceability and facilitate the flow of information across the supply chain.
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The GS1 GTC Programme is governed by the GS1 GTC Operation Manual. This document
contains the minimum rules, the process and the compliance criteria for each actor involved
in the GS1 GTC Programme. The following are the actor of the Programme:
■ Auditor
■ GTC Trainer
■ GTC Auditing Organisation
■ Certification Body
■ Accreditation Body
7.1.1. Auditor:
Auditors are the persons performing GS1 GTC Assessments. The requirements for being
GS1 GTC accredited auditor are defined in the Subsection 8: Requirements for becoming
a GS1 accredited GTC Auditor. Only those Auditors that are accredited by GS1 may
perform GS1 recognized assessments under the GTC Programme.
GS1 GTC Auditors can work for GS1 Member Organisations (GS1 MO), solution providers,
consultants or certification bodies.
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The following table summarizes the Role/Functions for every actor and their minimum requirements:
GTC Auditing Organization performing GS1 GTC Must have at least one accredited
Organisation assessments. Has licensing GTC Auditor
agreement with GS1 Global Office Must have signed the licensing
(GS1 GO). agreement
Certification Body Organization performing GS1 GTC GS1 GTC accredited by GS1
(CB) assessments and certification. Has through neutral third party.
licensing agreement with GS1 An auditor shall never be involved
Global Office (GS1 GO). Meets in implementing in the same
ISO 17021 criteria. company.
Accreditation Accredits Certification Bodies by GS1 GO manages:
Body ensuring they adhere to quality and Neutral third parties
test procedures and criteria as IAF accreditation bodies
defined in ISO 17021.
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1
The Audit Report is explained in Module 5: Subsection 22.2 “The Audit Report”
2
The Conformance Report is explained in Module 5: Subsection 22.3 “The Conformance Report”
3
The Assessment Report is explained in section 22.4 Completing the Audit: Presenting the
Assessment Report
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7.2.2. How can a company obtain a GS1 GTC Global Seal or Certificate?
The GS1 GTC Programme provides the possibility of certification; however this is contingent
on local market demand. What this means is that if a Certification Body or key stakeholders
in global supply chains wants to put in place a Certification scheme based on the GS1 GTC
Programme and GS1 standards, the GS1 GTC Programme has this option and the company
should contact the local GS1 Member Organisation or the GS1 GTC Programme contacts
(see list of contacts).
Currently the focus is on increasing awareness for the global traceability standard and to
demonstrate its benefits through implementations throughout the Supply Chain - both
upstream and downstream - on a global level.
Note:
The GS1 GTC Audit Report is not a certification but fulfils the
goals of supporting the implementation.
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Kit of documents
GS1 Global Traceability Standard (GTS)
GS1 GTC Control Points & Compliance Criteria
GS1 GTC Operation Manual
GS1 GTC Audit Material
o Audit Plan
o GS1 GTC Assessment Checklist
o Nonconformity Report
o Audit Report
GS1 GTC Training Manual
The following table shows the latest version of documents and forms considered in the GTC
Programme. It is extremely important to always be aligned with the latest version of every document
and use the translation for the local market language when it exists. If this is not the case, the
English version should be used until an authorized version in the desired language has been
developed.
GS1 GTC Control Points & Compliance Criteria Issue 3, June 2010
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Candidates having successfully passed all 3 steps will be awarded a certificate indicating
that they are “Accredited GS1 GTC Auditors”.
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8.2.1. Step 1
Goal: Ensure the candidate can demonstrate sufficient knowledge of the GS1 Global
Traceability Standard (GTS) and GS1 Global Traceability Programme (GTC).
To successfully pass this step, the candidate must have taken the GTS and GTC
training courses and have passed the written test at the end of the GTC training
4
course .
Training will be offered on a regular basis in different geographic locations. The training
includes the two compulsory modules: GS1 Global Traceability Standard (GTS) and GS1
GTC.
The two trainings modules take five full days and provide all the necessary knowledge
required for a GS1 GTC Auditor. It gives an essential perspective to individuals responsible
for the planning and implementation of Traceability Audits through the GS1 GTC Programme
as well as teaching all the basic requirements included in the GS1 Global Traceability
Standard. Furthermore it establishes how a professional auditor structures, plans, and
executes an effective audit, to subsequently evaluate and communicate the audit findings.
Participants who pass the training will receive a diploma stating that the training was
successfully approved. This diploma will allow the participants to apply for the next steps
for accreditation.
See http://learn.gs1.org/ for the calendar of the GTS and GTC training courses
8.2.2. Step 2
Goal: Ensure the candidate can demonstrate his/her capability of carrying out a GS1 GTC
assessment.
To successfully pass this step, the candidate must fulfill AT LEAST ONE of the
conditions below:
a) Be ISO 19011 certified
b) Send 2 assessment reports from different companies that are positively evaluated by a
faculty of GTC Auditors.
The template for the assessment reports can be downloaded from
http://www.gs1.org/traceability/gtc.
Completed assessment reports have to be returned to GTCauditors@gs1.org
c) Achieved a minimum 10 hours of assessment in companies under the guidance of a
GTC auditor.
The template to report the hours (Audit Log) used in these assessments can be
downloaded from http://www.gs1.org/traceability/gtc.
Audit Log reports have to be returned to GTCauditors@gs1.org
The candidate will be notified within 10 working days of his/her successful completion of
STEP 2.
4
The combined GTS / GTC training course delivered in 2008 and 2009 (Bangkok, Bogota, Brussels,
Santiago, Springfield and Dublin) are also accepted to fulfill this step.
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8.2.3. Step 3
Goal: Ensure the candidate complies with all the GS1 GTC Programme administrative and
legal requirements.
To successfully pass this step, the candidate must fulfill ALL of the conditions below:
Have working language skills in the corresponding native/working language including the
locally used specialist terminology.
Agree to provide timely and accurate reports on assessments using the GS1 GTC
Auditor material and forms.
Agree to maintain up-to-date files of all quality policies, procedures, work instructions
and documentation issued by GS1.
Agree to keep abreast of developments, issues and legislative changes pertaining to the
scope in which assessments are carried out.
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The list wherein the candidate agrees with the above-mentioned conditions. This list can
be downloaded from http://www.gs1.org/traceability/gtc.
The candidate will be notified within 20 working days of his/her successful completion of
STEP 3.
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Introduction
Audit Activities
Initiating the Audit
Conduct Document Review
Preparing the On-Site Audit Activities
Conducting On-Site Audit Activities
Preparing, approving & distributing the Audit Report
Completing the Audit
Conducting Audit follow up
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10. Introduction
GS1 has chosen the ISO 19011 standard as the basis for performing the audits in the
context of the GS1 GTC Programme.
The ISO 19011 is an international standard which provides guidance on the management of
audit programs and on how to conduct internal and external audits.
Amongst other things, it is used as the basis for auditing quality related standards, such as:
HACCP
ISO 22000
IFS
BRC
SQF
GlobalGap
GS1 has decided not to re-invent the wheel, which is why we are using a standard for
auditing management systems in our Audit Programme for Traceability Systems.
ISO 19011 provides guidance on:
The application scope of the ISO 19011 standard is for all organisations needing to conduct
internal or external audits of quality and/or environmental management systems or who have
to manage an audit program.
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Audit
Systematic, independent and documented process for obtaining audit evidence and
evaluating it objectively to determine the extent to which the audit criteria are fulfilled
Audit Criteria:
Set of policies, procedures or requirements
Audit Evidence:
Records, statements of fact or other information, which are relevant to the audit criteria and
are verifiable
Audit Findings:
Results of the evaluation of the collected Audit Evidence against Audit Criteria
Audit Conclusion:
Outcome of an Audit, provided by the Audit Team after consideration of the audit objectives
and all Audit Findings
Audit Client:
Organization or person requesting an Audit
Auditee:
Organization being audited
Auditor:
Person with the competence to conduct an audit
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Audit Team:
one or more auditors conducting an audit, supported if needed by technical experts
Technical Expert:
Person who provides specific knowledge or expertise to the audit team
Audit Programme:
Set of one or more audits planned for a specific time frame and directed towards a specific
purpose
Audit Plan:
Description of the activities and arrangements for an audit
Audit Scope:
Extent and boundaries of an audit
Competence:
Demonstrated personal attributes and demonstrated ability to apply knowledge and skills
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Ethical Conduct
Behaving in an ethical way is the foundation of a professional attitude for an auditor. Key
characteristics of ethical behavior are trust, confidentiality and integrity. By displaying
these behaviors, you show that the essence of auditing is respected when you perform
audits.
Fair Presentation
What is meant by this? It means that as an auditor you have the obligation to report truthfully
and accurately on what you audit. It is very important that you ensure that your audit
findings, audit conclusions and audit reports reflect the reality you have discovered through
your audit activities.
Independence
When performing an audit, you should always remember that you as an auditor being
independent is the ground-rule for the impartiality of the audit and that is the only way to
guarantee that the audit conclusions are going to be objective. By being independent, we
mean that you should not in any way be involved or related to the activity you audit. This is
not enough, however, you should also refrain from having a bias towards the auditee, nor
should you be in a position of conflict of interest. A conflict of interest could exist where you
provided consultancy on implementation of a traceability system to the same company you
are auditing now.
Evidence-based Approach
This approach is also described as the rational method for reaching reliable and reproducible
audit conclusions in a systematic audit process. It goes without saying that the conclusions
you make are based on evidence. This evidence should be verifiable, as it should be based
on the samples of the information available.
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establish, implement, monitor, review and improve the audit program, and
identify the necessary resources and ensure they are provided.
When establishing an audit program, other quality management tools can be very helpful.
One of the tools is the Continuous Improvement Cycle (Also called the Deming-cycle, or
PDCA-cycle). Continuous improvement is actually one of the underlying goals of audits.
Conformance is tested, and where necessary, improvements should be made to improve the
conformance.
The figure below shows the Continuous Improvement cycle in the light of conformance
testing:
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In the process flow, everything starts with the reception of authority to execute an audit
program. From there, we enter the Planning phase.
Establishing an audit program contains a number of distinct sub-steps. The first and most
important step is to define the objectives of the audit program and its scope. Scope creep is
one of the most common reasons for program failure (80%).
Once the objectives and the scope have been established, the different responsibilities
within the program need to be identified. What are the different roles that will be played in
the process?
The next step consists of matching the roles to resources: Who will be executing what role?
Please note that it is possible to have one individual having multiple roles, everything
depends on the size of the organisation and the availability of resources… It does remain
necessary, however, to remain vigilant and to avoid conflicts of interest. E.g. an auditor
cannot be responsible for controlling himself.
The last part of the planning phase consists of establishing the policies and procedures that
will be used during the audit program. It is important that these policies and procedures are
recorded for reference purposes: what is not written does not exist…
When everything has been planned and documented satisfactorily, it is time to move on to
the Do-Phase. This phase consists of Implementing the Audit Programme.
First of all, the audits within the program need to be scheduled. You depend on the
availability of the auditee as well as of the auditors here. In building the audit teams, you
depend on a side process, where you Evaluate the Competence of the Auditors.
The competence, even more than the availability of the auditors determines who is the right
person for the job at hand. Competence should not be strictly understood as competence at
auditing, but also competence at the standards against which will be audited. Additional
factors may be knowledge of the industry or vertical in which will be audited, whether the
auditor has more experience in a service than a production industry etc.
Once you have found the right auditors for the job and the audit teams have been selected,
the real work starts: Audit Activities. It is important to direct the audit activities and to
maintain records of all the work that has been done.
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The Checking Phase is the next big process step. It is all about monitoring and reviewing
the audit program. Please note that there is a crucial difference between monitoring and
reviewing. Monitoring is an activity, which should be executed all through the audit program
and not just at the end of it. The review of the program typically is done at the end, but may
also be done somewhere during the program if there is evidence or data which requires the
program to be changed.
In both cases, hard data provides the input for the identification of needs for corrective and
preventive actions. Basically, you answer the questions “what went wrong?” and “why?” This
becomes the driver for identifying opportunities for improvement.
The last phase of the process flow for the management of an audit program is the Act-
Phase. Here you improve the audit program to work away any identified flaws or problems
in the process.
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decisive, i.e. reaches timely conclusions based on logical reasoning and analysis;
self-reliant, i.e. acts and functions independently while interacting effectively with others.
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Organizational Situations
to plan the audit and make effective use of resources during the audit,
to represent the audit team in communications with the audit client and auditee,
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There are some additional basic considerations, the auditor should be aware of, such as
dress code and an attitude of showing respect towards the auditee.
The auditor should also be prepared to deal with particular situations, e.g. reception of
spontaneous information, being shown internal conflicts of the organization, or being
confronted with employees concealing information.
Key elements of good auditor behavior when informing about audit results
When informing the auditee or the audit client about the audit results, you have to present
the information in an impersonal, clear and direct way. This does not mean, however, that
you don’t have to explain what you say. There are two elements you certainly need to
explain. The first is that you have taken samples for your audit, as it is impossible to look at
all the data of all times. The second one is even more important than the first one. You have
to explain that positive as well as negative aspects were observed, but that the negative
ones will be communicated to improve the system.
Being fair as an auditor, means that you also have to give the auditee the benefit of the
doubt where necessary: you have to assume the best, not the worst.
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The three-year certification cycle begins with the certification or recertification decision.
16.1.1.1.Stage 1 audit
The stage 1 audit shall be performed
a) to audit the client's management system documentation;
b) to evaluate the client's location and site-specific conditions and to undertake discussions
with the client's personnel to determine the preparedness for the stage 2 audit;
c) to review the client's status and understanding regarding requirements of the standard,
in particular with respect to the identification of key performance or significant aspects,
processes, objectives and operation of the management system;
d) to collect necessary information regarding the scope of the management system,
processes and location(s) of the client, and related statutory and regulatory aspects and
compliance (e.g. quality, environmental, legal aspects of the client's operation,
associated risks, etc.);
e) to review the allocation of resources for stage 2 audit and agree with the client on the
details of the stage 2 audit;
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f) to provide a focus for planning the stage 2 audit by gaining a sufficient understanding of
the client's management system and site operations in the context of possible significant
aspects;
g) to evaluate if the internal audits and management review are being planned and
performed, and that the level of implementation of the management system
substantiates that the client is ready for the stage 2 audit.
For most management systems, it is recommended that at least part of the stage 1 audit be
carried out at the client's premises in order to achieve the objectives stated above.
16.1.1.2.Stage 2 audit
The purpose of the stage 2 audit is to evaluate the implementation, including effectiveness,
of the client's management system. The stage 2 audit shall take place at the site(s) of the
client. It shall include at least the following:
a) information and evidence about conformity to all requirements of the applicable
management system standard or other normative document;
b) performance monitoring, measuring, reporting and reviewing against key performance
objectives and targets (consistent with the expectations in the applicable management
system standard or other normative document);
c) the client's management system and performance as regards legal compliance;
d) operational control of the client's processes;
e) internal auditing and management review
f) management responsibility for the client's policies;
g) links between the normative requirements, policy, performance objectives and targets
(consistent with the expectations in the applicable management system standard or
other normative document), any applicable legal requirements, responsibilities,
competence of personnel, operations, procedures, performance data and internal audit
findings and conclusions
16.1.1.4.Surveillance audit
Surveillance audits are on-site audits, but are not necessarily full system audits, and shall be
planned together with the other surveillance activities so that the certification body can
maintain confidence that the certified management system continues to fulfill requirements
between recertification audits. The surveillance audit programme shall include, at least
a) internal audits and management review,
b) a review of actions taken on nonconformities identified during the previous audit,
treatment of complaints,
c) effectiveness of the management system with regard to achieving the certified client's
objectives,
d) progress of planned activities aimed at continual improvement,
e) continuing operational control,
f) review of any changes, and
g) use of marks and/or any other reference to certification.
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Surveillance audits shall be conducted at least once a year. The date of the first surveillance
audit following initial certification shall not be more than 12 months from the last day of the
stage 2 audit.
The IRCA register system is described in detail in its website: http://www.irca.org. The IRCA
code of conduct for Auditors can be found in the Appendix 11: IRCA Code of Conduct.
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Producers
Manufacturers
Processors
Supply Producers
Third Party Logistics Providers
Logistic Providers
Transporters and carriers
Retailers
Wholesalers
Importers and Exporters
Storage and Deposits providers
Container and Packaging Manufacturers
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to GSMP for validation and maintenance involving Users, GS1 Member Organisations and
Solution Providers.
17.2. Structure
The GS1 GTC Checklist is structured in the following way:
Introduction: Introduces the compliance criteria for the GS1 Global Traceability
Standard (GS1 GTS), the compliance levels of approval or failure and relationship
with other traceability standards, and regulatory references.
Control Points: Describes the basic points and the considerations the audited
Organisation must comply with in order to approve the Control Points and the
Compliance Criteria of the GS1 GTC Checklist. The Control Points review:
Identification (how traceable items are identified and coded)
Procedures (how the traceability is declared and documented)
Operations (how the traceability works)
Information (what information is being used and given)
Operations
How traceability works and
how crisis are managed ?
Terms and Definitions: Presents the standard vocabulary used throughout this
document.
Appendix: Shows the relation between the GTC Checklist and other standards. This
relation can help organisations to benchmark their traceability system against
traceability requirements present in these standards.
Bibliography: Comprises a list of all the references and documentation from which
relevant information was obtained for the preparation of this document.
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The following figure shows the structure of the Control Points section:
Regulation (CE) N° 178/2002, “Laying down the general principles and requirements
of food law, establishing the European Food Safety Authority and laying down
procedures in matters of food safety” of the European Parliament and of the Council
of January 28, 2002.
Public Health Security and Bioterrorism Preparedness and Response Act of 2002,
“To improve the ability of the United States to prevent, prepare for, and respond to
bioterrorism and other public health emergencies”, United States Food and Drug
Administration (FDA), June 12, 2002.
GS1 Global Traceability Standard – Business Process and System Requirements for
Full Chain Traceability (GS1 GTS)
GS1 General Specifications
ISO 22005:2007, Traceability in feed and food chain – General principles and basic
requirements for system design and implementation.
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Mandatory Musts: There are 28 “Mandatory” Control Points in the GS1 GTC
Checklist (shaded in Red in the document). These Control Points address the most
important Business Requirements present in the GS1 GTS that can not be indicated
as NOT Applicable (N/A) by the Auditor.
Example:
5.6 Are logistic units distributed by the The logistic units distributed by the
Organisation physically identified Organisation must have standard serial
with a global, unique serial number identification on the item or if not
number? possible at least on the asset containing it Mandatory
(GTS: BR6, BRU4) or on an accompanying document. The
corresponding GS1 standard is SSCC.
No N/A.
2.1 Are all trade items, distributed by A Master Data record with a GS1
the Organisation, identified with a identification key and a description must
GS1 identification key and a exist for all trade items distributed by the
description in a Master Data record Organisation at all levels of the product Mandatory
for each product hierarchy level hierarchy that need to be traced.The (Conditional)
that needs to be traced? (GTS: corresponding GS1 standard is the GTIN.
Optional: There are 10 “Optional” Control Points in the GS1 GTC Checklist (shaded
in yellow in the document). These Control Points address those Business
Requirements present in the GS1 GTS that are under the responsibility of the
supplier of the trade items received by the audited organisation.
Example:
5.13 Are trade items received by the The trade items received by the
Organisation, which needs to be Organisation must have a global, unique
traced, physically identified with a identification number on packaging or if
global, unique identification not possible at least on the asset Minor
number? containing it or on an accompanying
(GTS: BR6, BR7, BRU4) document. The corresponding GS1
standard is the GTIN.
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10.8 Does a plan exist for the recall of Documentation exists detailing how
products? affected products are to be recalled. No Recommended
N/A.
Possible responses to every Control Point may include: Compliance (yes); Non-Compliance
(no) or NOT Applicable (N/A). N/A may not be used as a response to those control activities
that state “No N/A” (i.e. “Mandatory Musts”). Only Auditors can indicate if a Control Point can
be a NOT Applicable (N/A).
In order to obtain GS1 compliance to the GS1 Global Traceability Standard (GS1 GTS), the
applicant is required to successfully complete the assessment and fulfill each of the Control
Points as follows:
Mandatory Musts:
100% compliance of all Mandatory Must Control Points is compulsory.
Optional
No minimum percentage of compliance is set.
Recommendations:
No minimum percentage of compliance is set.
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Control
Section Description
Points
Knowledge and documentation of Traceability
1. Objectives 1.1 - 1.5
system
Trade item assignment in Master Data systems for
2. Product Definition 2.1 - 2.5
all trade items received, produced and/ or shipped
Identification of Trading partners in Master Data
3.1 - 3.2
3. Supply Chain Placement systems
3.3 - 3.7 Identification of Locations in Master Data systems
Definition of all produced and received trade items
4.1 - 4.3
in specifications or other similar document
Documented procedures for manufacturing
4. Establishment of 4.4 - 4.8 processes, data alignment and definition of batch/
Procedures lot and/or serial numbers
Documented procedures or tools to enable
4.9 - 4.11 collection, recording and sharing of traceability
information, and responsible parties
Process flow documentation for manufacturing
5.1 - 5.2 processes (from raw materials/ packaging to
finished goods)
Physical identification on all trade item packages
received, produced and/or shipped:
Global Trade item number (e.g., GTIN/ UPC)
5. Flow of Materials
Production batch/ lot code (consumer, case,
5.3 - 5.19 pallet)
Unique serial number (Logistics-pallet level
only)
Bar code (all levels)
Shipment identification number (shipment only)
Documented linkage (electronic or paper) of
6.1 - 6.14 traceability information between trade item levels
6. Information Requirements (Le., one up, one down linkage of data)
Documented list of suppliers and/or customers that
6.15 - 6.17
received trade items
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Control
Section Description
Points
Identification of detailed traceability information for
all trade items produced, received and/or shipped
to any parties, including the following components:
Trade item number (e.g., GTIN/ UPC)
Production batch/ lot code (consumer, case,
pallet)
Unique serial number (Logistics-pallet or
case level)
6.18 - 6.25
Shipment identification number (shipment
only)
Quantity
Code date (e.g., Sell-By, Pack, Production)
Recipient (customer, supplier, etc)
Transporter name
Transport date/ time
Procedures to provide detailed communications to
6.26 - 6.30 trading partners regarding above information upon
request
Traceability manual and/or documentation which
7.1 - 7.3 describes detailed processes associated with
traceability
Documentation of roles, responsibilities and
7. Documentation
7.4 Organisation structure in place to support all
Requirements
traceability related activities
Ongoing maintenance of traceability
7.5 - 7.7 documentation and traceability records
(transactional)
Traceability team in place with proper knowledge
8. Structure & Responsibilities 8.1 - 8.4
of traceability procedures
Training program and proof of training for those
9. Training 9.1 - 9.3
responsible for traceability activities
Acquisition of traceability information from trading
partners, including the following:
Trade item number (e.g., GTIN/ UPC)
Quantity
10.1 - 10.3
Batch/ lot number
10. Supply Chain Code date
Coordination Transport date
Transporter name
Documentation of team structure, responsibilities
and procedures associated with addressing a
10.4 - 10.9
potential safety hazard crisis, including
communications and contact information
Existence of monitoring and control plan for
11. Monitoring 11.1 - 11.2
reviewing effectiveness of Traceability procedures
Definition of all produced and received trade items
12.1 - 12.2
12. Internal and External in specifications or other similar document
Audits Documentation of corrective action plans to
12.3
address Traceability Nonconformities
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17.7. GTC and its compliance with the GS1 Global Traceability
Standard
The GS1 GTC Checklist fulfills the GS1 Global Traceability Standard (GS1 GTS) if the
applicant follows all Mandatory Must, applicable Mandatory Conditional and Optional Control
Points. Also indicated below every Mandatory Must, Mandatory Conditional or Optional
Control Point is the corresponding GTS Business Requirement (BR) and/or the
corresponding GTS Business Rule (BRU), i.e.: (GTS:BR1).
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The GS1 GTC Checklist presents cross reference between the Control Points and the
Traceability requirements of the following standards:
ISO 22005
ISO 9001
GlobalGap
The cross reference between the GS1 GTC Checklist and the
standards addressed has been prepared by GS1 and do NOT in any
case imply compliance with the traceability requirements of such
standards. This cross references has not been validated by the
Standard Bodies that own the standards presented in this Appendix
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The following table presents a section of the Cross Reference Summary of related standards
covered by every Control Point. In every column is indicated with an “x” when the Control
Point covers a traceability requirement of the standard referenced in the header.
Control Global
Point GTS 22005 HACCP IFS BRC SQF 9001 GAP
1. CHOICE OF OBJECTIVES
1.1 x x
1.2
1.3 x
1.4 x x
1.5 x
2. PRODUCT DEFINITIONS
2.1 x x x x x x
2.2 x
2.3 x x x x x
2.4 x
2.5 x x
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Introduction
On-Site audit
The Opening Meeting
Collecting and verifying information
Generating Audit findings
Filling out the GS1 GTC Assessment Checklist
Preparing Audit Conclusions
Conducting the Closing Meeting
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18. Introduction
Six Activities should be completed to finalize an Audit process. If agreed with the company,
the Auditor should follow up the correction of every Nonconformity found during the On-Site
Audit according to the solution proposed in the Nonconformity Report template.
The GTC Audit Activities are slightly different from the Audit Activities proposed in ISO
19011, but are totally based on it. This is shown in the figure below; where for every activity
of ISO 19001 a number indicates to what GTC activity it corresponds. This way every ISO
activity is covered by the GTC activities.
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1
Define essential elements to prepare the On-site Audit and 1 to 3 hours
Template to fill:
prepare the Audit Plan.
Audit Plan
The Initial meeting is the starting point of the whole audit process. During the Initial meeting
the Audit Team Leader should be appointed. The initial meeting may be informal or formal,
but should be made by those assigned responsibility for managing the audit programme or
the audit team leader. The purpose of the initial meeting is to:
The feasibility of the audit also should be determined during initial meeting, taking into
consideration such factors as the availability of:
Where the audit is not feasible, an alternative should be proposed to the audit client, in
consultation with the auditee
It is necessary to be clear with the auditee at this point that the whole Audit process will be
strictly confidential and all the information collected, will be only used internally by the
Auditor. If possible, you should sign an NDA with the company to avoid future problems.
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Appoint the Audit Team Leader who should have the appropriate skills and competence
to reach the audit objectives
When establishing the Audit Team, the Audit Team Leader can include auditors, auditors-in-
training and technical experts, but all must work under the direction and guidance of the
Audit Team Leader. However, if there is only one auditor, the auditor should perform all
applicable duties of an Audit Team Leader.
In deciding the size and composition of the audit team, consideration should be given to the
following:
Both the audit client and the auditee can request the replacement of particular audit team
members on reasonable grounds based on the principles of auditing. Examples of
reasonable grounds include conflict of interest situations (such as an audit team member
having been a former employee of the auditee or having provided consultancy services to
the auditee) and previous unethical behavior.
Such grounds should be communicated to the audit team leader and to those assigned
responsibility for managing the audit programme, who should resolve the issue with the audit
client and auditee before making any decisions on replacing audit team members.
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Introduce themselves
Avoid discussions
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Trade items: It is necessary to define the trade items to trace. A trade item could be a
consumer unit, a box or even a pallet.
Ex: if a company receives pallets, doesn’t open the pallets and distributes the
same pallets they received, then the trade item for that company is the pallet.
It is necessary to be careful with the Batch/Lot definition. A batch/lot in certain
circumstances could be a serialized code. In the same example, the Batch/L ot
for the company’s trade items is the SSCC of every pallet.
Logistics Units: It is necessary to define the formats for the Logistics Units the company
wants to trace. This could be boxes, bags, pallets, truck loads, containers, etc. Logistics
Units can be trade items as well. Ex: a pallet could be the minimal sale unit a company
delivers. In this case, the pallet is a trade item and a Logistic Unit.
The following figure represents the four examples given above for every Company:
In this example, the audit client and the audit team in every company must define a scope
that includes all the processes involved in the company from Receiving till Dispatch or
Distribution whichever is the case.
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1. Location 1: Receiving, Growing and Dispatch: The vine receive agrochemicals, and
dispatch trucks with grape to the winery plant
2. Location 2: Receiving, Processing, Warehousing and Dispatch. The winery plant receive
the trucks with grapes, elaborate the wine and dispatch boxes with bottles of wine to the
Warehousing
3. Location 3: Receiving, Warehousing, Dispatch and Distribution: The Warehousing save
the boxes with wine, and distributes pallets with boxes to foreign markets.
Where the audit is not feasible, an alternative should be proposed to the audit client, in
consultation with the auditee.
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The process of assuring the overall competence of the audit team should include the
following steps:
identification of the knowledge and skills needed to achieve the objectives of the audit;
selection of the audit team members such that all of the necessary knowledge and skills
are present in the audit team.
If not fully covered by the auditors in the audit team, the necessary knowledge and skills may
be satisfied by including technical experts. Technical experts should operate under the
direction of an auditor and must be declared as observers in the Audit Plan.
Auditors-in-training may be included in the audit team, but should not audit without direction
or guidance.
Both the audit client and the auditee can request the replacement of particular audit team
members on reasonable grounds based on the principles of auditing. Examples of
reasonable grounds include conflict of interest situations (such as an audit team member
having been a former employee of the auditee or having provided consultancy services to
the auditee) and previous unethical behavior. Such problems should be communicated to
the audit team leader and to those assigned responsibility for managing the audit
programme, who should resolve the issue with the audit client and auditee before making
any decisions on replacing audit team members.
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2
One week
Prepare and validate the Audit Plan with the auditee. The Template to fill:
Audit Plan
Audit Plan will facilitate scheduling and coordination of
the audit activities. The tasks are:
The purpose of the Audit Program is to help companies by providing the necessary
resources to facilitate the developing of the audits.
The audit team leader should prepare an audit plan, based on the Audit Plan template, to
provide the basis for the agreement among the audit client, audit team and the auditee
regarding the conduct of the audit. The plan should facilitate scheduling and coordination of
the audit activities.
The amount of detail provided in the audit plan should reflect the scope and complexity of
the audit. The details may differ, for example, between initial and subsequent audits and also
between internal and external audits. The audit plan should be sufficiently flexible to permit
changes, such as changes in the audit scope, which can become necessary as the On-site
audit activities progress.
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The plan should be reviewed and accepted by the audit client, and be
presented to the auditee, before the on-site audit activities begin.
Any revised audit program should be agreed among the parties concerned before continuing
the audit and objections by the auditee should be resolved between the audit team leader,
the auditee and the audit client.
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The use of forms should not restrict the extent of audit activities, which can change as a
result of information collected during the audit.
Work documents, including records resulting from their use, should be retained at least until
audit completion.
Documents pertaining to the audit should be retained or destroyed by agreement between
the participating parties and in accordance with audit program procedures and applicable
statutory, regulatory and contractual requirements.
Unless required by law, the audit team and those responsible for managing the audit
program should not disclose the contents of documents, or any other information obtained
during the audit and the audit report, to any other party without the explicit approval of the
audit client and, where appropriate, the approval of the auditee. If disclosure of the contents
of an audit document is required, the audit client and auditee should be informed as soon as
possible.
Those documents involving confidential or proprietary information should be suitably
safeguarded at all times by the audit team members.
Proper
Prior
Preparation
Prevents
Poor
Performing
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1. Company Information
2. Audit Team Information
3. Audit Information
4. Audit Activities
5. Audit Program
Company Information:
Name: Company Name
Address: Company full address
Sector: Indicate the Business sector of the Company
Contact: Indicate the counterpart assigned by the company for the
Audit
COMPANY INFORMATION
Name ACME Ltd.
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Below you find an example of a filled out Audit Team Information section.
Group 1:
Brendan Kernan, GS1 Ireland
Gary Garnier, GS1 GO
Group 2:
Michal Bily, GS1 Czech Republic
Janice Kite, GS1 GO
Audit Information:
Objective: define what is to be accomplished by the audit
Scope: including identification of the organizational and functional
units and processes to be audited
Date: date and time of the on-site audit
Audit Place: Plant or places where the on-site audit is going to
be
Audit Criteria: and any reference document including version
and date
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Below you find two examples of a filled out Audit Team Information section.
Example 1:
AUDIT INFORMATION
Objective Evaluation of the Fulfillment level for the Control Points of the
Checklist “GS1 GTC Control Points & Compliance Criteria” at the
audit location addressing logistic units (pallets) and trade items
(plastic crates or cartons with read meat primals) shipped from the
Supplier Distribution Center and to trade items (red meat) prepared
in the store.
Scope All sections of the GTC Checklist will be applied to the company
processes beginning with the shipping of the logistic units and
trade items from the Supplier Distribution Center, controlled at
receiving area in Acme store, and through in-store processing on to
final sale to consumer.
th
Date May 25 , 2010
Reference GS1 GTC Control Points & Compliance Criteria, Issue 2, Apr10
documents (Audit
Criteria)
The Audit Place can be a different address from the Company Address. Example: a
Warehouse located in another geographical location. Or, it could be only one plant of several
a Company has at the same address. In this case, it should be highlighted “Process plant
located at the Company Address”
Example 2:
AUDIT INFORMATION
Objective Evaluation of the Fulfillment level for the Control Points of the
Checklist “GS1 GTC Control Points & Compliance Criteria”, Section
5, Control Points 5.2 till 5.19 and Section 6, Control Points 6.2, 6.3,
6.4, 6.5, 6.6, 6.7, 6.9, 6.10, 6.11, 6.12, 6.13, 6.14, 6.18 and 6.19,
applied to the audit location addressing trade items identified as
cases and pallets for received goods, production, and to loading
point for the plant refrigerated warehouse.
Scope All sections of the GTC Checklist will be applied to the processes of
reception of raw materials, ingredients and packaging material;
production, and dispatch of natural chunk and shred cheese until
the loading dock.
th
Date December 11 , 2009
Reference GS1 GTC Control Points & Compliance Criteria, Issue 1, Draft 3,
documents (Audit Mar09
Criteria)
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In some cases the objective could define only some sections to be applied. This should be
clearly indicated. For example:
“Section 5, Control Points 5.2 till 5.19 and Section 6, Control Points 6.2, 6.3, 6.4, 6.5, 6.6,
6.7, 6.9, 6.10, 6.11, 6.12, 6.13, 6.14, 6.18 and 6.19 of the GTC Checklist will be applied.”
Audit Activities:
Description: Overview description of the activities that will be
performed during the On-site Audit and how the Audit Team and
Observers will be organized.
Description The Audit will apply the Audit Criteria to the company with the
presence and involvement of the observers. The Audit Criteria
contains 105 control points divided into the following 12 different
sections:
The auditors will be divided into three (3) groups. Each group will
be in charge of selected sections of the Audit Criteria.
The Lead Auditor will start the Audit using the first section of the
Audit Criteria. When completed the rest of the groups will continue
asking the questions in order, according to the Audit Plan.
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Audit Program:
Definition of activities,
Expected time and duration of on-site audit activities, including
meetings with the auditee’s management and audit team meetings
Names of the participants of the company in every activity.
The first part and the longest one will be planning & preparation.
The second part will be a visit to the company’s locations (reception, elaboration,
warehousing, dispatch, etc.)
For the planning & preparation it is necessary to have a room with the capacity for all the
people involved. The planning & preparation considers questions, which need to be solved, if
possible, by a person with access to the company’s ERP system, WMS, excel sheets, etc.
There are some Control Points that need to be verified in on site where they occur. For this
reason, plan the visit with the Company Contact in advance. Some of these Control Points
could become apparent during the planning & preparation. This is one of the reasons that
this work should be done before the visit to the locations.
For the visit, it may be necessary to take pictures, which are going to be used as audit
evidence. This should be indicated in this section.
The On-Site Audit normally will take one and a half day. This could be done as well in three
whole mornings. Normally, the last half day is left to do the visit part of the Audit.
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Denis O'Neil presents 25.05.2010 9:00 to 10:00 Audit Team Denis O'Neil
the ACME Traceability Leader
Solution
Comments:
• Checklist application activities should be done in an office or room with capacity for all
the students.
• The room should be equipped with a projector
• It is necessary to count with persons with access to the company’s information systems
such as ERP WMS, Excel sheets and documental repositories.
• It is necessary to count with a quality and logistics responsible
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Comments:
• Exercises should be done at the facility in order to visit to the on site processes
(receiving, transforming, warehousing and dispatch).
• The questions will be focused on the receiving, warehousing and dispatch processes
• It is necessary to rely on people who know these processes in detail in order to solve
the questions.
• It may be necessary to take pictures during the visit which are going to be used as audit
evidence
Short Closing Meeting 26.05.2010 17:00 to 17:10 Audit Denis O’Neil
Team Suzanne Coyle
Leader Robert McMahon
Comments:
• It is necessary to be clear that the whole Audit process will be strictly confidential
• We hope the company allows us to use this activity for promotional reasons, promoting
activity but not publishing the results.
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•
•
Conducting opening meeting
Collecting and verifying information
Template to fill:
GS1 GTC Assessment
Checklist 3
• Generating audit findings
• Filling the GS1 GTC Assessment Checklist
• Preparing audit conclusions
• Conducting close meeting
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For other audit situations, the meeting should be formal and records of the
attendance should be kept. The meeting should be chaired by the audit team
leader, and the following items should be considered, as appropriate:
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ensuring that rules concerning site safety and security procedures are known and
respected by the audit team members;
MUST NOT
Leave the auditee avoid the subject
Be influenced or deceived
Be drowned in information overload
Allow the auditee to establish the audit pace
Make comparisons nor have preconceived ideas
Attack the people
Get involved in discussions with the auditee
Relate people to NC
MUST
Be very well prepared to execute the audit
Motivate the personnel of the audited area
Be persuasive
Ask only one question at a time
Insist on the answer from the people questioned
Be a small talker
Verify the answer with a “show me“
Impose velocity, considering capacity and personality of the auditee.
Demonstrate open spirit and confidence in his mission
Congratulate
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The Auditor must be prepared and know the variety of cases that can arise during the audit.
Here are examples of these:
When facing situations like these, the auditor must act with decision, professionalism and
impartiality, taking into account the objectives and purpose of the audit.
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Sources of Information
Audit Evidence
Audit findings
Reviewing
Audit conclusions
Observation Review
Interviews
of activities of documents
AUDIT FINDINGS
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21.2.3. Interviews
The most important thing to retain about collection of information through interviews is that
you want to understand.
Indeed, the only thing you want to achieve is understand what people/systems do, how they
do it and why they do it. The questions you ask should be targeted to ensure you
understand how the organisation functions.
As an auditor, you should pay particular attention to the body language of the person you are
talking to. Body language conveys very important clues as to how people feel about the
messages they and you exchange.
The figure below shows the most common facial expressions you’ll encounter.
When interviewing someone, you have to be aware of how you lead the interview. This goes
from the type of questions over your body-language to the actual content of your questions.
It is best practice to work with open questions, asked in an understandable fashion, whilst
remaining non directive and non accusing.
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Nonconformity
The most important audit findings are nonconformities and their supporting evidence. A
Nonconformity is leveraged when the process or procedures that are being audited are not
performed or complete as it would be.
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DO
…Write down clearly the objective evidence found
…Specify the area where the NC was found
…Make sure that the auditee understands and accepts the NC
…Write the NC so it is traceable
…Write in a concise way, associating the objective evidence detected on-site
…Write in a clear way, transparent and without surprises
…Communicate in an exact form the facts (evidence) and why these facts
are a NC (audit criteria)
…Commit the implementation date for the action plan or the date on which
this plan will be generated
DO NOT
…identify guilty ones.
…write NC on the basis of perceptions
Examples:
DO report
It was observed that in the delivery process, the trade items distributed by the Company are
not identified with the GTIN and the production lot on the packaging.
DO NOT report
“The company doesn’t identify the trade items”.
DO report
It was observed that no records exist indicating whether the employees have attended the
traceability training programs.
DO NOT report
“The employees of the company have not attended the traceability training courses”.
DO report
“The safety hazard crisis procedure only works by day”
DO NOT report
“The safety hazard crisis procedure only works by day so the company can be seriously
affected in case of an emergency happening during the night”.
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Points that are of concern, but are not enough to be declared as Nonconformities
Situations that if they are not addressed, can later become a Nonconformity
Deficiencies to which the auditor has granted the “benefit of the doubt”
Is out of time
Evaluates the magnitude and impact of the problem and decides under his criteria that
unless the requirement is partially solved, it can still be an observation.
The observations gives the auditor a flexible mechanism to report; however they don’t have
a formal character, can establish the difference between a negative or a positive process.
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Control Points: Presents the Control Points as described in the document GS1 GTC
CP&CC.
Compliance Criteria: Presents the Compliance Criteria for every Control Point as
described in the document GS1 GTC CP&CC.
Levels: Presents the level of Compliance (MAN for Mandatory, MAN(Cond) for
Mandatory Conditional, OP for Optional or REC for Recommended)
The GS1 GTC Assessment Checklist should be used by the Auditor to report Conformity
against every Control Pont of the GS1 GTC CP&CC. This document allows the auditor to
record if the Compliance Criteria is met by the audited company and to report Observations
and Nonconformities found.
The GS1 GTC checklist must accompany the Auditor during the whole audit process. All the
notes taken plus the Observations and Nonconformities found should be the basis to write
the Audit Report. This document, once formally completed comprises part of the Audit
Report.
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All white squares must be fulfilled unless the Control Point is Not Applicable.
There are some Control Points which can not be NA. These ones are indicated with a
black cell
The white squares must be fulfilled with a checkmark () if the Control Point is a
Conformity or with an (X) if the Control Point is a Nonconformity
Sometimes the Control Points applie to two (2), three (3) or all the standards in the same way
without any difference. In those cases, the squares are combined, so one checkmark () must
be used in the extended square and it will be valid for all the standards combined in this
square.
If any of the squares labeled as GS1”, “22005”, “HACCP” “IFS”, “BRC”, “SQF”, “9001”, or
“GGAP” is marked with a Nonconformity (X), then the “CONF” square must be marked as a
Nonconformity (X) as is shown in the following figure:
Example:
Control Point 2.1 says: “Are all trade items, distributed by the Organisation, identified with a
GS1 identification key and a description in a Master Data record for each product hierarchy
level that needs to be traced?” In this case if the company use an Internal identification key for
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any of the trade items they distribute, then the Control Point is a Nonconformity against GS1,
but it is a Conformity against ISO 22005, HACCP, IFS, BRC and SQF and should be fulfilled in
the following way:
Note that there are some Control Points which cannot be NA. These are indicated with
a black cell.
All Not Applicable Control Points are excluded from the final scoring
Example:
N° CONTROL POINTS COMPLIANCE CRITERIA L Observations
2.2. Are intermediate A Master Data record with an OBS: The organisation does not
items produced by the identification number and manufacture intermediate items.
Organisation that description must exist for
needs to be traced intermediate items, produced REC
identified with an by the Organisation, that need
identification number to be traced.
and a description in a
Master Data record?
GS1 22005 HACCP IFS BRC SQF 9001 GGAP NA CONF
Fulfills
X
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Example:
N° CONTROL POINTS COMPLIANCE CRITERIA L Observations
5.12. Are trade items The trade items received by the OBS: The raw materials received by
received by the Organisation must be identified the company are identified with a
Organisation, with the production batch / lot or logistic label, adhered to its package,
identified with the Serial Number on the which only indicates the product code,
MAN
production batch / lot packaging or on the asset the supplier and the lot number. These
or Serial Number on containing it, or on an are the unique data the company
the packaging? accompanying document. register when receiving the raw material
Write the Nonconformity details in a concise way, after the beginning of the sentence “NC:”
Write down clearly the objective evidence found (be open and transparent)
Communicate the facts (evidence) precisely and state why these facts are a
Nonconformities
Do not identify guilty persons
Do not write up Nonconformities on the basis of perceptions, only record the facts
Identify objectively all evidence that proves the Nonconformity. Ex: a document, a label, a
record in DB, a record in the ERP, a photograph, etc.
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Example 1:
N° CONTROL POINTS COMPLIANCE CRITERIA L Observations
5.4. Are trade items The trade items distributed by NC: The items received by the
distributed by the the Organisation must carry a Company don’t have a GS1 standard
Organisation carrying GS1 Data Carrier attached to Data Carrier on packaging from the
a GS1 Data Carrier? the packaging or on the asset supplier. Every item (bag, box or tank)
containing it or on an is locally identified with a label by the
accompanying document. company when received. A picture was
The corresponding GS1 taken as evidence (P5150131.jpg)
standards are:
For trade item crossing the MAN
point of sale (consumer (Cond)
unit): EAN-13, EAN-8,
UPC-A, UPC-E, GS1
DataBar, GS1 DataMatrix,
EPC tag
For trade item not crossing
the point of sale (grouping
of trade items): EAN-13,
ITF-14, GS1-128, GS1
DataMatrix, EPC tag
(GTS: BR7,
GS1 22005 HACCP IFS BRC SQF 9001 GGAP NA CONF
BR11) Fulfills
X X
Example 2:
N° CONTROL POINTS COMPLIANCE CRITERIA L Observations
2.1. Are all trade items, A Master Data record with a NC: The items distributed by the
distributed by the GS1 identification key and a Company don’t have a GS1 standard
Organisation, description must exist for all Identification Number on packaging
identified with a GS1 trade items distributed by the from the supplier. Every trade item
identification key and Organisation at all levels of the (bag, box or tank) is locally identified
MAN
a description in a product hierarchy that need to (Cond)
with a label by the company.
Master Data record be traced.The corresponding Only internal identification is required in
for each product GS1 standard is the GTIN. ISO 22005, HACCP, IFS, BRC and
hierarchy level that SQF
needs to be traced? A picture was taken as evidence
(P5150135.jpg).
(GTS: BR7,
GS1 22005 HACCP IFS BRC SQF 9001 GGAP NA CONF
BR11) Fulfills
X X
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The following list contains some typical elements that should be covered in a
closing meeting:
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•
•
distributing the audit report
Preparing the Nonconformities report
Preparing the audit report Audit Report
456
GS1 GTC Assessment
Checklist
Nonconformities Report
Conformance Report
• Approving and distributing the audit report
This topic is split into 3 main parts: the first being the preparation of the nonconformities
report, the second being the preparation of the audit report and the third being the approval
and distribution of the audit report.
1. Nonconformity Information
2. Corrective Action Information
3. Corrective Action Inspection
Nonconformity Information:
CP N°: Number of the Control Point number with Nonconformity
Nonconformity Description: Description of the Nonconformity
Date: Date when the Nonconformity was detected
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NONCONFORMITY INFORMATION
CP N° NONCONFORMITY DESCRIPTION DATE
4.4 It doesn’t exist a documented procedure in the Company 25/05/2010
which describes in detail the Master Data alignment
procedure with the trading partners. AUDIT CRITERIA
As part of the Audit Activities the Auditor must report the cause of the Nonconformity in the
Origin investigation field. The Corrective Action or Preventive Action should be declared by
the Company responsible after the Conclusion of the Audit. This Action should be reviewed
in a subsequent audit.
Corrective Action
Are steps that are taken to remove the causes of an existing Nonconformity or
undesirable situation.
The corrective action process is designed to prevent the recurrence of
Nonconformities or undesirable situations. It tries to make sure that existing
Nonconformities and situations don’t happen again.
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Preventive Action:
Are steps that are taken to remove the causes of potential Nonconformities or potential
situations that are undesirable.
The preventive action process is designed to prevent the occurrence of Nonconformities
or situations that do not yet exist. It tries to prevent occurrence by eliminating causes.
While corrective actions prevent recurrence, preventive actions prevent occurrence.
Both types of actions are intended to prevent Nonconformities.
Preventive actions address potential problems, ones that haven't yet occurred. In
general, the preventive action process can be thought of as a risk analysis process.
Corrective Action It was developed a formal procedure to align Master Data, including
to implement products, parties and locations, with trading partners fully based on
the procedure template given by GS1. This procedure was included
in the Quality Procedure PP-101-08 as a regular directive that every
trading partner should implement in order to start doing business
with the Company.
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If in a previous audit where Nonconformities were detected, the Auditor must review all the
Nonconformities Reports and analyze if the Corrective Actions or Preventive Actions
declared were effectively solved by the Company.
YES NO
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Company Information:
Name: Company Name
Address: Company full address
Sector: Indicate the Business sector of the Company
Contact: Indicate the counterpart assigned by the company for the
Audit
COMPANY INFORMATION
Name ACME Ltd.
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Group 1:
Brendan Kernan, GS1 Ireland
Gary Garnier, GS1 GO
Group 2:
Michal Bily, GS1 Czech Republic
Janice Kite, GS1 GO
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Audit Information:
Objective: define what is to be accomplished by the audit
Scope: including identification of the organizational and functional
units and processes to be audited
Date: date and time of the on-site audit
Audit Place: Plant or places where the on-site audit is going to
be held
Audit Criteria: and any reference document including version
and date
AUDIT INFORMATION
Objective Evaluation of the Fulfillment level for the Control Points of the
Checklist “GS1 GTC Control Points & Compliance Criteria” at
the audit location addressing logistic units (pallets) and trade
items (plastic crates or cartons with read meat primals) shipped
from the Supplier Distribution Center and to trade items (red
meat) prepared in the store.
Control Points Audited The 105 Control Points of the Checklist were audited.
Reference documents GS1 GTC Control Points & Compliance Criteria, Issue 2, Apr10
(Audit Criteria)
Mandatory : 2
Number of
Mandatory (Conditional) : 3
Nonconformities
Optional : 3
Recommended : 8
Audit Place, Audit Date, Audit Criteria, Objective and Scope must be the same as declared
in the Audit Plan.
In the raw “Number of Nonconformities”, the auditor must declare all the Mandatory,
Mandatory (Conditional), Optional and Recommended Nonconformities.
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Mandatory 28 28 26 93 No
Mandatory (Cond) 30 11 19 16 84 No
Optional 10 1 9 3 22 Yes
Recommended 37 8 29 21 72 Yes
Total 105 20 85 66 NO
Compliance Level:
Mandatory Musts:
100% compliance of all Mandatory Must Control Points is compulsory.
Mandatory Conditional Musts:
100% compliance of all applicable Mandatory Conditional Must Control Points is
compulsory.
Optional
No minimum percentage of compliance is set.
Recommendations:
No minimum percentage of compliance is set.
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GS1 GTS 2 1 3 1
ISO 22005 0 2 0
HACCP 0 1 0
IFS 0 1 0
BRC 0 1 0
SQF 0 1 0
ISO 9001 0 0 0
GlobalGAP 0 0 0
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the extent of conformity of the management system with the audit criteria,
the capability of the management review process to ensure the continuing suitability,
adequacy, effectiveness and improvement of the management system.
Only if specified by the audit objectives, can audit conclusions lead to recommendations
regarding improvements, business relationships, certification/registration or future auditing
activities.
An example of a filled out Traceability implementation degree table is below:
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Report distribution Juan Pablo Vial, GS1 GO; John Ryu, GS1 GO; Stefan Gathmann,
GS1 Ireland; Stephane Pique, GS1 in Europe; Brendan Kernan,
GS1 Ireland; Gary Garnier-Guisgand, GS1 GO; Michal Bily, GS1
Czech Republic; Janice Kite, GS1 GO; Slobodan Romac, GS1
Croatia.
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The Conformance Report must be given to the audited Company attached to the Audit
Report and is a decision of the audited Company to make it public or not.
The Conformance Report Form is shown on the next page:
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Conformance Report
provided to
Company Name
Address
This Audit Report presents the summary of results of the Audit performed by [Auditing Organisation]
according to the GS1 GTC Programme.
Further clarifications regarding the scope of this Report and the applicability of
GS1 GTC requirements may be obtained by consulting the organization
Audited Under
GS1 GTC Control Points & Compliance Criteria,
Issue 1, Apr 2010
Scope of Supply
Scope
Summary of Results
[Auditing Organisation]
[Address], [City], [Country]
Responsible name
[Auditing Organisation]
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One folder is given to the Company. The other folder is kept by the auditing organisation with
all the handwritten material used during the whole process.
Consider the preparation of a PowerPoint presentation with the summary of the Audit Report
and all the Mandatory Nonconformities found.
The audit is then completed when all activities described in the audit plan have been carried
out and the approved audit report has been distributed.
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Appendices
Appendix 1: References
Appendix 2: Additional Information
Appendix 3: IAF Members
Appendix 4: Audit Plan Example
Appendix 5: Nonconformity Report Example
Appendix 6: Audit Report Example
Appendix 7: Conformance Report Example
Appendix 8: Common Rules for On-Site Audit
Appendix 9: Opening Meeting Checklist
Appendix 10: Closing Meeting Checklist
Appendix 11: IRCA Code of Conduct
Appendix 12: Audit Log Form
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Appendix 1: References
This appendix contains reference material used during the training:
GLOBALG.A.P. (2007)
Control Points and Compliance Criteria Integrated Farm Assurance: Fruit and Vegetables V3.0-2;
GlobalGAP, Köln, Germany.
GS1 (2010)
General Specifications Version 10: GS1, Brussels, Belgium.
GS1 (2010)
Global Traceability Standard Issue 1.2.2: Business Process and System Requirements for Full Supply
Chain Traceability; GS1, Brussels, Belgium.
GS1 (2010)
GTC Control Points and Compliance Criteria Issue 2; GS1, Brussels, Belgium.
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Books
The following books might be of interest to those wishing to depend their understanding. An online
version of this list is maintained at Amazon.
2. After the Quality Audit: Closing the Loop on the Audit Process by J. P. Russell
7. ISO 9000 In Our Company, Self-Study Course for Personnel by Jack Kanholm
(Author)
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Magazines
Food safety magazine
Moody International
SGS
Bureau Veritas
DNV
TÜVRheinland
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ORGANISATION INFORMATION
Name ACME Ltd.
AUDIT INFORMATION
Objective Evaluation of the Fulfillment level for the Control Points of the
Checklist “GS1 GTC Control Points & Compliance Criteria” at the
audit location addressing logistic units (pallets) and trade items
(plastic crates or cartons with read meat primals) shipped from the
Supplier Distribution Center and to trade items (red meat) prepared
in the store
Scope All sections of the GTC Checklist will be applied to the company
processes beginning with the shipping of the logistic units and
trade items from the Supplier Distribution Center, controlled at
receiving area in Acme store, and through in-store processing on to
final sale to consumer.
th
Date May 25 , 2010
Reference documents (Audit GS1 GTC Control Points & Compliance Criteria, Issue 2, Apr10
Criteria)
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AUDIT ACTIVITIES
Description The Audit will apply the Audit Criteria to the company with the
presence and involvement of the observers. The Audit Criteria
contains 105 control points divided into the following 12 different
sections:
The auditors will be divided into three (3) groups. Each group will
be in charge of selected sections of the Audit Criteria.
The Lead Auditor will start the Audit using the first section of the
Audit Criteria. When completed the rest of the groups will continue
asking the questions in order, according to the Audit Plan.
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Denis O'Neil presents the ACME 25.05.2010 9:00 to Audit Team Denis O'Neil
Traceability Solution 10:00 Leader
Comments:
• Checklist application activities should be done in an office or room with capacity for all the
students.
• The room should be equipped with a projector
• It is necessary to count with persons with access to the company’s information systems such as
ERP WMS, Excel sheets and documental repositories.
• It is necessary to count with a quality and logistics responsible
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Comments:
• Exercises should be done at the facility in order to visit to the on site processes (receiving,
transforming, warehousing and dispatch).
• The questions will be focused on the receiving, warehousing and dispatch processes
• It is necessary to ensure people who know these processes in detail will be present in order to
resolve any questions.
• It may be necessary to take pictures during the visit which are going to be used as audit evidence
Comments:
• It is necessary to be clear that the whole Audit process will be strictly confidential
• We hope the company allows us to use this activity for promotional reasons, promoting the activity
but not publishing the results.
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Corrective Action to It was developed a formal procedure to align Master Data, including
implement products, parties and locations, with trading partners fully based on the
procedure template given by GS1. This procedure was included in the
Quality Procedure PP-101-08 as a regular directive that every trading
partner should implement in order to start doing business with the Company.
YES NO
OBSERVATONS The Company initiated a program with their trading partners to fully
implement the new procedure. To date 50% of the trading partners have
their Master Data aligned with the Company’s Master Data.
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ORGANISATION INFORMATION
Name ACME Ltd.
AUDIT INFORMATION
Objective Evaluation of the Fulfillment level for the Control Points of the Checklist “GS1
GTC Control Points & Compliance Criteria” at the audit location addressing
logistic units (pallets) and trade items (plastic crates or cartons with read
meat primals) shipped from the Supplier Distribution Center and to trade
items (red meat) prepared in the store.
Scope All sections of the GTC Checklist will be applied to the company processes
beginning with the shipping of the logistic units and trade items from the
Supplier Distribution Center, controlled at receiving area in Acme store, and
through in-store processing on to final sale to consumer.
Control Points The 105 Control Points of the Checklist were audited.
Audited
Reference GS1 GTC Control Points & Compliance Criteria, Issue 1, Apr10
documents (Audit
Criteria)
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Mandatory 28 28 26 93 No
Mandatory (Cond) 30 11 19 16 84 No
Optional 10 1 9 3 22 Yes
Recommended 37 8 29 21 72 Yes
Total 105 20 85 66 NO
Nomenclature:
Total: Total Number of Control Points
N/A: Number of Non Applicable Control Points detected
Max: Maximum Number of Applicable Control Points
Obtained: Number of Control Points with Conformity
%: Percentage of Approval
Approved: Compliance Criteria Conformance
Compliance Level:
Mandatory Musts:
100% compliance of all Mandatory Must Control Points is compulsory.
Mandatory Conditional Musts:
100% compliance of all applicable Mandatory Conditional Must Control Points is
compulsory.
Optional
No minimum percentage of compliance is set.
Recommendations:
No minimum percentage of compliance is set.
Nonconformities
against the Standard Mandatory Mandatory Optional Recom.
standards
(Conditional)
GS1 GTS 2 1 3 1
ISO 22005 0 2 0
HACCP 0 1 0
IFS 0 1 0
BRC 0 1 0
SQF 0 1 0
ISO 9001 0 0 0
GlobalGAP 0 0 0
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(CP 6.12) ACME should relate by documentation each batch and lot
of trade items received (Primals) with the logistic units involved. As
presently structured, batch and lot numbers are not recorded at
goods inwards and logistical units are not identified. It is
recommended that this be reviewed for future development
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Report distribution Juan Pablo Vial, GS1 GO; John Ryu, GS1 GO; Stefan Gathmann, GS1
Ireland; Stephane Pique, GS1 in Europe; Brendan Kernan, GS1 Ireland;
Gary Garnier-Guisgand, GS1 GO; Michal Bily, GS1 Czech Republic;
Janice Kite, GS1 GO; Slobodan Romac, GS1 Croatia.
Audit Team Leader Juan Pablo Vial, GTC Project Date 15.05.2010
signature Manager GS1 GO
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Conformance Report
provided to
ACME
Deans Grange, Dublin 4, Ireland
This Audit Report presents the summary of results of the Audit performed by [Auditing Organisation] according to
the GS1 GTC Programme.
Further clarifications regarding the scope of this Report and the applicability of
GS1 GTC requirements may be obtained by consulting the organization
Audited Under
GS1 GTC Control Points & Compliance Criteria,
Issue 1, Apr 2010
Scope of Supply
The Audit was applied to the company processes beginning with the shipping of the logistic
units and trade items from the Supplier Distribution Center, controlled at receiving area in
Acme store, and through in-store processing on to final sale to consumer.
Summary of Results
Obligations Total N/A Max. Obtained % Compliance Approved
Mandatory 28 28 26 93 100% No
Mandatory (Cond) 30 11 19 16 84 100% No
Optional 10 1 9 3 22 0% Yes
Recommended 37 8 29 21 72 0% Yes
Total 105 20 85 66 NO
Total: Total Number of Control Points
Nomenclature: N/A: Number of Non Applicable Control Points detected
Max: Maximum Number of Applicable Control Points
Obtained: Number of Control Points with Conformity
%: Percentage of Approval
Approved: Conformance to Compliance Criteria (Yes / No)
Compliance: Compliance Criteria to approve
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When visiting the facilities, the visitor must abide by the following Rules and Prohibitions so as not to
cause any delays and/or inconveniences on both the audit team and the company. Visitors are
encouraged to do their best to ensure their visit will be according to the Audit Planx|.
Do’s
1. Visitors are allowed to enter the plant only if they are healthy. In case of illness (cold, digestion
problems, or skin diseases) the Lead Auditor and/or the guide must be immediately informed.
2. Always follow the guide and not separate from the group
3. Listen carefully and follow the instructions given by the guide
4. Only auditors are allowed to ask questions to the guide
5. Visitors should observe silence at all times in order to not disrupt the work in the plant. Do not
enter into conversations between visitors.
6. Visitors should enter the plant with the material specified by the Lead Auditor
7. While walking through the production plant visitors must:
a. Be appropriately dressed when entering production zones. This is:
Wear a coat
Wear a cap
Wear a mask if solicited
Do not wear bracelets, watches, rings, pendants, scarfs, etc.
b. Wear jewelry under the protective clothes
c. Wash hands with antibacterial soap if solicited before entering production zones
d. Use personal protection devices when solicited
e. Be at least 0,5 m away from production lines and machines
f. Be aware of slippery floors due to production processing of water or fat
g. Keep away from transportation paths
h. Be aware of circulating pallet lifters
Dont’s
1. Do not leave the group during the visit
2. Do not enter with or eat food inside the production plant
3. Smoking is prohibited
4. Do not run
5. Avoid touching machines, materials or equipment
6. Avoid taking products
7. Do not take pictures without authorization
8. Do not use mobile phones and in some cases they need to be switched off when entering
certain facilities
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An opening meeting can be different according to the type of audit performed. The meeting should be
chaired by the audit team leader, and the following items should be considered, as appropriate:
Introduction of the Audit Leader and Audit Team including an outline of their roles
Introduction of other participants in the meeting, including an outline of their roles
Distribution of the attendance list
Confirmation of the audit objectives, scope and criteria
Confirmation of the audit timetable and other relevant arrangements with the auditee, such as:
the date and time for the closing meeting,
any interim meetings between the audit team and the auditee's management,
and any late changes
Establish formal communication channels between the audit team and the auditee
Confirmation that, during the audit, the auditee will be kept informed of audit progress;
Confirmation that the resources and facilities needed by the audit team are available;
Confirmation of relevant work safety, emergency and security procedures for the audit team
Information about any appeals system on the conduct or conclusions of the audit
Any questions?
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The closing meeting should also be chaired by the audit team leader, and the following items should
be considered, as appropriate:
Present audit objectives, scope and criteria used including modifications and exclusions
Congratulate if appropriate
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It is a condition of certification that you agree to act in accordance with, and be bound by the following
Code of Conduct:
1. To act in a strictly trustworthy and unbiased manner in relation to both the organization to which
you are employed, contracted or otherwise formally engaged (the audit organization) and any
other organization involved in an audit performed by you or by personnel under your direct control.
2. To disclose to your employer any relationships you may have with the organization to be audited
before undertaking any audit function in respect of that organization.
3. Not to accept any inducement, gift, commission, discount or any other profit from the organizations
audited, from their representatives, or from any other interested person nor knowingly allow
personnel for whom you are responsible to do so.
4. Not to disclose the findings, or any part of them, of the audit team for which you are responsible or
of which you are part, or any other information gained in the course of the audit to any third party,
unless authorised in writing by both the auditee and the audit organization to do so.
5. Not to act in any way prejudicial to the reputation or interest of the audit organization.
6. Not to act in any way prejudicial to the reputation, interests or credibility of IRCA.
7. In the event of any alleged breach of this code, to co-operate fully in any formal enquiry
procedure.
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ORGANISATION INFORMATION
Auditor (candidate) Name
Telephone/fax number
Date
Instructions:
Please, complete the following table using Capitol Letters. If you need guidance, please see at the end
of the Form.
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Complete address
Organisation Website
Size of organisation
(i.e. number of people
employed)
Signature of the
Auditee contact
Contact position
within the
organization
Contact telephone/fax
number
E-mail address
4. Role in audit
Auditor □ Lead Auditor □ Sole Auditor □
5. Number of people in the Audit Team
6. Audit Criteria
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Contact name
Signature
Contact telephone/fax
number
E-mail address
Contact
Telephone/fax
number
E-mail address
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