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Design Mix PCC Block
Design Mix PCC Block
( C) Pvt Ltd TRIAL MIX DESIGN FOR SOLIDS BLOCKS C-5 & C-4 FROM BLOCK MANUFACTURERS BASIC DATA a) Date of trial mix b) Size of block c) Ratio as per CA Date of casting 03.07.2011 Date of testing 31.07.2011
300x200x200 mm Not a leaner than 1:12 by volume for both C-5 & C-4 grades of block TRIAL NO.1 Mix proportion Weight 50 kg 314.26 kg 214.70 kg 160.20 kg 60 kg
d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water
1:5:7 (4+3)
Volume of ingredients taken for mixing of concrete for blocks (i) Cement 43 'G' OPC 1 Box i.e. (ii) Fine aggregate 5 Box i.e. (iii) 20 mm aggregate 4 Box i.e. (iv) 12.50 aggregate 3 Box i.e. (v) Water Water cement ratio :-1:20 Nos.of block cast : 09 nos Result obtained Qty of block in kg/cum 2057 2045 2040 Comp.strenngt Water absorption h in N/mm2 in % by wt 6.15 6.80 5.98 5.85 5.90 6.95
Block No
d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water
(1:4:8)
(i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water Water cement ratio :-1:08 Nos.of block cast : Result obtained Qty of block in kg/cum 2035 2045
Volume of ingredients taken for mixing of concrete for blocks 1 Box i.e. 5 Box i.e. 4 Box i.e. 3 Box i.e.
Block No
3 300x198x199
2039
5.70
7.10
d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water
(1:4:8)
(i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water Water cement ratio :-1:04 Nos.of block cast : Result obtained Qty of block in kg/cum 2057 2045 2040
Volume of ingredients taken for mixing of concrete for blocks 1 Box i.e. 5 Box i.e. 4 Box i.e. 3 Box i.e.
09 nos
Block No
Comp.strenngt Water absorption h in N/mm2 in % by wt 6.15 5.98 5.9 6.80 5.85 6.95
Remark :
The trial mix have jointly carried out in the site laboratory established by the contractor and result are found as above No.2 proportion found more satisfactory and may please be approved.
Contractor
JE(B/R)
I Sieve analysis : IS Sieve Desigation 40 mm 20 mm 4.75 mm 600 micron 150 micron Wt.retained (-) 139.00 2731.00 965.00 987.00
All-in-aggregate 20 mm nominal size (5000 gms) Wt.passed 5000.00 4861.00 2130.00 1165.00 178.00 percentage passing 100.00 97.22 42.60 23.30 3.56 Required percentage 100 95--100 35--50 10--35 0--6
II Sieve analysis : IS Sieve Desigation 10 mm 4.75 mm 2.36 mm 1.18 mm 600 micron 300 micron 150 micron Wt.retained (-) 290.00 644.00 945.00 1157.00 1450.00 359.00
Fine aggregate(sand) (5000 gms) Wt.passed 5000.00 4710.00 4066.00 3121.00 1964.00 514.00 156.00 percentage passing 100.00 94.20 81.32 62.42 39.28 10.28 3.10 Required percentage 100 90--100 75--101 55--90 35--59 08--30 0--10
RS BASIC DATA
31.07.2011
Volume 35.31 ltrs 175.55 ltrs (5 times) 141.24 ltrs ( 4 times) 105.93 ltrs ( 3 times) 60 ltrs
ete for blocks 35.31 ltrs 175.55 ltrs 141.24 ltrs 105.93 ltrs 60 ltrs
Volume 35.31 ltrs 141.24 ltrs (5 times) 141.24 ltrs ( 4 times) 141.24 ltrs ( 3 times) 54 ltrs
ete for blocks 35.31 ltrs 141.24 ltrs 141.24 ltrs 141.24 ltrs 54 ltrs
Remarks
Some voids & rough surface noticed on faces of blocks as compared to trial No.1
Volume 35.31 ltrs 158.90 ltrs (5 times) 105.93 ltrs ( 4 times) 158.90 ltrs ( 3 times) 52 ltrs
ete for blocks 35.31 ltrs 158.90 ltrs 105.93 ltrs 158.90 ltrs 52 ltrs
Remarks more voids & more rough surface noticed on faces of blocks as compared to trial No.2
charge (B/R)
Remarks
Remarks