Metal Forming (Pembentukan Logam)

Arif Rahman, ST, MT

Case of Coat Hanger & Car

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Pembentukan Logam (MMS310803E)

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Local separationof materials

Casting, etc Initialshaping

Painting, Galvanising, etc. Applyingthin layerof material

Welding, riveting etc Creating subassembl ies

Manufacturing processes as per DIN 8580 Pembentukan Logam (MMS310803E)

(Metal Forming Handbook/Schuler, 1998)

Heat; surface treatment, etc achieving certain properties

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Thermomechanical Process made-in-china.com

Metal Forming

Forging

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Wire drawing

Extrusion

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Rolling
Pembentukan Logam (MMS310803E) 4

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Principle

Raw External Force materials More complex shape

Initial shape Simple forms Change in properties Final configuration
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Useful products

Classification (working temperature)

Hot working (0.6*Tm)

Cold working (0.3*Tm)

Advantages

Advantages

Reduce Defects/Discontinuities Improve Microstructure Poor Dimensional Tolerance Material-Environment Interaction Poor Surface Appearance

Disadvantages

Good Surface Appearance Good Dimensional Tolerance Improve Mechanical Properties Material-Environmental Interaction

Disadvantages

Deformation Force Complex Equipment Pembentukan Logam (MMS310803E) Ductility of Final Product

General Characteristics of Forming Processes Process Characteristics Rolling Flat Production of flat plate, sheet and foil at high speeds; good surface finish, especially in cold rolling; very high capital investment; low to moderate labour cost Shape Production of various structural shapes (such as I-beams and rails) at high speeds; includes thread rolling; requires shaped rolls and expensive equipment; low to moderate labour cost; moderate operator skill Production of discrete parts with a set of dies; some finishing operations usually required; usually performed at elevated temperatures, but also cold for smaller parts; die and equipment costs are high; moderate to high labour cost; moderate to high operator skill Production of long lengths of solid or hollow shapes with constant cross-section; product is then cut into desired lengths; usually performed at elevated temperatures; cold extrusion has similarities to forging and is used to make discrete products; moderate to high die and equipment cost; low to moderate operator skill

Forging

Extrusion

Drawing

Production of long rod and wire with various crosssections; good surface finish; low to moderate die, equipment and labour costs; low to moderate operator skill Sheet-metal forming Production of a wide variety of shapes with thin walls and with simple or complex geometries; generally low to moderate die, equipment, and labour costs; low to moderate operator (MMS310803E) Pembentukan Logamskill

Tugas (PR)

Jelaskan proses-proses pembentukan logam (rolling, forging, dsb) serta berikan komponen-komponen apa yang umumnya dibuat dengan proses tersebut.

Kertas A4; margin kiri 4 cm, lainnya 3 cm; huruf Times New Roman (12 pt), 1,5 spasi; maksimum 5 halaman

Pembentukan Logam (MMS310803E)