HEATERS AND THERMOCOUPLES

THERMOCOUPLES & RTD SENSORS

Marathon Heater is pleased to present our line of premium temperature sensors. We offer standard thermocouples, mineral insulated thermocouples, and RTDs. Marathon has hundreds of different models in stock and offers quick turnaround, usually 48 hours or less, on custom designed and manufactured units. We use only the highest grade materials and offer a variety of sheath materials for any environment or temperature range. All sensors are subject to rigid quality control procedures and a thorough inspection process. Expert engineering assistance is readily available for any order size, large or small. In addition to you sensor needs, Marathon can engineer a complete thermal system for you. Worldwide on site support is available through one of our many distributors or representatives. Contact Marathon Heater today and let us help you.

MARATHON HEATER
808 Hackberry LaneHCR 3, Box 86E Del Rio, TX 78840 (830) 775-1417 Fax (830) 775-4379 www.marathonheater.com

Index
Adjustable Depth Thermocouples . Fixed Depth Thermocouples . Washer Style Surface Thermocouples Hose Clamp Style Thermocouples .. Nissei Nozzle Thermocouples . Newbury Nozzle Thermocouples .. Shallow Nozzle Thermocouples . Shim Style Surface Thermocouples .. Bendable Probe Thermocouples . RTD Sensors .. Mineral Insulated Elements .. Hot Melt Thermocouples .. Retractable Melt Thermocouples .. Cartridge Type Thermocouples .. Fixed Melt Bolt Thermocouples .. Thermocouple Extensions .. Thermocouple Accessories .. ... ... ... ... ... ... ... ... ... ... Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 3-5 6 7 7 8 8 9 9 10 10 11 12 12 12 13 14 15

100s of Stock Items Ready for Immediate Delivery

Adjustable Depth Thermocouples w/ Stainless Steel Armor

Standard Features 3/16 diameter probe Fits standard bayonet adapters 12 spring with bayonet cap Grounded construction 24 ga. Fiberglass leads with stainless steel armor Spade lugs
Type J with Spade Lugs Stock Number JAC24-G1-24R1 JAC36-G1-24R1 JAC48-G1-24R1 JAC72-G1-24R1 JAC96-G1-24R1 JAC120-G1-24R1 JAC144-G1-24R1 Lead Length 24 36 48 72 96 120 144 Type J with Polarized Plug Stock Number JAC24-G1-24R2 JAC36-G1-24R2 JAC48-G1-24R2 JAC72-G1-24R2 JAC96-G1-24R2 JAC120-G1-24R2 JAC144-G1-24R2

Type K with Spade Lugs Stock Number KAC24-G1-24R1 KAC36-G1-24R1 KAC48-G1-24R1 KAC72-G1-24R1 KAC96-G1-24R1 KAC120-G1-24R1 KAC144-G1-24R1 Lead Length 24 36 48 72 96 120 144

Type K with Polarized Plug Stock Number KAC24-G1-24R2 KAC36-G1-24R2 KAC48-G1-24R2 KAC72-G1-24R2 KAC96-G1-24R2 KAC120-G1-24R2 KAC144-G1-24R2

Available Options 2 wire or 3 wire RTD Type T 1/8 diameter probe Custom probe length Polarized plug or jack

Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome 3

All products are made in the USA

Adjustable Depth Thermocouples w/ Stainless Steel Overbraid

Standard Features 3/16 diameter probe Fits standard bayonet adapters 12 spring with bayonet cap
Type J with Spade Lugs Stock Number JBS24-G1-24R1 JBS36-G1-24R1 JBS48-G1-24R1 JBS72-G1-24R1 JBS96-G1-24R1 JBS120-G1-24R1 JBS144-G1-24R1 Type K with Spade Lugs Stock Number KBS24-G1-24R1 KBS36-G1-24R1 KBS48-G1-24R1 KBS72-G1-24R1 KBS96-G1-24R1 KBS120-G1 -24R1 KBS144-G1 -24R1 Lead Length 24 36 48 72 96 120 144 Lead Length 24 36 48 72 96 120 144

Grounded construction 24 ga. Fiberglass leads with SS overbraid Spade lugs

Type J with Polarized Plug Stock Number JBS24-G1-24R2 JBS36-G1-24R2 JBS48-G1-24R2 JBS72-G1-24R2 JBS96-G1-24R2 JBS120-G1-24R2 JBS144-G1-24R2 Type K with Polarized Plug Stock Number KBS24-G1-24R2 KBS36-G1-24R2 KBS48-G1-24R2 KBS72-G1-24R2 KBS96-G1-24R2 KBS120-G1 -24R2 KBS144-G1 -24R2

Type J Ungrounded with Spade Lugs Stock Number JBS24-U1-24R1 JBS36-U1-24R1 JBS48-U1-24R1 JBS72-U1-24R1 JBS96-U1-24R1 JBS120-U1-24R1 JBS144-U1-24R1 Lead Length 24 36 48 72 96 120 144

Available Options 2 wire or 3 wire RTD Type T 1/8 diameter probe Custom probe length Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome

Superior customer service

Adjustable Depth Thermocouples w/Stainless Steel Overbraid (Metric)

Standard Features Fits metric bayonet adapters Metric bayonet cap with two slots Grounded construction 24 ga. Fiberglass leads w/ SS overbraid Spade lugs

Dimensions for 4.75 mm diameter probe A 4.75 mm Diameter B 12 mm Diameter C App. 6 mm Diameter

Dimensions for 8 mm diameter probe A 8 mm Diameter B 14 mm Diameter C App. 8 mm Diameter

Type J Stock Number JBS39-G1-24R1-1 JBS78-G1-24R1-1 JBS118-G1-24R1-1 JBS157-G1-24R1-1 JBS39-G1-24R1-2 JBS78-G1-24R1-2 JBS118-G1-24R1-2 JBS157-G1-24R1-2 Lead Length 1 meter 2 meters 3 meters 4 meters 1 meter 2 meters 3 meters 4 meters Cap Size 12mm 12mm 12mm 12mm 14mm 14mm 14mm 14mm

Type K Stock Number KBS39-G1-24R1-1 KBS78-G1-24R1-1 KBS118-G1 -24R1-1 KBS157-G1 -24R1-1 KBS39-G1-24R1-2 KBS78-G1-24R1-2 KBS118-G1 -24R1-2 KBS157-G1 -24R1-2

Available Options 2 wire RTD 3 wire RTD Type T Polarized plug or jack

Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome

100s of stock items for immediate delivery

Fixed Depth Thermocouples

Standard Features 3/16 diameter probe Fits standard bayonet adapters 2 1/2 fixed depth Available Options 2 wire RTD 3 wire RTD Type T 1/8 diameter probe Custom probe length

Grounded construction 24 ga. Fiberglass leads with SS armor Spade lugs Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome

Style Straight Type J Stock Number JTC48-G2-24R1 JTC60-G2-24R1 JTC72-G2-24R1 JTC120-G2-24R1 Style Straight Straight Straight Straight Lead Length 48 60 72 120 Type K Stock Number KTC48-G2-24R1 KTC60-G2-24R1 KTC72-G2-24R1 KTC120-G2-24R1

Style45 Bend Type J Stock Number J45TC48-G2-24R1 J45TC60-G2-24R1 J45TC72-G2-24R1 J45TC120-G2-24R1 Style 45 Bend 45 Bend 45 Bend 45 Bend Lead Length 48 60 72 120 Type K Stock Number K45TC48-G2-24R1 K45TC60-G2-24R1 K45TC72-G2-24R1 K45TC120-G2-24R1

Style90 Bend Type J Stock Number J90TC48-G2-24R1 J90TC60-G2-24R1 J90TC72-G2-24R1 J90TC120-G2-24R1 Style 90 Bend 90 Bend 90 Bend 90 Bend Lead Length 48 60 72 120 Type K Stock Number K90TC48-G2-24R1 K90TC60-G2-24R1 K90TC72-G2-24R1 K90TC120-G2-24R1

Marathon Heater 830.775.1417 Fax 830.775.4379

Washer Style Surface Thermocouples

Standard Features: 3/16 stud size available 5/16 stud size available 24 ga. Fiberglass leads w/ stainless steel overbraid Grounded construction Spade lugs Available Options: 2 wire or 3 wire RTD Type T Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome
3/16" Stud Size Stock Number JWN36-G1-24R1 JWN48-G1-24R1 JWN60-G1-24R1 JWN72-G1-24R1 JWN96-G1-24R1 JWN120-G1-24R1 KWN36-G1-24R1 KWN48-G1-24R1 KWN60-G1-24R1 KWN72-G1-24R1 KWN96-G1-24R1 KWN120-G1-24R1 Type J J J J J J K K K K K K Lead Length 36 48 60 72 96 120 36 48 60 72 96 120 5/16" Stud Size Stock Number JWQ36-G1-24R1 JWQ48-G1-24R1 JWQ60-G1-24R1 JWQ72-G1-24R1 JWQ96-G1-24R1 JWQ120-G1-24R1 KWQ36-G1-24R1 KWQ48-G1-24R1 KWQ60-G1-24R1 KWQ72-G1-24R1 KWQ96-G1-24R1 KWQ120-G1-24R1

Hose Clamp Style Thermocouples

Standard Features: 1/2 wide stainless steel clamp 7/16 hexagon & screw drive slot 48 24 ga. Fiberglass leads with stainless steel overbraid Spade lugs Grounded construction Available Options: 2 wire or 3 wire RTD Type T Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Custom orders welcome Additional lead lengths available
Type J Stock Number JHC48-G0-24R1 JHC48-G1-24R1 JHC48-G2-24R1 JHC48-G3-24R1 JHC48-G4-24R1 JHC48-G5-24R1 JHC48-G6-24R1 JHC48-G7-24R1 Clamping Range 3/8" - 7/8" 11/16" - 1 1/2" 1 9/16" x 2 1/2" 2 1/2" - 3 3/8" 2 13/16" - 3 3/4" 3 9/16" - 4 1/2" 4 5/8" - 5 1/2" 5 5/8 - 6 1/2 Type K Stock Number KHC48-G0-24R1 KHC48-G1-24R1 KHC48-G2-24R1 KHC48-G3-24R1 KHC48-G4-24R1 KHC48-G5-24R1 KHC48-G6-24R1 KHC48-G7-24R1

Thermocouples, RTD Probes, MGO Elements

Nissei Nozzle Thermocouples

Standard Features: 30, 40 or 50 mm diameter 40 mm will fit 1.5 diameter 3/16 wide band Spade lugs 24 ga. Fiberglass leads with S/S braid Grounded construction Available Options: 2 wire or 3 wire RTD Type T Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Custom diameters and additional lead lengths available
Type K Diameter 30mm 30mm 30mm 40mm 40mm 40mm 50mm 50mm 50mm Lead Length 48 72 144 48 72 144 48 72 144 Stock Number KNS48-G1 -24R1 KNS72-G1 -24R1 KNS144-G1-24R1 KNS48-G1.5-24R1 KNS72-G1.5-24R1 KNS144-G1.5-24R1 KNS48-G2 -24R1 KNS72-G2 -24R1 KNS144-G2-24R1

Type J Stock Number JNS48-G1-24R1 JNS72-G1-24R1 JNS144-G1-24R1 JNS48-G1.5-24R1 JNS72-G1.5-24R1 JNS144-G1.5-24R1 JNS48-G2-24R1 JNS72-G2-24R1 JNS144-G2-24R1

Newbury Nozzle Thermocouples

Standard Features: 1/8 diameter probe 1 long x 90 degree bend with spring strain relief 24 ga. Fiberglass leads with stainless steel overbraid Spade lugs Grounded construction
Stock Number JNB48-G2-24R1 JNB72-G2-24R1 Type Newbury 48" overall length Newbury 73" overall length

Available Options: 2 wire or 3 wire RTD Type T Polarized plug or jack Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome

Quick service on custom orders

Shallow Nozzle Thermocouples

Standard Features 1/4-28 N F thread 24 ga. Fiberglass leads w/ SS braid

Spade lugs Grounded construction

Type J Stock Number JNZ48-G1-24R1 JNZ72-G1-24R1 Lead Length 48 72 Thread Size 1/4-28 NF 1/4-28 NF Dimension (A) Dimension (B) .375 .375 .455 .455

Type K Stock Number KNZ48-G1-24R1 KNZ72-G1-24R1

Available Options M6 x 1 thread M8 x 1.25 thread 2 wire or 3 wire RTD Type T Polarized plug or jack

Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome

Shim Style Surface Thermocouples

Standard Features Stainless steel shim 24 ga. Fiberglass leads w/SS braid Spade lugs Grounded construction
Type J Stock Number JSH48-G1-24R1 JSH72-G1-24R1 Lead Length 48 72 Type K Stock Number KSH48-G1-24R1 KSH72-G1-24R1

Available Options 2 wire RTD 3 wire RTD Type T Polarized plug or jack

Mini plug or jack Ungrounded construction 20 ga. Lead wire Additional lead lengths available Custom orders welcome 9

www.marathonheater.com

Bendable Probe Thermocouples

Standard Features 1/8 or 3/16 diameter probe 6 and 12 probe lengths
Type J Stock Number JBPD48-G6-24R1 JBPD72-G6-24R1 JBPD120-G6-24R1 JBPD48-G12-24R1 JBPD72-G12-24R1 JBPD120-G12-24R1

24 ga. Fiberglass leads w/ SS armor Spade lugs

Type K Stock Number KBPD48-G6-24R1 KBPD72-G6-24R1 KBPD120-G6-24R1 KBPD48-G12-24R1 KBPD72-G12-24R1 KBPD120-G12-24R1

Also available in 1/8 probe diameter Probe Length 6 6 6 12 12 12 Probe Lead Length Diameter 3/16 3/16 3/16 3/16 3/16 3/16 48 72 120 48 72 120

1/8 NPT Compression Fitting Supplied

Available Options 2 wire RTD 3 wire RTD Type T Polarized plug or jack Mini plug or jack

Ungrounded construction 20 ga. Lead wire Additional lead lengths available Additional probe lengths available Custom orders welcome

RTD Sensors
Standard Features 2 wire or 3 wire Flexible probe Adjustable depth up to 10 Stainless steel braid Spade lugs RTD probe also available in other TC styles
Stock Number RTDBS120-G1-24R1 RTDBS144-G1-24R1 RTDBS24-G1-24R1 RTDBS48-G1-24R1 RTDBS72-G1-24R1 RTDBS96-G1-24R1 Lead Length 120 144 24 48 72 96

Brass Washer on RTD 10

Hole Diameter .203

Quality Products in Stock or Special Order

Mineral Insulated Elements

Mineral Insulated Thermocouples are manufactured at Marathon Heater to address your higher temperature requirements. Since the calibration wire is encased within a metal sheath packed with magnesium oxide the thermocouples can withstand higher temperatures and depending on the application will last longer since they are more durable. One excellent feature of Mineral Insulated Thermocouples is faster response time.

Design Options .040, .062, .125 and .187 diameter Grounded or ungrounded junction Type J or K calibration 304 stainless sheath or Inconel 600 High pressure and high temperature rated Spade lugs, lead wires, plugs and jacks Flip-top housings, 2 or 4 pole

Below is a chart of suggested maximum temperatures that can assist you in selecting the proper thermocouple for your application.

304 SS and 316 SS Diameter .040 .062 .125 .187 .250 .375 J 500 F 825 F 970 F 1150 F 1330 F 1330 F K 1290 F 1650 F 1650 F 1650 F 1650 F 1650 F

Inconel 600 Diameter .040 .062 .125 .187 .250 .375 J 750 F 1000 F 1250 F 1400 F 1400 F 1400 F K 1650 F 1850 F 2000 F 2200 F 2200 F 2200 F

Custom RTD and MI applications welcome

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Hot Melt Nozzle Thermocouples

For direct temperature readings of hot plastic melt inside the nozzle. Standard Features Style F mounts flush with internal nozzle bore Style M protrudes 1/4 into melt stream 3/8-24 thread 48 24 ga. Teflon leads with stainless steel armor Supplied with lava seal Available options Type J, Type K Polarized plugs or jacks Mini plugs or jacks 24 gauge lead wire at desired lengths

Retractable Melt Bolt Thermocouples

Retractable Melt Bolts offer an adjustable immersion depth during full operation at maximum flow rates and pressures. Thermocouple junction can be centered in hot melt stream. Maximum temperature rating of 900 F. Standard Features Available in 3, 5 or 7 lengths 1/8 Diameter MGO tip 1/2-20 UNF thread Grounded, exposed or ungrounded junctions available

Type J or K calibration High pressure & high temperature rated RTD Style available Immersion available from 1/8 to 1 Polarized plug or jack Replacement elements available

Cartridge Type Thermocouples

Standard Features Side sensing design .184 diameter x 1 long SS probe Available options Type J, Type K, Type T 2 or 3 wire RTD 24 gauge lead wire at desired lengths Polarized plugs or jacks Mini plugs or jacks

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www.marathonheater.com

Fixed Melt Bolt Thermocouples

Standard Features 1/8 diameter MGO tip Grounded junction High pressure and temperature rated

Rigid or flexible 1/220 UNF thread Polarized plug or jack Custom lead lengths available

Flexible Extension Type J Stock Number JMBF3-GA-24R2 JMBF3-GB-24R2 JMBF3-GC-24R2 JMBF6-GA-24R2 JMBF6-GB-24R2 JMBF6-GC-24R2 JMBF9-GA-24R2 JMBF9-GB-24R2 JMBF9-GC-24R2 Body Length Tip Length 3 3 3 6 6 6 9 9 9 Flush 1/8 3/16 Flush 1/8 3/16 Flush 1/8 3/16 Type K Stock Number KMBF3-GA-24R2 KMBF3-GB-24R2 KMBF3-GC-24R2 KMBF6-GA-24R2 KMBF6-GB-24R2 KMBF6-GC-24R2

Rigid Extension Type J Stock Number JMBR3-GA-24R2 JMBR3-GB-24R2 JMBR3-GC-24R2 JMBR6-GA-24R2 JMBR6-GB-24R2 JMBR6-GC-24R2 JMBR9-GA-24R2 JMBR9-GB-24R2 JMBR9-GC-24R2 Body Length Tip Length 3 3 3 6 6 6 9 9 9 Flush 1/8 3/16 Flush 1/8 3/16 Flush 1/8 3/16 Type K Stock Number KMBR3-GA-24R2 KMBR3-GB -24R2 KMBR3-GC-24R2 KMBR6-GA-24R2 KMBR6-GB -24R2 KMBR6-GC-24R2

All products are made in the USA

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Thermocouple Extensions with Stainless Steel Braid

Note: Extensions available w/SS Armor under part# prefix JEA & KEA Standard Features: 24 gage Fiberglass wire
Male Plug-SS Braid-Spade Lugs Type J Stock Number JEB48-24R21 JEB72-24R21 JEB120-24R21 Lead Length 48 72 120 Type K Stock Number KEB48-24R21 KEB72-24R21 KEB120-24R21 Female Plug-SS Braid-Spade Lugs Type J Stock Number JEB48-24R31 JEB72-24R31 JEB120-24R31 Male Plug-SS Braid-Male Plug Type J Stock Number JEB48-24R22 JEB72-24R22 JEB120-24R22 Lead Length 48 72 120 Type K Stock Number KEB48-24R22 KEB72-24R22 KEB120-24R22 Male Plug-SS Braid-Female Plug Type J Stock Number JEB48-24R23 JEB72-24R23 JEB120-24R23 Female Plug-SS Braid-Female Plug Type J Stock Number JEB48-24R33 JEB72-24R33 JEB120-24R33 Lead Length 48 72 120 Type K Stock Number KEB48-24R33 KEB72-24R33 KEB120-24R33 Lead Length 48 72 120 Type K Stock Number KEB48-24R23 KEB72-24R23 KEB120-24R23 Lead Length 48 72 120 Type K Stock Number KEB48-24R31 KEB72-24R31 KEB120-24R31

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100s of stock items for immediate delivery

Thermocouple Accessories
Thermocouple Wire
Type J Part Number TWJ20GG TWJ20GGS TWJ20TTS TWJ24GG TWJ24GGS TWJ24TTS Description 20 ga. Stranded Duplex Glass over Glass 20 ga. Stranded Duplex Glass over Glass with SS overbraid 20 ga. Stranded Duplex Teflon over Teflon with SS overbraid 24 ga. Stranded Duplex Glass over Glass 24 ga. Stranded Duplex Glass over Glass with SS overbraid 24 ga. Stranded Duplex Teflon over Teflon with SS overbraid Type K Part Number TWK20GG TWK20GGS TWK20TTS TWK24GG TWK24GGS TWK24TTS

Polarized Plugs and Jacks

Type J Description Standard Plug Standard Jack Mini Plug Mini Jack Part Number TPH10J TPH20J TPH110J TPH21J Type K Part Number TPH10K TPH20K TPH110K TPH21K RTD Part Number TPH10RTD TPH20RTD

Bayonet Caps and Springs

Part Number TP502 TP060 TP501 TP058 TP061 TP072 TPH435 TPH44071 Description 1/4 x 28 bolt and spring Bayonet Cap for Type AC Adjustable Conduit Bayonet Cap and Spring (combination) for Type BSAdjustable Braid Bayonet Cap for Type TC Fixed Depth Conduit 14mm Bayonet Cap 12mm Bayonet Cap Spring for Metric Caps 7/8 x 1/8 NPT Bayonet Adapter

Compression Fittings
Brass Compression Fittings with 1/8 NPT Part Number BH111 BH112 BH113 Description Fits 1/8 diameter probe Fits 3/16 diameter probe Fits 1/4 diameter probe Transition Fittings Part Number TP046 TP085 TP082 Description 1/8 3/16 1/4

Melt Bolt Blanks

Part Number MB101-3 MB101-6 MB101-9 Description 3 Long Melt Bolt Blank 6 Long Melt Bolt Blank 9 Long Melt Bolt Blank

Retractable Melt Bolts

Part Number RMB102-3 RMB102-5 RMB102-7 Description 3.5 Retractable Melt Bolt 5.75 Retractable Melt Bolt 7.75 Retractable Melt Bolt

Contact Sales for More Accessories Information

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OTHER PRODUCTS

Air Heaters Marathon manufactures and stocks 1/2 diameter air heaters with various terminations and configurations.

Stock Coil Heaters Ideal for high temperature and high watt density applications.

OEM Replacement Heaters Marathon manufactures and stocks high quality and competitive priced replacement heaters for a variety of OEM equipment.

Mica Band Heaters Marathon manufactures mica band heaters and nozzle heaters in a variety of sizes and configurations.

Cartridge Heaters Marathon specializes in custom manufactured cartridge heaters and also carries a wide variety of stock cartridge heaters.

MARATHON HEATER
Temperature Controllers Microprocessor based temperature controllers for all applications and price ranges.

808 Hackberry LaneHCR 3, Box 86E Del Rio, TX 78840 (830) 775-1417 Fax (830) 775-4379

www.marathonheater.com