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    This document provides a test plan for a Cummins 4B 3.9 mechanical all-speed pump. It specifies the pump specifications, ISO test conditions, pre-test notes, and outlines 17 ISO test procedures to evaluate the pump's priming, delivery, governor function, transfer pressure, back leakage, shut-off, and timing. Key details include plunger diameter of 53.5 ± 0.5 mm, governor spring position of 9.0 mm, and testing with ISO 4113 test fluid at 40 ± 2°C on specified test benches.

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    This document provides a test plan for a Cummins 4B 3.9 mechanical all-speed pump. It specifies the pump specifications, ISO test conditions, pre-test notes, and outlines 17 ISO test procedures to evaluate the pump's priming, delivery, governor function, transfer pressure, back leakage, shut-off, and timing. Key details include plunger diameter of 53.5 ± 0.5 mm, governor spring position of 9.0 mm, and testing with ISO 4113 test fluid at 40 ± 2°C on specified test benches.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
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    Download as doc, pdf, or txt
    57 views3 pages

    A 090

    Uploaded by

    birimpompa
    This document provides a test plan for a Cummins 4B 3.9 mechanical all-speed pump. It specifies the pump specifications, ISO test conditions, pre-test notes, and outlines 17 ISO test procedures to evaluate the pump's priming, delivery, governor function, transfer pressure, back leakage, shut-off, and timing. Key details include plunger diameter of 53.5 ± 0.5 mm, governor spring position of 9.0 mm, and testing with ISO 4113 test fluid at 40 ± 2°C on specified test benches.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    of 3

    Test Plan: 3042090

    Applic: Issue No: Date: Pumps covered: Cummins 4B 3.9 1 00/00/00 3042F090 U3042F090 Mechanical all-speed. Uprated with supported shaft. Clockwise. 53.5 0.5 mm. See nameplate code. 9.0 mm. 49.8 mm. Automatic speed.

    PUMP SPECIFICATION.
    Governor Type: Drive Type: Rotation: Gov.Link Length: Governor Spring Position: Plunger Diameter: Roller to Roller: Advance Type: Transfer pressure adjuster in end plate. Solenoid shut-off device, 12 volts. OEM Code:

    ISO Code:

    A53L800/2/2500

    ISO TEST CONDITIONS.


    This data is only valid for the test conditions specified and the following test benches: HA700/HA400/AVM/PGM Test Fluid: Nozzles: Nozzle Opening Pressure: H.P. Pipes: HA3000/HA2500/HA1150/HA1100MkII/HA875 ISO 4113 at 40 2 C ISO 4010. 172 + 3 - 0 bar. 6 x 2 x 845 mm (ISO 4093.2).

    PRE-TEST NOTES.
    Minimum piston spring cap shim thickness 1.0 mm . No additional shimming is required. Screw transfer pressure adjuster fully out, then 3 turns in.

    ISO TEST PROCEDURE.


    Test 1. Operation Priming. S/C RPM Requirement Obtain delivery from (C) 100 all injectors. No air in pump back leak. Minimum 0.7 bar,( 10 (C) 100 psi). (S) 800 5. Adjust T.P. Screw. (S) 1100 7.75 to 8.25 5.2 to 6.2 bar(75 to 90 (C) 1100 psi) 1100 10 to 100 cm3 per 100

    2. 3. 4. 5. 6.

    Transfer Press. Advance. Advance. Transfer Press. Back leakage.

    7.

    Max. Delivery (Coded Pumps)

    8. 9. 10. 11. 12. 13. 14.

    Delivery. Cambox Press. Shut-off lever Delivery - Low load Delivery. Governor Delivery.

    15.

    Governor (Coded Pumps)

    strokes . (Flow rate 110to 1100cm3/min.) Coded value 0.6 (S)* See mm3/st. code Max. spread 6 mm3/st. Minimum as test(7 ) (C)* 100 18.0 mm3/st. 0.2 to 0.4 bar( 3to 6 (C) 800 psi) Max. 0.8cm3. Shut-off (C) 200 lever closed S/C 200 Maximum 1.0cm3. Throttle lever closed. (C) 1150 Record delivery cm3. 2.0 cm3. Max.Line 3.0 (S) 1280 cm3. (C) 1150 Throttle as test(13), Minimum as test(12) 0.4 cm3. (S) See 2.0cm3. (Pump speed is half Code engine speed)

    Stop machine, remove T.P. gauge and replace head locking fitting. Prime as at test (1 ). 16. 17. Stop solenoid Timing. (C) 325 S/C Max. 0.5cm3. Deenergise solenoid. Outlet 'U ' ( Pressure 55 bar) Indexing tool at 114, Scribe line. Depressurise. Rotate drive 8 to pos'n 106 . Slide washer and torque shaft locking screw to 6.8 Nm Circlip at drive plate letter 'G '

    Note: housing & drive shaft respectively - see SIN DPA A153.

    Tie-on labels 6409-17A and 6409-17B should be tied to pump

    REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.

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