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,DanaInfo WWW - Hub.slb - Com+s03 WC Ver1 19 4137706 01
,DanaInfo WWW - Hub.slb - Com+s03 WC Ver1 19 4137706 01
,DanaInfo WWW - Hub.slb - Com+s03 WC Ver1 19 4137706 01
Reference: 4137706) Version: Release Date: EDMS UID: Produced: Owner: Author: Private WL-QHSE-S03-WC (InTouch ID 1.19 10-Dec-2009 1648247838 10-Dec-2009 22:18:55 IPC InTouch-Wireline Stephen Hinson, Juan Real Paredes
QHSE Winch control, Winch , QHSE, S03 s03, WL, WL
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Legal Information
Copyright 2009 Schlumberger, Unpublished Work. All rights reserved. This work contains the condential and proprietary trade secrets of Schlumberger and may not be copied or stored in an information retrieval system, transferred, used, distributed, translated or retransmitted in any form or by any means, electronic or mechanical, in whole or in part, without the express written permission of the copyright owner. Trademarks & Service marks Schlumberger, the Schlumberger logotype, and other words or symbols used to identify the products and services described herein are either trademarks, trade names or service marks of Schlumberger and its licensors, or are the property of their respective owners. These marks may not be copied, imitated or used, in whole or in part, without the express prior written permission of Schlumberger. In addition, covers, page headers, custom graphics, icons, and other design elements may be service marks, trademarks, and/or trade dress of Schlumberger, and may not be copied, imitated, or used, in whole or in part, without the express prior written permission of Schlumberger. A complete list of Schlumberger marks may be viewed at the Schlumberger Oileld Services Marks page: http://markslist.slb.com
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Document Control
Owner: Author: Reviewer: Approver: IPC InTouch-Wireline Stephen Hinson, Juan Real Paredes Tim McLaughlin Carl Strubberg
Contact Information
Name: IPC InTouch-Wireline
Revision History
Version Date 1.19 Description Prepared by Author: Shyann Roy 10-Dec-2009 Remove reference to G001 replaced with reference to S11HT). Revised sections 4.4.4 and 4.4.10 to resolve ticket #: 4925132. 10-Nov-2009 Revise section 4.4.9, Downhole Operations/Logging, Step 7 - (ticket #: 4919746) 20-May-2009 Revise section 4.4.9 Wellsite Operations, Pulling Out of the Hole, Bypassing.... . 13-May-2009 Revised section 4.4.9 and reference to high tension standard in section 4.4.10. 27-Mar-2009 Revised Section 4.4.9 Wellsite Operations, step 4.
1.18
26-Feb-2009 Clarications made to reduce discrepancies Author: Ezequiel Saavedra and improve consistency among corresponding Standards, Manuals, and Procedures. Added the following denitions: spudding, wireline cycling and stuck situation. Revised section 5.2 and 5.2.1 while removing sections 5.2.2 and 5.2.2.1 and 5.2.2.2. Revised section 5.1.2 Additional Operating Considerations. Revised section 5.5, Winchman Notes Example. 18-Feb-2009 Revise 5.2.2.2 The Cyclic Method, second paragraph...Make sure.... 28-Jan-2009 General revision. Revise revision log for Rev. 1.11. Author: Ezequiel Saavedra Author: Ezequiel Saavedra
22-Jan-2009 Revise procedure section 4.4.2 and 4.4.9. Author: Ezequiel Saavedra Added reference to High Tension Standard (S11) for operations over 8,000 lbf, section 5.2 (Ticket 4734756). 06-Nov-2008 Revise step 1 in section 5.2.2.1, Holding Maximum Tension. 15-Aug-2008 Revise and retitle appendix section 5.2.2 to Options for getting free. Author: Ezequiel Saavedra Author: Ezequiel Saavedra
1.10 1.9
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Description
Prepared by
Revised Appendix 5.1 Recommended Cable Author: Ezequiel Saavedra Speed Guidelines (Ticket: 4537937). Add new section 4.4.12, Winch Control During TLC Operations.
1.7
10-Jan-2008 Revise the following sections: 4.4.2, 4.4.3, Author: Timothy McLaughlin 4.4.4, 4.4.5, 4.4.7, 4.4.9 step 7, 5.3. For ticket # 4357496 added and estimate depth of sticking.. to section 5.2.2, step 1. 21-Sep-2007 Update Z-chart graphic and add quality check to Weakpoint and Maximum Safe Pull section. 14-Dec-2006 Reword TLS ON and OFF to Tension Limiting System Enabled / Disabled, as appropriate. Add Basic Winch Hand Signals 13-Jul-2006 Revise 4.4.4 to require a HARC for 8,000 lbs or greater pull. Author: Ezequiel Saavedra
1.6
1.5
Author: Matt Sauder Author: Stephen Hinson Author: Tom Teipner Author: InTouch Author: Juan Real Paredes/Nigel Lewis
12-Jun-2006 Revise Section 4.4.13, Inspections, Test and Maintenance. 14-Mar-2006 Revise Stuck tool procedure 25-Jan-2006 Incorporate editing comments. 30-Dec-2005 Initial issue of Rev. 1.0.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Table of Contents
1 2 3 4 4.1 4.2 4.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9 4.4.10 4.4.11 4.4.12 4.4.13 4.4.14 4.4.15 4.4.16 5 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.2 5.2.1 5.3 5.4 5.4.1 5.4.2 5.5 5.6 Statement of Standard Objective Scope ___________________________________________ 1 1 1 2 2 3 5 5 6 6 7 7 9 9 10 11 11 14 14 15 15 15 16 16 17 17 17 20 20 21 22 22 23 24 24 25 26 27
_________________________________________________________
____________________________________________________________
Implementation and Monitoring __________________________________ Denitions _____________________________________________________ Responsibilities ________________________________________________ Reporting and Investigation _____________________________________ Procedures ____________________________________________________ Safe Winch Operations Placard _____________________________ Alarms and Shutdowns _____________________________________ Winch Speed Guidelines ____________________________________ Weakpoint and Maximum Safe Pull __________________________ Secondary Depth Control ___________________________________ Customer-Provided Equipment ______________________________ Wellsite Setup ____________________________________________ Winch Tension Limiting System (TLS) _______________________ Wellsite Operations _______________________________________ Logging Operations Under High Tension ____________________ Winch Control During Fishing Operations ___________________ Winch Control During TLC Operations ______________________ Shop Winch _______________________________________________ Inspections, Tests and Maintenance ________________________ Performance Monitoring ___________________________________ Training and Qualication __________________________________ Appendices _____________________________________________________ Recommended Cable Speed Guidelines (ALC Operations Manual) ______________________________________________________ Minimum Operating Requirements __________________________ Additional Operating Considerations ________________________ Consequences of Winch Speed ____________________________ Consequences of Cable Cycling ____________________________ Stuck Tool Situation ___________________________________________ Stuck Situation Procedure _________________________________ Bump-Up Procedure __________________________________________ TLS Operation Guidelines _____________________________________ TLS As Pull-Off Prevention/Safety __________________________ TLS Used During TLC Operations __________________________ Winchman Notes Example _____________________________________ Safe Winch Operations Placard ________________________________
Private Copyright 2009 Schlumberger, Unpublished Work. All rights reserved.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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_____________________________________
29 31 31 31 31
Documents and References _____________________________________ Normative References ________________________________________ Informative References ________________________________________ InTouch Reference Pages for Winch Control Equipment _____
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Statement of Standard
Winch control, Winch, S011, s0011, s011, QHSE, IPC
Winch operations involving a wireline cable and winch unit are part of virtually every job performed across Wireline. These operations present a signicant risk to Schlumberger personnel and equipment and are seen by Schlumberger clients as an integral part of quality service delivery. Therefore, all winch operations shall be conducted in a way that minimizes these risks to an acceptable level, through management of the required equipment and procedures, qualication of the involved personnel, and appropriate Hazard Analysis and Risk Control performed as specied in OFS QHSE Standard 020.
Objective
The purpose of this Standard is to dene minimum requirements for all operations in which a wireline cable and winch unit are used. These requirements enable Schlumberger to minimize the associated risk to both personnel and equipment, while also providing the client quality service delivery. Any non-compliance with this Standard requires an approved exemption as outlined in the Management of Change and Exemption Standard Wireline appendix.
Scope
All cable/winch operations conducted across Wireline, including those involving contractors and contractors equipment, shall comply with this Standard and with applicable client requirements, whichever are the highest.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
4.1
Normal tension
POOH RIH Spudding Static tension Stuck situation SWCT TLC TLS
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
UPO
An Unintentional Pull Off (UPO) occurs when a eld crew member loses control of downhole equipment such as logging tools or perforating guns. Control is lost if the crew member releases the weakpoint prematurely or if the cable breaks. This is true for loss of control at surface or downhole. The Wireline Acquisition Front End system Winch Control Panel The part of the logging head that provides an intentional weak link between the cable and the logging tools. The weakpoint provides the means for a controlled, mechanical release of the cable from the tools at the logging head, should the need arise. The strength of the weakpoint is temperature-dependent. The WAFE Depth Display provides the crew with depth, tension, setups alarms, etc. The drive system that turns the winch drum conveying wireline cable The spool that holds the wireline cable; connected to the winch The complete system used to convey wireline cableusually comprising winch, drum, and control systems The cable on which Wireline logging tools are lowered into the well and through which signals from the measurements are passed. The cable consists of a central section with conductors surrounded by a metal, load-bearing armor. In and out Wireline movement with a stuck toolstring. Winchmans Portable Display
4.2
Responsibilities
Line Management Line Management is responsible for ensuring compliance with this standard. GM The GM and Area are responsible for auditing the process and documenting compliance with this Standard. WLH WLH is responsible for providing the eld with the appropriate equipment required to perform safe and efcient winch operations. InTouch InTouch is responsible for providing technical assistance related to winch operations.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
All winch operations shall be supervised directly by the engineer or specialist in charge. This is true even if the lead operator of the eld crew has more experience than the engineer or if the client is inside the logging unit. The engineer is ultimately responsible for the operation. Listed below are some specic responsibilities for wellsite personnel. Engineer or Specialist in Charge Ensure that the right crew members are in the right place when the tool is near the surface. This includes matching tasks with appropriate skills and ensuring that people are in proper position prior to moving the winch. When considering assignments, the engineer shall ensure that the winch operator is 100 percent capable of safely operating the winch. Be especially aware whether there is an adequate amount of rest and alertness (24-hour lifestyle). Select weakpoint and manage the cable speed during the operation. Enter the correct WFDD depth and tension parameters. This includes the IDW/CMTD calibration values and the depth/tension alarms and shutdown ranges. Calculate and display the maximum safe pull (MSP) in the winch area. Remove distractions from the operation. The use of cell phones is strictly banned during the operations of the winch. It is essential for the engineer to prioritize and manage the operational tasks. This means the engineer must stop other tasks at hand (such as playbacks) when the tool nears the surface. If the engineer cannot stop these tasks, stop the winch until full control is possible.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Crew The winch operator shall be procient with controls, indicators, standards and emergency procedures for the particular unit being used. Before beginning the job, the winch operator shall take time to become familiar with the cable position on the drum at tool zero and all values on the WFDD. If a change in winch operators is necessary, the relief winch operator shall be fully briefed. Be sure to review any changes in measured vs. driller depths, any tight or problematic spots, and current winch settings including normal tension, cable speed, and maximum safe pull specied by the engineer. The crew must understand that operations within 300 ft of the surface require the operators undivided attention. Any in cab distractions should be eliminated before proceeding with winch operations. The operator should review the basic winch hand signals to ensure standard hand signals are being used. (Section 5.7)
4.3
4.4
Procedures
Operating procedures specic to each piece of equipment required in winch operations can be found in the operations manuals for the specic equipment. (Refer to Section 6.2.1 InTouch Reference Pages for winch control equipment.)
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
4.4.1
4.4.2
Alarms and shutdown systems provide back-up protection but may be slow to engage and do not operate in a fail-safe manner. They must be functionally tested on a each job. When approaching surface these systems must not be relied upon to stop the winch in time to prevent a pull-off. Speed control is the operators best protection against pull-off. Speed too fast for conditions is a leading cause of unplanned pull-offs.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
4.4.3
4.4.4
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
maximum pull on the weakpoint should not exceed 75% of the lower weakpoint rating downgraded with temperature (LWPR). Therefore, the maximum pull at surface should not be bigger than 75% LWPR + force needed to pick up cable weight in mud and overcome friction force plus uid drag on the cable:
MSP = 75% LWPR + Wcm + Fc + Dc (with MSP the maximum safe pull, Fc the friction on the cable and Dc the uid drag on the cable)
Thus:
MSP = 75% LWPR + TN - Thead
For any situation where a valid and calibrated head tension is not available, The Wtm will provide with the next best value to estimate the MSP but in this case measuring TN at a speed as low as possible. Notice that using Wtm instead will actually overestimate MSP. Double check the TN used to calculate MSP and compare to estimated value. Investigate, understand and explain differences in values. Always use the LWPR value corrected for downhole temperature (See Heads Manual IT#: 3012542). Always remember that the strength of the weakpoint is a function of temperature. The MSP shall also not exceed 50% of the xed ends breaking strength of a good cable.
Quality Note Note that a good cable is dened as one meeting the requirements of the armor logging cable ductility test. The maximum safe pull shall also not exceed the logging unit maximum load ratings. In any case where it is expected that the logging surface tension maximum safe pull will exceed 8,000 lbf, the Wireline High Tension Standard (WL-QHSE-S11-HT) must be followed.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
Blind reliance on electronic tool planners or spreadsheets is no substitute for understanding the math behind the calculations. Employees must be able to demonstrate a complete understanding of these principles prior to operating a winch unit.
4.4.5
4.4.6
Customer-Provided Equipment
Before using equipment provided by the customer, Schlumberger personnel should ensure that it conforms to this Standard.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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4.4.7
Wellsite Setup
It is important to position the logging unit and equipment so that it provides the winch operator with a clear line of sight for the entire operation. Because this is not always possible, the crew shall determine a setup that allows for both a safe and efcient operation. Standard winch hand signals shall be used as shown in section 5.7. In cases where no clear line of sight is available, risk mitigation procedures shall be in place. Location Management should decide where to use or not use remote video devices for rig up/down and winch operations. Such equipment, if used, shall be certied for the proper zone of operation. The wellsite setup should be one of the rst tasks undertaken upon arrival at the wellsite. A working communication system and predened hand signals are essential between the winch operator and crew. For land operations, the rig location is usually designed with a specic area at the end of the catwalk where the logging unit can be set. For proper and safe wellsite setup, regardless of operating conditions, three main steps shall be followed: 1. Align the truck. 2. Anchor the truck with proper Wireline wheel chocks or backup legs with consideration for both weather and surface conditions. 3. Apply the trucks spring parking brakes. Refer to WL - Standard Wellsite Setup for Wireline Logging Trucks InTouch case ID: #4109800. On offshore rigs the logging unit sometimes needs to be placed in the most convenient location for drilling operations, not for logging operations. Clear cooperation and coordination with the offshore rig representatives is fundamental. Refer to Wireline Oilfield Units Reference Page InTouch case ID: #3264711 for wellsite setup instructions in Offshore Units, Modular Units, and so on. In cases where there is no typical setup and space is often at a premium (such as cased hole operations with wellhead equipment, production equipment, equipment from other service companies, pressure control equipment, etc.), it is important to coordinate the setup to maximize the view of the wellhead area while also allowing for an efcient operation. Account for things such as access for rigging up tools and pressure equipment; a place to safely prepare any explosive services; a clear line from the winch unit to the wellhead; and so on. It
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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is usually very difcult to change the setup once the operation is started. The crew needs to make sure that the setup is correct from the start so that the safety of people and equipment are not compromised in any way.
4.4.8
Note TLSs are not just for use during TLC operations. They are to be used with all Wireline cable spooling operations. 4.4.9
Wellsite Operations
Running In the Hole (RIH) When the engineer is prepared and all systems are ready to go, the winch man can proceed in the well. Be sure to take the following precautions: 1. Do NOT exceed cable speed guidelines.
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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2. Disable the TLS once the rig-up is nished. 3. Make sure the tension is increasing as you go into the well. 4. Adjust the Tension alarms regularly. Keep the lower alarm slightly below the observed tension while running in the well. Low tension alarm should be set to 0.67 (OH) or 0.8 (CH) times the static tension. An triggered tension alarm is indicative of speed too high for current conditions. Low tension shut down stops the which should the tool bridge and tool weight is lost. Set low tension shut down to 0.67 (OH) or 0.8 (CH) [static tension weight of tool in mud]. 5. The engineer should monitor the down log to verify that the tools are moving. 6. Well conditions will determine the appropriate speed (for example, slow down in any tight zone, deviation kickoff point, or doglegs). 7. Use the Z-Chart to record the depth and tension at each ange break. 8. The winch operator should devote 100% attention to winch operation. It is not appropriate to take on any other duties while operating the winch. 9. Visually monitor the physical setup (CMTD, IDW, sheaves, etc.) and ensure that all control systems remain operational. 10. Use the TLS during TLC jobs while running in the hole with the drilling pipe after the cable side entry sub (CSES) has been fully installed. Downhole Operations/Logging 1. Refer to the Recommended Cable Speeds Guidelines placard (Figure 5-1) for general operations or follow the guidelines for the specic tools or services that you are running. 2. Tension alarms/shutdowns should be set based on cable speed recommendations and well conditions, but normally shutdown should be no grated that 500 lbs above normal tension (100 - 200 lbs for cased hole operations). The winch alarms and shutdown settings require continual adjustment. High tension alarm should be set to 1.3 (OH) or 1.2 (CH) times the static tension. A triggered tension alarm is indicative of speed too high for current conditions. Set the High tension shut down to about 500 lbs (OH) or 200 lbs (CH) above HTA. The winch alarms and shutdown settings require continual adjustment. Only if speed has been brought down, the HTS can be set to MSP (see section ).
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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3. An alarm/shutdown should never be set above the MSP or 50% cable strength or maximum tension limitations for the specic logging unit. 4. Continue to update the Z-Chart and cross-check depth systems. 5. Periodically check tension readings (especially prior to reaching TD) and compare to expected values. 6. Do not stop in open hole for long periods if possible. Keep the cable moving to prevent differential sticking. 7. The TLS can be used to prevent an unintentional pull-off once the uphole operation is begun (i.e., logging up has started). 8. Once again, verify system status and functionality. Pulling Out Of the Hole (POOH) Once the downhole operation has been completed, the winch operator and engineer should conrm that any calipers, probes, or assemblies in the toolstring have been retracted prior to increasing the winch speed when starting to POOH. Follow the cable speed guidelines and regularly cross-check the depth against the IDW and cable position at the drum anges (Z-chart). Monitor and adjust the tension shutdowns/alarms (and tension limiter) as you proceed out of the hole. Keep the values close to the normal cable tension and below the maximum safe pull at the current depth. Remain alert for restrictions, changes in the well prole, or other areas that require a reduction in cable speed. The winch alarms and shutdown settings require continuous adjustment. Stop the winch between 100 m (300 ft) and 70 m (200 ft) from surface or sea oor when POOH and apply the brakes. The crew should use this time to review the rig-down plan. The engineer should coordinate crew positioning and assign duties for winch operation, removal of the pack-off or line wiper, and the bump-up procedure inside the WHE, if applicable. Do not move the winch until all explosives, radioactive, and wellhead equipment procedures have been discussed and are understood. Make sure the TLS (shutdowns/alarms) is properly adjusted to prevent an unintentional pull at surface and during rig-down. It may be necessary for a different crew member to take over the winch operations to bring the tool to surface. Be certain that the depth and tension alarms are set properly for surface operations before releasing the brakes to start moving the winch. Keep the winch speed below 2,000 ft/hr or as described in Winch Speed Guidelines, Section 4.4.3 of this Standard. Recommendations for setting rig-up/down high tension alarms are as follows:
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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HTS = 50% LWPR (or 50% of cable SWL if using ECRD) + weight of tool in air HTA = weight of tool in air, or 50% LWPR whichever is lower (or 50% of cable SWL if using ECRD) TLS should be enabled.
Bypassing the shutdowns or alert systems is forbidden (except in rare emergency situations or in TLC operations). Moving the cable up and down in stuck situations is discouraged. Follow operating guidelines for further details. Guidelines for operating during a stuck tool condition are found in Appendix 5.2, and guidelines for bump-up procedures are found in Appendix 5.3. The best way to estimate static tension is to use Tool Planner: (Tup + Tdown)/2. As a second option, the user can measure regular up and down tensions over the same interval at a speed as low as possible, then estimate the static tension as the average between tension up and down. In this case take the tension measurements over a long interval (more than 15 ft of tool movement) and check that the tension is steady and correlates to well conditions, estimates, and previous measurements.
4.4.10
4.4.11
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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4.4.12
4.4.13
Shop Winch
It is essential to have a properly set up and equipped cable maintenance yard in order to provide proper maintenance on wireline cable. Cable Maintenance Shop Set Up guidelines are available at InTouch case # 3291969. Locations shall only use Cable Shop Spooling Units approved by Schlumberger. These units can be found at IPC Wireline Logging Common Surface Equipment web site. Inspections shall be carried according to Section 4.4.14 Inspections, Tests and Maintenance of this Standard. A HARC analysis for the operation of any shop spooling system shall be prepared to identify and mitigate all associated risks. This includes cable spooling operations performed in conjunction with third-party companies. If an exception is required, follow the guidelines provided at InTouch case # 4118945.
4.4.14
The winch control equipment requiring maintenance/inspection includes (but is not limited to) the following:
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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Weakpoint or Release Device Rope Socket Cable Rig-Up Equipment CMTD and IDW WDR (Cable Drum) Winch Drive (chain and sprocket) Winch Transmission (including base plate) Winch Brakes (properly adjusted) Unit (connection to rig or truck tire chocks). In addition, all control systems must be functionally tested before conducting any job: depth, cable speed, cable tension, TLS, winch brakes, brake bands or pads adjusted, visible/audible alerts, and communications systems. Inspections are a critical tool and detailed land and offshore winch unit inspection templates can be obtained in the Wireline Operations Management System Audit Package (InTouch case # 3281343). The focus of all inspections and audits is, of course, the closure of the resulting action items to ensure compliance.
4.4.15
Performance Monitoring
Key performance Indicators (KPIs) allow management to quantify and monitor compliance with this Standard and performance at the location. For winch control, the KPI is UPO per 10,000 jobs. The World Wide Service Quality Plan (WWQP) indicates that every GeoMarket should have in place a Service Quality plan that includes a KPI target for UPOs. Wireline Headquarters uses the KPI data along with details of UPO incident reviews (shared through InTouch) to guide this Standard, set new WWQP objectives, and as input into new winch control product design and development.
4.4.16
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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WL-QHSE-S03-WC / Appendices
17
In order to operate the winch during an operation, the employee shall be Safe Winch Operations 1 Certied. This is also documented in the LMS. Pull-off prevention training shall be completed by all crew members participating in winch operations within the previous 12 months. This is documented in the LMS.
Appendices
Three procedures are described in the appendices section: recommended cable speed guidelines stuck tool procedures bump-up procedures.
5.1
5.1.1
IPC InTouch-Wireline\Stephen Hinson, Juan Real Paredes\WL-QHSE-S03-WC (InTouch ID 4137706)\1.19\Release Date:10-Dec-2009\EDMS UID: 1648247838\Produced: 10-Dec-2009 22:18:55
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WL-QHSE-S03-WC / Appendices
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Depth
Running In
>0.8 static tension1 Then in cased portion, or in cased hole well Not to exceed 25,000 ft/hr Tension Limiting System disabled 25,000 ft/hr, 50% cable break strength, 75% of weakpoint rating at the head Tension Limiting System enabled <1.33 static tension 1 Not to exceed: >0.67 static tension 1 In open hole Not to exceed 15,000 ft/hr Tension Limiting System disabled 15,000 ft/hr, 50% cable break strength, 75% of weakpoint rating at the head Tension Limiting System enabled
1
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5.1.2
5.1.3
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jumping sheave during sudden changes in tension loss of primary data while logging.
5.1.4
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5.2
For operations using pressure control equipment, there is additional risk of cable sticking in the WHE. These cased hole operations require heightened safety awareness and additional guidelines as described in the Stuck-Cable Operating Procedure (SCOP). See InTouch Content # 2023536 Stuck Cable Operating Procedure.
5.2.1
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5. Over a period of time (different for every situation), the tension may decrease by 200 lbs to 300 lbs. If this occurs, pull back to maximum tension and re-apply the brakes. Doing this several times is not uncommon during the wait period. 6. If the tool remains stuck after the wait (usually a few hours), discuss tool retrieval options with the client and initiate the most appropriate method.
5.3
Bump-Up Procedure
The bumping technique is used for surface operations when the toolstring is not visible to the crew (i.e., inside the lubricator or approaching packoff). Bumping is a technique in which a crew member applies downward force on the cable along the rig-up length. The crew member will feel the toolstring bump up against the catcher, top of the lubricator or packoff, and alert the winch operator to stop the winch. The same technique is used when releasing the head from the catcher to prevent the toolstring from taking momentum, prior to RIH. Because some extra slack has been introduced into the rig-up length, there is extra reaction time before excess tension is applied at the head. Bump up midway between the drum and the lower sheave. Do not allow all the slack to be removed from the cable. Cable slack is the essential component that gives extra reaction time and prevents overpull on the weakpoint. Holding down the lower sheave wheel rather than the cable is not a recommended method for bumping up. This technique should only be considered if there is no other bump-up position available along the cable. A risk assessment must be completed to determine if this can even be done safely. Reminder: Due to well head pressure, the tension at the weakpoint may not equal the tension displayed. The following guidelines must be observed when applying the bumping technique: 1. Prior to initiating rig-up or rig-down operations, hold a safety meeting to discuss the operation (including bump-up) and assign crew duties. 2. One crew member should be positioned midway between the logging unit and the lower sheave wheel, while the other crew member should be near the wellhead. 3. Once in position, the crew member on the cable signals the winchman to start coming up slowly (<2,000 ft/hr) and start bumping up the cable as the tool approaches surface. 4. Extra precautions should be taken while entering the BOP/riser.
Private Copyright 2009 Schlumberger, Unpublished Work. All rights reserved.
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5. Continue bumping the cable until the top of the tool is felt hitting the top of the riser some resistance will be felt. 6. If there is a tool catcher, verify that the tool catcher is in the CATCH position. The crew member on the cable should bump up one last time with sufcient force to ensure that the string is caught. The winchman can slack some cable to verify that the tool is in the catcher. 7. If there is a tool trap, the winchman should slack off after the entire string passes the trap. By resting the string on the trap, verify that the entire string is in the riser and that the tool trap is in the CLOSED position. This method avoids hitting the top of the riser. 8. Once it is conrmed that the entire string is inside the riser, the BOP rams should be closed. 9. At this point, the WHE can be disconnected and the crew can proceed with rig-down operations. Reverse procedure is to be applied when releasing toolstring from catcher: 1. Hold cable down mid-way between lower sheave and cable drum while opening the catcher. 2. Upon feeling the troolstring weight, progressively and slowly release action on the wireline until conrmed the toolstring is 100% free. 3. Give a signal to the person on the winch to start RIH.
5.4
5.4.1
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3. Rotate the tension limiter control counterclockwise until a decrease in winch speed is detected. Then increase the limiter control clockwise approximately 15 degrees from this point. This procedure sets the maximum potential hydraulic pressure to just above what is required to maintain the toolstring at the desired speed. Any increase in line pull due to sticking will cause the winch to stall without inducing dangerously high cable tension. The tension limiter should be adjusted periodically while coming out of the hole, since the required tension will diminish with decreasing depth. If a change is made to select a different speed range, the tension limiter must also be readjusted.
5.4.2
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2. Set the tension limiter to produce an acceptable surface tension 500 to 800 lbf higher than the static tension when going into the hole. Tension will fall off slightly as the pipe is picked up. The drum will then rotate to maintain the tension. It will probably be necessary to operate with the tension limiter set at a higher tension when coming out of the hole than when going in.
5.5
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5.6
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5.7
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6.1
6.2
Informative References
InTouch Reference Pages for Winch Control Equipment
Wireline Oileld Units Reference Page (InTouch #3264711) Wireline Cables (ALC) Reference Page (InTouch #3258435) Basic Equipment Reference Page (InTouch #3264507) Rig-up Equipment Reference Page (InTouch #3258434) WAFE : Wireline Acquisiton Front End (InTouch #3200502) WL QHSE and Operations Support Reference Page (InTouch #4020999) Operations and Maintenance Manuals for specic equipment used in winch operations are contained on these pages.
6.2.1