10 - 254625-300-SP-InT-027 Specifications For Pressure Safety Valve Rev A

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 Rev: A Page 1 of 10
SPECIFICATIONS FOR PRESSURE SAFETY VALVES
Hindustan Petroleum Corporation Ltd Visakha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh
Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059
P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With Open Protocol with final change\10_254625-300-SP-INT-027 Specifications for Pressure Safety Valve Rev A.doc
SPECIFICATIONS FOR PRESSURE SAFETY VALVES

Client MMCI Project No. HINDUSTAN PETROLEUM CORPORATION LTD. 254625
Issue and Revision Record: Rev A B C Date 18.06.09 Originator HVS Checked AYM Approved RM Description
Issued for Approval
Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned.
List of Contents
Page
1 2
2.1 2.2 2.2.1 2.2.2 2.2.3 2.3 2.4 2.5 2.6
Introduction Applicable, Codes, Standards & Specification

General Codes and Standards International Codes National Codes IBR Certification Deviations to Specification Conflicting Requirements Associated Project Documentation. Abbreviations & Terminology
4 4
4 4 4 5 5 5 5 5 6
3 4 5 6. 7. 8 9 10 11 12
12.1 12.2 12.3
Plant Location Scope of Supply Construction Functional requirements Tagging Accessories Performance Test & Test Certificate Guarantee Documentation
Documentation with offer Documentation after LOI/PO Final Documentation
6 6 6 7 7 7 7 8 8 8
8 9 9
13 14 15
Spares Special Tools Transportation and Storage
9 9 10
Introduction This specification covers the minimum requirements for the design, manufacture, assembly, inspection, testing, certification, packing and delivery of Pressure Safety Valve for Hindustan Petroleum Corporation Ltd. (HPCL) for Terminal Automation of Visakh Marketing Installation Resitement Project Black oil Terminal. The following definitions shall apply for this specification: Definitions: Owner Consultant Bidder / Manufacturer Shall Should : : : : : Hindustan Petroleum Corporation Ltd. (HPCL) Black Oil Marketing Terminal, Visakh Mott MacDonald Consultants (India) Pvt. Ltd. (MMCI) Valve supplier This is to be understood as a mandatory in relation to the requirements of this document This is to be understood as a strong recommendation
2 2.1
Applicable, Codes, Standards & Specification General The items shall be designed and supplied in accordance with this specification and the codes and standards referenced herein. The design, manufacture, assembly, inspection, testing, certification and delivery of pressure safety valves shall be in accordance with the latest edition of the codes, specifications and standards (including standards / specifications mentioned therein) listed in this requisition. It is assumed that the standards and specifications listed below are in the Bidders possession.
2.2
Codes and Standards The pressure safety valves shall meet but not be limited to the latest edition or revision of the following codes and standards.
2.2.1
International Codes The selection of material and equipment, and the design and construction of the equipment covered by this specification shall comply with the applicable edition of the references in effect at the time of the Purchase Order and as noted throughout this specification. Design and Installation of Pressure Relieving Systems in Refineries, Part I. Sizing selection and installation of pressure relieving devices in refineries Part II installation Guide for pressure relieving & Depressurzing system
API RP 520 API STD 521
2008 2007
API STD 526
2009
Flanged Steel Safety Relief Valves for use in Petroleum Refineries Commercial Seat Tightness of Safety Valves with Metal to Metal Seats Boiler and Pressure Vessel Code
API STD 527 ASME Section VIII Div I 2.2.2 National Codes IBR 2.2.3
2002 2007
2008
Indian Boiler Regulations
IBR Certification For valves described as IBR certification Required, valves shall be in accordance with the latest IBR regulation. Valves coming under IBR shall each be individually accompanied by IBR certificate original in Form III-C duly approved by IBR authority / local authority empowered by Central Boiler Board of India. Photocopy of originals certificate duly attested by the local boiler inspector where the bidder/manufacturer is located is the minimum requirement for acceptance. Deviations to Specification The Bidder shall provide an item wise list of any deviations to this specification. These shall be listed on the compliance sheet with seal & duly signed by authorised signatory & shall be submitted along with offer. Where a conflict in standards occurs then the Bidder shall seek a clarification ruling from the Owner. Where a deviation from the standard is required, then the Bidder shall make a formal request with full supporting information. Only those deviations that are agreed between the Owner and the Bidder will be incorporated into the requisition at the time of order. Conflicting Requirements In case of conflict between documents relating to the enquiry or purchase order, the following priority of documents shall apply: First priority : Data Sheets. Second priority : This specification. Third priority : International Standards. Note: Should any conflict arise either before or after order placement the Bidder shall immediately inform the Owner / Consultant for technical resolution of the conflict. Associated Project Documentation. Specifically applicable codes are found at the beginning of each section of the Project specifications relevant to Instrumentation and Automation 254625-300-DB-GEN-006 Project Design Basis 254625-300-VL-INT-002 Approved Vendor List
2.3 2.3.1
2.3.2
2.3.3
2.4
2.5
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 254625-300-SP-PIP-002 254625-300-SP-PIP-003 254625-300-SP-PIP-018 (Globe) 254625-300-DS-INT-027 2.6 Abbreviations & Terminology CV LO ISA PCV PSV CCOE CMRI Rev: A Page 6 of 10
Piping Specification Index Specifications for Painting Piping Valve specifications Data sheet for Pressure Safety Control Valves
Control Valve Lock Open Instruments Society of America Pressure Control Valve Pressure Safety Valve Chief Controller Of Explosives Central Mining Research Institute
Plant Location For plant location and environment condition refer to Project Design Basis document no. 254625-300-DB-GEN-006.
Scope of Supply This specification covers the minimum requirements for design, manufacture, testing and supply of pressure safety valves as per this specifications and data sheets. The bidder scope includes
4.1 4.2 4.3 4.4 4.5 5 5.1. 5.2.
Pressure Safety Valve sizing & submission of sizing calculations for approval. Valve drawings and calculations, including outline dimensions, weights, section drawings, part lists and materials for approval. Any special tools required for assembly, disassembly and maintenance. Manuals for installation, operation, and maintenance, including instructions for any subsuppliers. List of recommended spare parts. Construction Material of Construction shall be as indicated in data sheet. Trim shall include the nozzle, the disc holder, stem, guide, blow down ring, ring pin, bushing and all internal parts, except the body, in contact with the process fluid. The nozzle and disc shall be forged / bar stock SS 316 with machined stainless steel guide and spindle. The valve spring design shall permit an adjustment of +/- 5 % of the set pressure as a minimum. Spring materials supplied shall be suitable for the relieving temperatures given on the data sheet. Alloy steel shall be used for temperature below 230C. Plain lifting levers shall be provided on all valves for steam service unless specified otherwise on the data sheet. Caps shall be provided over the spring adjusting screws on all valves. The cap and bonnet shall be provided with a wire seal to prevent unauthorized adjustment.
5.3 5.4 5.5
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 5.6 5.7 Rev: A Page 7 of 10
Only safety relief valves incorporating adjustable blow down rings shall be offered for protecting process equipment. Safety / Relief valves shall be painted in accordance with manufacturer standard unless otherwise specified. Functional requirements The safety or relief valve shall be of adequate size to relieve the capacity at the specified pressure and temperature conditions and fluid physical properties regardless of any preliminary sizing calculations or orifice designation shown on data sheet. Accumulation used in calculating size of relieving devices shall be 10%. The valves shall be suitable for continuous operation under the operating conditions indicated in data sheets. For very low capacity applications, if API orifice is offered, vendor shall provide mechanical stop to prevent lifting. Vendor shall also arrange for witnessing capacity test of such valves.
6. 6.1
6.2 6.3 6.4
7.
Tagging A permanently attached (with drive pins or equal) stainless steel tag (s) stamped with the following information shall be provided on each valve Tag Number Manufacturer's Name or Trademark Model Number Serial Number and Year of manufacture Size of Valve with flange rating for inlet and outlet Body Material Body and Trim Material Set pressure Set Pressure Range Orifice description Code stamp
8 8.1 8.2 9 9.1 9.2 9.3
Accessories Lifting lever, Test Gag etc as specified in data sheet shall be supplied. Lifting I Bolt shall be provided. Performance Each valve shall be factory set and tested in accordance with the appropriate code Procedures. When the valve is subjected to the specified set pressure, destructive chattering shall not occur when raising the pressure to the popping point and then lowering to below the closing pressure. Set pressure tolerances shall be as required by the appropriate code.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 9.4 9.5 10 Rev: A Page 8 of 10
Operational tightness test - the valves shall be bubble tight when tested at 90% of set pressure in accordance with the appropriate standard. Blowdown shall not be less than that specified on the data sheets. Test & Test Certificate The supplier shall issue with each valve test certificates confirming that it complies with the relevant codes for:
10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 10.6.6
Hydrostatic pressure test Seat leakage test Relieving set pressure Functional test Material test certificate for pressure-containing parts. Unless otherwise specified, owner reserves the right to test and inspect all the item at the Bidders works. Bidder shall submit following test certificates and test reports 10.6.7.1 Material test certificates with detailed chemical analysis from the foundry for each casting Certificate of radiography / X-ray for valve casting. 10.6.7.2 Certificate in form III C for all valves covered under IBR certification
10.6.7
10.6.8
Factory Inspection The complete valve and actuator assembly shall be inspected by the owner and third party prior to dispatch unless otherwise advised. Owner/MMCI shall be informed at least 6 weeks in advance for the inspection and FAT. Guarantee Any acceptance or release of the completed valve assembly following an inspection or test activity shall in no way relieve the Bidder of his responsibility to provide guarantees as to the suitability of the materials, workmanship and performance of the valves in accordance with this Specification. Bidder shall supply a certificate of compliance with the applicable descriptions, the data sheet and the test results, for all valves and accessories as per the order.
11
12
12.1
Documentation
Documentation with offer The Bidder shall provide the Owner/consultant with the following information as a minimum along with the tender. These documents shall include, but not be limited to the following:
12.1.1
The Vendor shall complete and submit with the tender the entire information essential to enable a technical assessment of the bid to be made. All documents shall be submitted in 3 hard copy sets and a soft copy. Failure to supply the data may cause rejection of the bid. The information required, as a minimum shall include: Compliance Sheet
Filled up Data Sheet complete with MOC details of valve, manufacturer & model no for each valve duly signed and stamped.
Sizing calculations Valve general arrangement Drawing showing main components, main dimensions and weights. Any other information considered necessary by the Bidder to show conformity to this Specification shall be provided.
12.2
Documentation after LOI/PO Vendor shall provide six (6) sets of the following documents after 2 weeks of LOI / PO Valve general arrangement Drawing showing main components, main dimensions and weights. Sizing of valve Weight of completely assembled valve. Catalouges. Bidders hydrostatic test report for each valve. Certified Material Test Reports for each valve.
12.3
Final Documentation Vendor shall provide as a minimum the following documents (8 hard copies + 4 soft copies) Valve general arrangement Drawing showing main components, main dimensions and weights. Technical data / catalogues Installation requirements Calibration certificate, hydrostatic pressure test, Seat leakage, Relieving set pressure Material test certificate for pressure containing parts All documents mentioned in certification Inspection clearance certificate (Owner /consultant / Third Party Inspector) Manuals and drawings
13
Spares The supply of spares for start-up and commissioning shall be supplied. A list of recommended spares for two years operation and maintenance shall be attached with offer
14
Special Tools The Bidder shall supply a set of any special tools, which are required for the installation, commissioning, operation and maintenance of the PSV being supplied. A list of special tools shall be supplied along with the offer.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 15 15.1 Transportation and Storage Equipment shall be protected to safeguard against all adverse environment conditions that may be encountered during shipment, storage and installation. All exposed unpainted surfaces shall be coated with preservatives or wrapped. Valves that shall be blinded off using bolted metal covers with gaskets and sealed with tape. Valve internals shall be protected with approved preservatives. One complete set of the installation, operation, and maintenance instructions shall be packed in the boxes or crates with equipment. Packing list with all details shall be pasted on each crate or box. Rev: A Page 10 of 10
15.2 15.3
15.4

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - BLACK OIL TERMINAL Doc No:254625-300-SP-INT-027 Rev: A Page 1 of 10

SPECIFICATIONS FOR PRESSURE SAFETY VALVES

SPECIFICATIONS FOR PRESSURE SAFETY VALVES

Issued for Approval

Introduction Applicable, Codes, Standards & Specification

Spares Special Tools Transportation and Storage

API RP 520 API STD 521

API STD 526

Indian Boiler Regulations

4.1 4.2 4.3 4.4 4.5 5 5.1. 5.2.

5.3 5.4 5.5

6.2 6.3 6.4

8 8.1 8.2 9 9.1 9.2 9.3

10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 10.6.6

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