AIR LIQUIDE PHILIPPINES

SAFETY DEPARTMENT

LAJMAR MANAGEMENT AND TECHNOLOGY RESOURCES

11 Gamma Road, Villa Jose, Batangas City Author: RG BORBON ALPI Safety TI Project

TI CLARK BULK GAS PROJECT

AIR LIQUIDE PHILIPPINES

TI CLARK BULK GAS PROJECT

JHA NO:

JHA TITLE:

JOB HAZARD ANALYSIS CONSTRUCTION OF WORKSHOP

DATE: 3/25/08
Approved By:

Company: Prepared By: Reviewed By: AIR LIQUIDE PHILIPPINES RGG BORBON Scope (Definition of Work / Activities): Construction of Workshop for Phase 2 of the Bulk Gas Project

Basic Job Task / Steps

PREPARATION AND HAULING OF MATERIALS (MANUAL LIFTING)

Recommended Control Measures

Potential Hazards
Lifting of Heavy Objects

Potential Accidents
Back Injury

Administrative Control Measures

Engineering Control Measures

Responsible Persons (By Whom?)

Date

Lifting of Objects with: Sharp Edges Pointed Edges Irregularly Shaped Materials Tripping Hazards Slipping Hazards

Hand Injury Laceration, Cut, Splinters, Puncture Wounds, etc. Fall on the same level Injuries

Train workers on proper lifting techniques Workers to get help if load is too heavy Use carts if load is too heavy Wear proper PPE (Gloves) Use carts to transport load Tools to be kept properly when not in use Waste materials to be hauled regularly Regular housekeeping to eliminate tripping and slipping hazards Wear safety glasses all the times while working Always wear proper PPEs Always wear complete PPEs Use gloves Proper tool usage Do not use makeshift tools Use tools for their intended purpose only Keep tools in safe places / position when not in use Use gloves Use gloves with rubber palms Take rest if nailing for a long time Observe proper body posture while working Stretch out once in a while Take rest if awkward posture is unavoidable Wear Proper PPE (Safety Shoes / Gloves) Take out protruding nails from wood Haul used wood pieces out of area immediately with caution In case of puncture wounds, Antitetanus shots should be administered to victim Inspect tools before and after using Use Gloves Maintain safe distance of hands from saw edges Keep tools in safe places / position when not in use Dont leave tools unattended Take rest if nailing for a long time Wear Safety Glasses / Goggles while working Observe proper body posture while working Stretch out once in a while Take rest if awkward posture is unavoidable Inspection of ICE prior to use Check for oil / fuel leaks Tender / Fire Watcher present Fire Extinguisher ready Train workers on Proper use of equipment Keep away from moving parts if exposure is unavoidable Ensure Cover / Guards are in place Use gloves Wash Hands thoroughly when taking breaks and after finishing activity Ensure Machine Guards are present Training for workers on proper use of equipment Use proper PPE Training for workers on proper use of equipment Do not wear loose clothing Ensure Machine Guards are in place Install Machine Guards if not installed Do not remove guards Ensure Machine Guards are in place Install Machine Guards if not

Mgmt. Supervisor

Workers

Workers

WOOD NAILING

Dust / Minute / Foreign Objects that may enter Eyes Bump Into or Being Hit by Materials and Tools Hit by Tools (Hammer)

Eye Injury Head Injury Eye Injury Hand Injury Bruises, wound, etc.

Workers

Rough wood surface Slippery Handle / Hands Repetitive Stress / Motion of the hands Awkward Body Posture in Long time length

Hand Injury - Splinters Injury (Hit by hammer) Strain / Sprain Back Injury

Workers Workers Workers Workers

Sharp Pointed Objects (Protruding Nails on Wood)

Puncture Wounds (Biological Hazard) Tetanus

Mgmt. Workers

WOOD CUTTING (Handsaw)

Defective Tools Shear Points / Sharp Points (Saw Tooth)

Injury Injury Cut, Laceration, Splinters, etc.

Workers Workers

Repetitive Stress / Motion of the Hands Flying Objects Awkward Body Posture in Long time length

Strain / Sprain Eye Injury Back Injury

Workers Workers Workers

CEMENT MIXING (Using Cement Mixer)

Defective Internal Combustion Engine

Fire

Tender / Fire Watcher Ensure Machine Guards are in place Install Machine Guards if not installed Do not remove guards Mgmt. Supervisor Workers

Exposed Moving Parts Catch Points, Pinch Points, etc.

Injury Wounds (Laceration, Cut, etc.)

HOT WORKS (Cutting of Materials Cutter/Grinder)

Skin Contact with Chemical (Cement Corrosive) / Ingestion of Chemical through unwashed hands when eating Cutting Points (Cutter Edge)

Allergic Reactions

Workers

Injuries Lacerations, Cuts, etc.

Mgmt. Supervisor Workers

Rotating Points / Parts (Rotating Disc)

Being caught in the rotating point

Mgmt. Supervisor Workers

ALPI SAFETY FILES 2008 JHATEMPLATE / 03-25-08 RGGBorbon

AIR LIQUIDE PHILIPPINES

SAFETY DEPARTMENT

LAJMAR MANAGEMENT AND TECHNOLOGY RESOURCES

11 Gamma Road, Villa Jose, Batangas City Author: RG BORBON ALPI Safety TI Project

TI CLARK BULK GAS PROJECT

Sparks flying from contact between disc and material being cut

Fire

Burns

Fumes coming from hot works / cutting activities Shattering of Cutting Disc while performing cutting works Flying Objects (pieces of the disc)

Inhalation of fumes / Breathing Difficulty Injury Laceration, Cuts, etc.

Remove plug from power source to avoid injuries from accidental powering on of equipment when changing discs Do not leave grinder unattended and plugged into power source Inspection of equipment prior to use ensure all equipments are in good working condition Train workers on fire hazards and fire control measures Fire watchers should be trained Fire Extinguisher and Fire Watcher should be present at all times during hot works Do not wear clothing with tears and holes Always wear complete and proper PPE for tasks in hand Wear Proper respirator for the job Inspection of equipment prior to use Grinding discs should be inspected if it is in good condition and should be used according to manufacturers recommendations Training for workers on proper use of equipment Use proper PPE Workers should be trained in the proper use of equipment Workers should be trained in the proper positioning when using grinder Workers should wear Safety Glass and Face Shield Inspect equipment prior to use Do not use defective electrical equipment Inspect equipment wires for wear and exposed wires Use tagging system for equipment inspections Install Ground Fault Circuit Interrupter (GFCI) to the power source Inspect equipment prior to use Do not use defective electrical equipment Inspect equipment wires for wear and exposed wires Use tagging system for equipment inspections Take rest / breaks if cutting for a long time Observe proper body posture while working Stretch out once in a while Take rest if awkward posture is unavoidable Wear Welding mask with the correct lens gauge / shade Inspect equipment prior to use Check for leaks on connections and hoses Do not use defective equipment / equipment parts Ensure Flashback Arresters are installed Observe proper cylinder care Use proper tool to ignite gas outfit Wear Proper respirator for the job Wear Welding mask to prevent fumes from entering eyes Inspection of equipment prior to use ensure all equipments are in good working condition Train workers on fire hazards and fire control measures Fire watchers should be trained Fire Extinguisher and Fire Watcher should be present at all times during hot works Remove combustible materials Remove unused cylinders from area Leaking cylinders should be immediately removed from the site Do not leave equipment unattended Inspect equipment prior to use Check for leaks on connections and hoses Do not use defective equipment / equipment parts Ensure Flashback Arresters are installed

installed Do not remove guards

Separation by Barricades use fire blankets to isolate sparks coming from cutting activities

Mgmt. Supervisor Workers

Mgmt. Supervisor Workers Mgmt. Supervisor Workers Mgmt. Supervisor Workers

Ensure Machine Guards are in place Install Machine Guards if not installed Do not remove guards Separation / Isolation by Barricades Use Fire Blankets and/or plywood to isolate cutting works

Eye Injury Unsafe Wiring / Exposed Electrical Wiring Electrocution

Workers Mgmt. Supervisor Workers

Fire

Mgmt. Supervisor Workers

Repetitive Stress / Motion of the Hands Awkward Body Posture in Long time length

Strain / Sprain Back Injury

Workers Workers

HOT WORKS (Welding Works)

Intense Light from Welding Works Flashbacks

Eye Injury Blindness Fire / Explosion Injury / Burns

Workers

Fumes coming from hot works / cutting activities

Inhalation of fumes / Breathing Difficulty Sore Eyes Fire

Ensure proper ventilation for the welders Separation / Isolation by Barricades Use Fire Blankets and/or plywood to isolate welding works

Workers Workers Mgmt. Supervisor Workers

Sparks

Leaks on connections / gauges

Fire Accumulation of gas in area

Workers

ALPI SAFETY FILES 2008 JHATEMPLATE / 03-25-08 RGGBorbon

AIR LIQUIDE PHILIPPINES

SAFETY DEPARTMENT

LAJMAR MANAGEMENT AND TECHNOLOGY RESOURCES

11 Gamma Road, Villa Jose, Batangas City Author: RG BORBON ALPI Safety TI Project

TI CLARK BULK GAS PROJECT

Tripping hazard presented by the hoses used in the hot works

Injury

Working in areas with high temperatures / Working under the sun OTHER PRECAUTIONS

Heat stroke Health problems Dehydration

Observe proper cylinder care Use proper tool to ignite gas outfit / nozzle Arrange the hoses in a manner that they do not present tripping hazards Put signs or caution tapes on the hoses for added visibility Provision of Drinking Water in area Provision for proper ventilation More frequent breaks Brief workers on activities prior to start Workers should be trained in proper cylinder care Welders doing hot works should be certified Presence of Mind for the workers Worker should not work if he is not 100% fit Housekeeping Before, After, and During Activities

Mgmt. Supervisor Workers Mgmt. Supervisor Workers Mgmt. Supervisor Workers

Barricade work area to deny entry to other workers not connected to the activities being done

HAZARD CLASSIFICATION:
PHYSICAL HAZARDS / UNSAFE CONDITIONS: 1. 2. 3. 4. 5. 6. 7. 8. 9. Catch Points Pinch Points Run-in Points Shear Points Squeeze Points Rotating Parts Flying Objects Falling Objects Sharp / Pointed Objects 10. Tripping Hazard 11. Heavy Objects 12. Temperature Extremes 13. Spills 14. Slippery Surfaces 15. Flammable Materials 16. Electricity 17. Radiation 18. Noise Exposure (TLV) 19. Pressure Extremes 20. Work at Heights 21. Oxygen Deficient/Rich Atmosphere Poor Lighting / Illumination Intense Lighting / Illumination Cave-Ins / Landslide Flooding Infrastructure Collapse CHEMICAL HAZARDS: Points of Entry: 1. Ingestion 2. Inhalation 3. Injection 4. Skin Contact / Absorption 5. Eye Contact / Absorption 6. Nail Absorption Accumulation of Gas Classification of Chemical Hazards: 1. Mist 2. Fumes 3. Dust 4. Vapors 5. Flammable / Highly Flammable 6. Explosive 7. Pyrophoric Chem. 8. Oxidizers 9. Corrosives 10. Reactives 11. 12. 13. 14. 15. 16. 17. 18. Asphyxiants Irritants Sensitizers Hepatotoxins Nephrotoxins Hemotoxins Neurotoxins Toxic / Acutely Toxic Chem. 19. Radioactive Chem. 20. Teratogens 21. Reproductive Toxin 22. Cryogenic 23. Anesthetics BIOLOGICAL: Bacteria Virus Fungi GENERAL ADMINISTRATIVE CONTROL MEASURES: 1. Regular Housekeeping 2. Rotation / Scheduling 3. Planning of Work Activities 4. Proper Training 4.1 Work Safety Orientation 4.2 Additional Training for Special Tasks 5. Health Provisions 5.1 Health & Sanitation e.g. Portalet, First Aid Kit, etc 5.2 Provision of Drinking Water at Work Area 5.3 Provisions of Proper PPE and Usage Training 6. Regular Inspection (Area, Equipment, Tools, etc.) 7. Assigning of Complete and Competent Personnel for Activity GENERAL ENGINEERING CONTROL MEASURES: 1. Ventilation 2. Proper Illumination 3. Isolation of Work Area 4. Substitution (on Process or Materials) 5. Prevention of Energy Release (LOTO-TO) 6. Separation (by Time or Location) 7. Separation (by Barriers or Barricades) 8. Strengthening/Modification (Structure or Design) 9. Strengthening/Modification (Excavationwalls Shoring, Timbering) 10. Provision / Installation of Equipment to Minimize Hazard

22. 23. 24. 25. 26.

ERGONOMICS 1. Sprain / Strain 2. Repetitive Stress / Motion 3. Awkward Body Posture 4. Musculoskeletal Risks 5. Un-calibrated Equipment

ALPI SAFETY FILES 2008 JHATEMPLATE / 03-25-08 RGGBorbon