Biomass Gasification Power Plant

High-Value Gasification Solutions Better technology for a cleaner world

PT. Broercycle Green Energy Taman Kantor Unit D A9 Lantai 5, Jln. Mega Kuningan lot 8,9/A9 Jakarta 12950

Biomass for Electricity Generation

Value added Waste-to-energy project Environmental consideration Electricity from urban municipal waste Stand alone remote area, abundant supply of agriculture waste

Information on case studies in Indonesia

Cogenproject, PekanBaru-Riau Rice husk, Indramayu-West Java Biogas to Electricity Project, Cakung-Jakarta Waste wood gasification, East Kalimantan

100 kw rice husk biomass gasification

Presenting the State of the Art Green Technology through Advance Gasification
TET CCFBG 101 Cutting Energy Costs as well as improving emissions Wide range applications Robust, efficient, reliable and safe design

TET CCFBG 101

The gasification technology converts solid coal or biomass into: Hydrogen Carbon Monoxide and CH4 Hydrogen Is the majority gas (approx. 60%) in the synthetic gas produced.
TET CCFBG 101 Characteristics: Outdoor service, at low pressure (at atmospheric pressure). High continuous rating, maximum at 6100 MW thermal As a catalytic gasification process, CCFBG uses catalyst material to filter. Uses steam as low cost gasifying agent. Low cost fuel Medium BTU gas as generated multifunction synthetic gas.

PERFORMANCE DATA Gasification Process TET - CCFB 101 Type of Gasifier Catalic Circulating Fluidized Bed Fuel Biomass, Dreid Low Grade Coal or Better Proximate Analysis of Fuel Moisture %-adb 10.00 Ash %-adb 3.50 Colotile Matter %-adb 41.70 Fixed Carbon %-adb 44.80 Total Proximate %-adb 100.00 Ultimate Analysis of Fuel Carbon %-adb 71.80 Hydrogen %-adb 5.60 Oxygen %-adb 17.27 Nitrogen %-adb 1.16 Sulfur %-adb 0.68 Ash %-adb 3.50 Total Ultimate %-adb 100.00 Higher Heating Value of Fuel kcal/kg 6,200.00 Steam/Coal a) kg/kg 0.49 Oxygen/Coal a) kg/kg 1.26 Air/Coal a) kg/kg 4.37 Gasifivation Temperature C 650.00 Gasification Pressure Atm 1.23 Product Gas Analysis CO %-v/v 25.16 H2 %-v/v 58.37 CH4 %-v/v 4.20 CO2 %-v/v 11.44 O2 %-v/v 0.57 N2 %-v/v 0.26 CnHn %-v/v H 2S %-v/v Trace Components %-v/v Total Gas Analysis %-v/v 100.00 kcal/NM3 Higher Heating Value of Gas 2,940.00 Tar Oil Produced No Gasifier Outlet Temperature C 645.00 NM3/kg-coal Product Gas Yield 1.86 Carbon Convertion % 63.00 Gas Efficiency % 88.32

TET CCFBG 101 Reactor

Circulating Fluidized Bed Gasifier

CCFBG System Performance

PLC control system including: Pressure, flow, temperature indicator Centralized valve control PID Controller Redundant structure Motor FC controller On Field controller Interlock system as safety Measurement and safety task

Production Cost Comparison 1 MWe

Electricity Cost 1 MW-Biomass / Coal Gasification Waste Coal/Crumbs Capacity 1,000 kw Operation Time 8,560 hour/yr Down Time 200 hour/yr Electricity Output 8,560,000 kwh/yr Overall Efficiency 90 % Feedstock Consumption 1.3 kg/kwh Feedstock Price Rp. 300 /kg Biomass/Coal Waste Cost Rp. 3,338,400,000 /year Diesel Fuel Cost 300,000,000 /year Manpower Rp. 402,000,000 /year O& M 250,000,000 /year Investment Rp. 33,300,000,000 Electricity Production Cost Rp. 501 /kwh Savings from fuel cost Payback periode Electricity Cost 1 MW-Diesel Fuel Power Plant Biomass 1,000 8,560 200 8,560,000 90 1.6 250 3,424,000,000 300,000,000 402,000,000 250,000,000 33,300,000,000 kw hour/yr hour/yr kwh/yr % kg/kwh /kg /year /year /year /year Capacity Operation Time Electricity Output Overall Efficiency Diesel Fuel Consumption Diesel Fuel Price Rp. Fuel Cost Rp. Manpower O& M Investment Rp. Rp. 1,000 kw 8,560 hour/yr 8,560,000 30% 0.27 6,000 13,867,200,000 kwh/yr ltr/kwh /ltr /year

312,000,000 /year 445,633,600 /year 13,875,000,000 1,709 /kwh Rp.

511 /kwh 10,528,800,000 3.5

Electricity Production Cost

Production Cost Comparison 3 MWe

Electricity Cost 3 MW-Biomass / Coal Gasification Waste Coal/Crumbs Capacity 3,000 kw Operation Time 8,560 hour/yr Down Time 200 hour/yr Electricity Output 25,680,000 kwh/yr Overall Efficiency 90 % Feedstock Consumption 1.3 kg/kwh Feedstock Price Rp. 300 /kg Biomass/Coal Waste Cost Rp. 10,015,200,000 /year Diesel Fuel Cost 900,000,000 /year Manpower Rp. 522,600,000 /year O& M 325,000,000 /year Investment Rp. 61,050,000,000 Electricity Production Cost Rp. 458 /kwh Savings from fuel cost Payback periode Electricity Cost 3 MW-Diesel Fuel Power Plant Biomass 3,000 8,560 200 25,680,000 90 1.6 250 10,272,000,000 900,000,000 522,600,000 325,000,000 61,050,000,000 kw hour/yr hour/yr kwh/yr % kg/kwh /kg /year /year /year /year Capacity Operation Time Electricity Output Overall Efficiency Diesel Fuel Consumption Diesel Fuel Price Rp. Fuel Cost Rp. Manpower O& M Investment Rp. Rp. 3,000 kw 8,560 hour/yr 25,680,000 30% 0.27 6,000 41,601,600,000 kwh/yr ltr/kwh /ltr /year

374,400,000 /year 534,760,320 /year 41,625,000,000 1,655 /kwh Rp.

468 /kwh 31,586,400,000 /year 3 years

Electricity Production Cost

Production Cost Comparison 5 MWe

Electricity Cost 5 MW-Biomass / Coal Gasification Waste Coal/Crumbs Capacity 5,000 kw Operation Time 8,560 hour/yr Down Time 200 hour/yr Electricity Output 42,800,000 kwh/yr Overall Efficiency 90 % Feedstock Consumption 1.3 kg/kwh Feedstock Price Rp. 300 /kg Biomass/Coal Waste Cost Rp. 16,692,000,000 /year Diesel Fuel Cost 1,500,000,000 /year Manpower Rp. 643,200,000 /year O& M 400,000,000 /year Investment Rp. 88,800,000,000 Electricity Production Cost Rp. 449 /kwh Savings from fuel cost Payback periode Electricity Cost 5 MW-Diesel Fuel Power Plant Biomass 5,000 8,560 200 42,800,000 90 1.6 250 17,120,000,000 1,500,000,000 643,200,000 400,000,000 88,800,000,000 kw hour/yr hour/yr kwh/yr % kg/kwh /kg /year /year /year /year Capacity Operation Time Electricity Output Overall Efficiency Diesel Fuel Consumption Diesel Fuel Price Rp. Fuel Cost Rp. Manpower O& M Investment Rp. Rp. 5,000 kw 8,560 hour/yr 42,800,000 30% 0.27 6,000 69,336,000,000 kwh/yr ltr/kwh /ltr /year

499,200,000 /year 713,013,760 /year 69,375,000,000 1,648 /kwh Rp.

459 /kwh 51,144,000,000 2

Electricity Production Cost

Production Cost Comparison 10 MWe

Electricity Cost 10 MW-Biomass / Coal Gasification Waste Coal/Crumbs Capacity 10,000 kw Operation Time 8,560 hour/yr Down Time 200 hour/yr Electricity Output 85,600,000 kwh/yr Overall Efficiency 90 % Feedstock Consumption 1.3 kg/kwh Feedstock Price Rp. 300 /kg Biomass/Coal Waste Cost Rp. 33,384,000,000 /year Diesel Fuel Cost 3,000,000,000 /year Manpower Rp. 643,200,000 /year O& M 400,000,000 /year Investment Rp. 88,800,000,000 Electricity Production Cost Rp. 437 /kwh Savings from fuel cost Payback periode Electricity Cost 10 MW-Diesel Fuel Power Plant Biomass 10,000 8,560 200 85,600,000 90 1.6 250 34,240,000,000 3,000,000,000 763,800,000 475,000,000 88,800,000,000 kw hour/yr hour/yr kwh/yr % kg/kwh /kg /year /year /year /year Capacity Operation Time Electricity Output Overall Efficiency Diesel Fuel Consumption Diesel Fuel Price Rp. Fuel Cost Rp. Manpower O& M Investment Rp. Rp. 10,000 kw 8,560 hour/yr 85,600,000 30% 0.27 6,000 138,672,000,000 kwh/yr ltr/kwh /ltr /year

592,800,000 /year 846,703,840 /year 69,375,000,000 1,637 /kwh Rp.

450 /kwh 102,288,000,000 2

Electricity Production Cost

Typical issues related to biomass gasification

Biomass Conversion Routes

POLICIES AND REGULATIONS

1. 2. 3. 4. 5. 6. 7. Energy Law
(Law No. 30/2007)

Geothermal Law
(Law No. 27/2003)

Green Energy Policy

(Ministerial Decree: No. 0002/2004)

Supply and Utilization of Biofuel

(Presidential Instruction No. 1/2006)

Regulation on Electricity Supply and Utilization

(Government Regulation No. 03/2005)

Small Distributed Power Generation using Renewable Energy

(Ministerial Decree: No. 1122 K/30/MEM/2002)

Medium Scale Power Generation Using Renewable Energy

(Ministerial Regulation No. 002/2006)

Energy Law (Law No. 30/2007)

Issued in 2007 that pay attention on renewable energy development and regulates such as:
Government and local government should increased the utilization of renewable energy; Government and local government should provide incentives for renewable energy developers for certain period of time.

Geothermal Law (Law No. 27/2003)

To regulate the management and development of geothermal energy sources for direct and indirect utilization

Green Energy Policy (Ministerial Decree: No. 0002/2004)

Renewable Energy and Conservation Energy Development Policy: Green Energy Policy:
Implementing the maximum utilization of renewable energy Efficient utilization of energy Public awareness in energy efficiency

Presidential Instruction on Biofuel Development

(Presidential Instruction No. 1/2006)
Objective: Accelerating biofuel utilization for fossil (especially oil) substitution Instructions to 13 Ministers, Governors and Mayors to take necessary initiatives and actions for biofuel development from supply (feedstock) side until consumption/commercialization side Coordinated by Coordinator Minister of Economic

Regulation on Electricity Supply and Utilization

(Government Regulation No. 03/2005)
Regulating the supply and utilization of electricity
Prioritizing utilizing renewable energy for power generation Renewable Energy for Power Generation without bidding process

Small Distributed Power Generation using Renewable Energy (Ministerial Decree: No. 1122 K/30/MEM/2002)
Developer : Small Enterprises Capacity : < 1 MW Electricity Price by Utility :
60% x Utilitys Production Cost, if connected to the low voltage grid 80% x Utilitys Production Cost, if connected to the medium voltage grid

Medium Scale Power Generation using Renewable Energy (Ministerial Regulation : No. 002/2006)
Developer : Business Entity Capacity : 1 < Cap 10 MW Electricity Price by Utility :
60% x Utilitys Production Cost, if connected to the low voltage grid 80% x Utilitys Production Cost, if connected to the medium voltage grid

Purchase Contract : 10 years and could be extended