DrakeScullInternational India 10thMay/2012

[INTAKEWATERSYSTEMPACKAGEfor2X525MWTPSA/CMonnet PowerCompanyLtd.,Malibrahmani,Angul,Odisha]

BiMONTHLYREPORTNO.01

March 2012 & April 2012

ProgressCoveredPeriod:(10312100512) TwoWeekLookahead:(11512310512)

DrakeScullInternational India 10thMay/2012

TABLEOFCONTENTS 1. ProjectInformation 2. ProgressStatusSummary 3. SummaryofDrawingsSubmittals 4. SummaryofMaterialSubmittals/Approvals 5. RequestForInformation/InstructionsSummaryReport 6. NonConformanceReport(NCR) 7. MajorAreasofConcern 8. TwoWeeksLookAheadProgrammeofWorks 9. ProjectSCurve 10.UpdatedScheduleofWorks(forBiMonthlyReportOnly). 11.SitePhotos

DrakeScullInternational India 10thMay/2012

1. ProjectInformation:<<SummaryofProjectScope>>
GeneralInformation Client ProjectManagement Consultant MainContractor ProjectDetails ContractDuration ContractAmount ContractStartDate ContractFinishDate ProjectDurationSummary Project Dates Commencement Date Contract Completion Date Data Date Project Duration / day Remaining Duration / day Days elapsed Elapsed period (%) 1-March-12 31-Dec-12 10-May-12 304 243 61 20.06%

MonnetPowerCo.Ltd. Drake&Scull (DSWP) DevelopmentConsultantPvt.Ltd.(DCPL) FlowmoreLtd.(FML)

10Months INR27,46,50,000 10312 311212

DrakeScullInternational India 10thMay/2012

2. Progress
a. ProgressSummaryHighlights NN

3 Weeks Progress Trend Analysis

Progress (Engineering Billing) Planned (BL) Actual (AC) Variance (AC-BL) 310512(PlannedBilling:INR24169200)ActualBilling:Nil 300612(PlannedBilling:INR24169200)ActualBilling:Nil 310712(PlannedBilling:INR12084600)ActualBilling:Nil b. MajorActivitiesProgressedlastWeek 1. CharacteristicCurvesof2000cmh@179msubmitted. 2. PumpCurvessuperimposedonsystemresistancecurvesubmittedasper revisedpumpcapacity&headforexpeditingthedecisiontofinalizesump depth(RL68.3m) 3. Schemewithautomaticthrottlingofdischargevalves(inSOLOOperation)was submittedtolimitthesumpdepthatRL68.3wassubmittedfordiscussionwith MonnetPowerCompanyLtdandDCPL. MaterialSubmittalsandProcurement 1. VTPumps3000cmh@170mHeadwasplacedonM/SFlowmoreWorks. 2. HTMotorof1350KWOrderwasplacedonM/SABB. 3. EOTCraneof25TOrderwasplacedonM/SRewaCranes 4. DewateringPumpsOrderreleasedonM/SFlowmoreWorks. 5. RubberExpansionJoint(REJ):OrderreleasedonM/SCORI. 6. ValvesofSizes:700mm,1100mmplacedonM/SR&DMultiples. MEPInstallations NIL Engineering 31-May-12 Cum. Progress Upto 30-June-12 31-July-12 Remark

DrakeScullInternational India 10thMay/2012

TestingandCommissioning NIL

DrakeScullInternational India 10thMay/2012

3. SummaryofDrawingSubmittalsStatus
Item Design Submitted Responded A B C D Pending ByFML ByDSWP 10 1 10 AwaitingInformation Basic Configurationis notyetfinalized. LikeSchemeof pumpswith capacity,Head andSumpBed Level2+1or3+1 Onlycomment wasgivenon pipethickness design calculations. Basedondesign/configuration approvalfromDCPL/Monnet. Basedondesign/configuration approvalfromDCPL/Monnet. Basedondesign/configuration approvalfromDCPL/Monnet. Basedondesign/configuration approvalfromDCPL/Monnet.

Mechanical Electrical

12 4

0 0 0

12 4 1

Control& Instrumentation General 1 Document

4. SummaryofMaterialSubmittals
Item Mechanical Electrical Control& Instrumentation Submitted 6 10 3 Responded 1 0 0 A B C D Pending 5 10 3 Awaiting Information

5.

RequestforInformation/InstructionsSummaryReport
PumpingConfigurationi.e.2+1or3+1 EachPumpflow/capacityi.e.3000cmhor2000cmh PumpHeadi.e.170mor179m SumpBedlevel(InvertLevel)i.e.RL68.3morRL66m

DrakeScullInternational India 10thMay/2012

6.

NonConformanceReport(NCR)
NIL

7.

MajorAreasofConcern
Wehaveproceededwithdetailedengineeringandsubmissionofsystem/Equipment submittalsonthebasisofinformationmentionedinLOIdated1032012.However,dueto nonfinalization/nonapprovalofthesubmittalsmadesofar,wefindstuckuptoproceed furtherintermsofplacementofordersforvariousequipmentsandmoveaheadwith detailedengineeringi.e.submissionofmanufacturersdrawings,datasheetandfinallayout drawings.Inviewoftheaboveimmediatedecisionisrequestedforthefollowingtomake furtherprogress. PumpingConfigurationi.e.2+1or3+1 EachPumpflow/capacityi.e.3000cmhor2000cmh PumpHeadi.e.170mor179m SumpBedlevel(InvertLevel)i.e.RL68.3morRL66m FlowmoreLtd(FML)proposedjointmeetingwithendcustomerMonnetPowerCo.Ltd. (MPCL),DevelopmentConsultantPvt.LtdandDrake&ScullWater&Powertoexpedite theengineeringapprovalprocess.Tilltodaywehavenotconductedanyjointmeeting withendcustomer(MPCL)andprojectconsultant(DCPL). FlowmoreLtdreceivedLOIon10312and61dayshavepassedwithoutanysignificant progressindesign&Engineeringcausingaseverimpactonprocurementprocess.

DrakeScullInternational India 10thMay/2012

8.

TwoWeeksLookAheadProgrammeofWorks
Onceafinaldecisiononthefollowingistakenandconfirmedtous; PumpingConfigurationi.e.2+1or3+1 EachPumpflow/capacityi.e.3000cmhor2000cmh PumpHeadi.e.170mor179m SumpBedlevel(InvertLevel)i.e.RL68.3morRL66m Wecanproceedwiththefollowingsubmittalsinnexttwoweeksfromthedateofreceiptof abovedesiredconfirmations.RefertoDrawingLog RevisedMotorSizingcalculations RevisedTransformerSizingcalculations RevisedPipeThicknesscalculations RevisedLoadListHT/LT. RevisedControlPhilosophy. RevisedP&ID. RevisedCableSizingcalculations RevisedCapacitorSizingcalculations RevisedPumpCrossSectionalDrawings. RevisedPumpPerformanceCurves. RevisedPumpHouseLayout. RevisedSubstationlayout. RevisedSingleLineDiagram RevisedCableSchedule.

DrakeScullInternational India 10thMay/2012

9.

ProjectSCurve(forEngineering)

DrakeScullInternational India 10thMay/2012

10. UpdatedScheduleofWorks(forMonthlyReportOnly)

10

DrakeScullInternational India 10thMay/2012

11. SitePhotos
Notapplicableatpresent.

11

CLIENT : CONSULTANT: PROJECT: MAIN CONTRACTOR: SUB CONTRACTOR:

MONNET POWER COMPANY LIMITED DCPL, KOLKATA 2x525 MW TPP of MALIBRAHMANI, ANGUL, ORISSA DRAKE & SCULL WATER & POWER FLOWMORE LIMITED 10.05.2012

EARIER BOQ FOR INTAKE SYSTEM

SL NO.

Changed in BOQ QTY (appr ox.) Description QTY

DESCRIPTION

UNIT

Mechanical Equipments Pump & Motor Vertical pumps 3000m3/hr @ 170m head (Model-35 M-3 Stage) 6.6 KV , 1850 KW HT Motor Submersible sump pumps 20m3/hr @ 15m head with motor Manually operated CI sluice gates 1.5 m deep x 2m wide Stop log Gates Stop log gates 2m wide x 1.5m ht Coarse Screen MS coarse screens 2m wide x 1.5m ht. EOT Crane Double girder EOT Crane main hoist 25 T, auxiliary hoist 5 T. Span Length -7.0 Mtrs.,Bay length -16 Mtrs., Lift -9 Mtrs. Rubber expansion joints Expansion joints 700mm dia VALVES (PN-25) Motorised butterfly CS valves 700mm dia -Delivery side of each pump CS NRV 700mm dia -Delivery side of each pump 100 NB Air Release valve with Isolation gate valve MS Specials MS Expander 650 mm x 700 mm -Delivery side of each pump Delivery Pipe on each side of pump upto common header-700 NB MS Pipe Flanges and Hardwires Slip on Flange-650 NB Slip on Flange-700 NB Hardwires (Nuts and Bolts) Bolt for Matching Flange-650 NB Bolt for Matching Flange-700 NB Duplex type Filter (10m3 /hr)

Nos. Nos. Nos

3 3 2

Mechanical Equipments Pump & Motor Vertical pumps 2000m3/hr @ 179M head (Model-24H-4 Stage), sump depth increase 6.6 KV , 1300 kW HT Motor Submersible sump pumps 20m3/hr @ 20 m head with motor Manually operated CI sluice gates 1.5 m deep x 2m wide, bottom level 65.0 m, floor level 81.50m Stop log Gates Stop log gates 2m wide x 1.5m ht Coarse Screen MS coarse screens 2m wide x 1.5m ht. EOT Crane Double girder EOT Crane main hoist 10 T, auxiliary hoist 3 T. Span Length -7.0 Mtrs.,Bay length -17 Mtrs., Lift -9 Mtrs. Bay length increase by 1 M. Rubber expansion joints Expansion joints 600mm dia VALVES (PN-25) Motorised butterfly CS valves 600mm dia -Delivery side of each pump CS NRV 600mm dia -Delivery side of each pump 100 NB Air Release valve with Isolation gate valve MS Specials MS Expander 500 mm x 600 mm -Delivery side of each pump Delivery Pipe on each side of pump upto common header-600 NB MS Pipe Flanges and Hardwires Slip on Flange-500 NB Slip on Flange-600 NB Hardwires (Nuts and Bolts) Bolt for Matching Flange-500 NB (3 Set) Bolt for Matching Flange-600 NB (3 Set) Duplex type Filter (15m3 /hr)

4 4 2

Nos Nos No

3 3 1

4 4 1

Nos. Nos. Nos. Nos. Nos. Lot

3 3 3 3 3 3

4 4 4 4

4 4

No No Lot Lot No

3 18 1 1 1

4 24 1 (4 Set) 1 (4 Set) 1

Flowmore Ltd.

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BOQ FOR INTAKE SYSTEM SL NO . DESCRIPTION UNIT QTY (appr ox.)

Change in BOQ DESCRIPTION QTY.

Electrical Equipments 6.6 KV HT Switch Gear 6.6 KV HT Switchgear with 630 Amps. VCB & total 9 Nos. feeders as per the SLD. HT Cables for the system 415 V LT Switchgear as per the SLD & 630 Amps. ACB as incomer & bus coupler. Capacitor Banks to enhance the PF to 0.95 Local push Button Stations Earthing Systems (HT Motor+ Aux Transformer+LT Panel) Earthing Strips 50x6 mm GI Strip 25x3 mm Copper Strip Scope of Supply for InstrumentationPressure Gauge-3 Nos. Ultra sonic Level Transmitter-6 Nos Pressure Transmitter-4 Nos. Scpoe or Supply for PLC+VMS Panel+Announciator Panel PLC with Announciator Panel VMS Instrument Cable No. 1

Electrical Equipments 6.6 KV HT Switch Gear 6.6 KV HT Switchgear with 630 Amps. VCB & total 10 Nos. feeders as per the SLD. Increase by One Feeder HT Cables for the system 415 V LT Switchgear as per the SLD & 630 Amps. ACB as incomer & bus coupler. + Addl for spare heater & Actuator 1 each Capacitor Banks to enhance the PF to 0.95 Local push Button Stations Earthing Systems (HT Motor+ Aux th Transformer+LT Panel) Addl for 4 pump th Earthing Strips Addl for 4 pump 50x6 mm GI Strip Addl for 4 pump 25x3 mm Copper Strip Addl for 4 pump Scope of Supply for InstrumentationPressure Gauge-4 Nos. Ultra sonic Level Transmitter- 8 Nos Pressure Transmitter-5 Nos. Scpoe or Supply for PLC+VMS Panel+Announciator Panel PLC with Announciator Panel Increased due to th 4 pump VMS th Instrument Cable Increased due to 4 pump
th th

No.

Nos. Nos. Lot

3 3 1

4 4 1

Lot Lot Lot

1 1 1

1 1 1

Set. Set. Lot

1 3 1

1 4 1

Flowmore Ltd.

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