Project Report On "Programmable Logic Controller (PLC)"

Under the Guidance of Mr. Rajiv Narayan

AGM (Electrical Dept.) TRF LTD., Jamshedpur

Undertaken By Mr. Amit Sinha

Certificate of Approval This is to certify that Mr. Amit Sinha student of final year Electronics and Communication Engineering, working as an individual has successfully completed the vocational training from 07.05.2012 to 30.05.2012 for the project titled "Programmable Logic Controller (PLC)"under the guidance of Mr. Rajiv Narayan AGM (Electrical). During the course of training his participation was good and he bears good moral behavior.

Mr. Rajiv Narayan AGM - Electrical

ACKNOWLEDGMENT

It gives me immense pleasure to express my profound gratitude towards the almighty for the inspiration and flawless ongoing proceedings for my project that helped me learn a lot in this process. A work of this magnitude requires contribution from many sources. I consider it my pleasure and privilege to thank all those who guided, inspired and helped me through this project. At first, I would like to thank Mr. Rajiv Narayan (AGM Electrical), Mr. Manoj Kumar Sinha (Asst. Manager- Electrical Projects), Mr. Subhankar Palit (Engineer- Electrical Projects) and Mr. Sourav De (Engineer- Electrical Projects) who undertook to guide me on my project and acknowledge his sincere support and guidance all the way through. Last but not the least I would like to thank several machine operators for briefing me about the machines.

Declaration

Date: 30th May 2012. I hereby declare the project on "Programmable Logic Controller (PLC)"submitted to TRF Ltd. Jamshedpur in partial fulfillment of the requirement of the purpose of summer project in a record of original work done during the period 07.05.2012 to 30.05.2012 under the able guidance of Mr. Rajiv Narayan. I have tried my level best to prepare a creditable and acceptable report on the subject.

Mr. Rajiv Narayan AGM (Electrical)

Contents History Highlights of TRF PLC: How it works Programming in PLC Advantages and Disadvantages of PLC PLC Operations PLC Manufacturers Example of PLC

Conclusion

History Highlights of TRF 1962-Formation of TRF with quity(Rs 60 Lakhs) participation of TISCO,Acc,G.E.C(U.K) and HEWITT ROBINS(USA) 1965-Commencement of commercial operations. 1967-TRF's first coal handling system. Commissioned at CESE'S conspire generating stacker commissioned at Calcutta port. 1973-TRF's first ship loader commissioned a Haldia port. 1976-TRF own centre formed and approved by department of science & technology,Govt. of India. 1977-India's longest downhill conveyor system commissioned by TRF at National mineral Development Corporation,Baila Dila Mines. 1978-TRF's paid up capital enhanced Rs.3.12 crore by the issue of public shares. 1979-TRF's radial handling system commissioned at cement corporation of India's Neemuch plant. 1980-TRF's first high speed screen commissioned at Kudremukh iron ore mines. 1982-TRF's first moving wagon loader commissioned at Chainpur site.TRF's coal handling system for NTPC at Singrauli commissioned. 1986-TRF's paid up capital enhanced further Rs.20.1 million by issue of rights, debenture and share handling break ups: TISCO ACC HEWITT ROBINS GEC PUBLIC = = = = = 24.43% 11.93% 05.41% 09.41% 49.03%

 1987-Industrial license for manufacturing a fore said equipment issued by Govt. of India. 1988-An agreement is made for the manufacture of cone crushers and Apron feeder in collaboration with M/s Kurimoto Ltd of Japan. 1993-Mr.J.R.D. TATA, Bharat Ratna recipient, the doyen of Indian industry and a guiding force behind TATA Enterprise had passed away on Nov.29th,1993 in Geneva. 1994-The company share holders approved a proposal to change the name of the company of TRF Ltd,Jamshedpur. NOTE-The name of company from TATA ROBINS FRASER to "TRF Ltd" on 2nd November 1994.

Programmable Logic Controller (PLC)

 A programmable logic controller (PLC) is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, control of amusement rides, or control of lighting fixtures. How it works

Programming in PLC In order to create or change a program, the following items are needed: PLC Programming Device Programming Software Connector Cable

Advantages Cost effective for controlling complex systems. Flexible and can be reapplied to control other systems quickly and easily. Computational abilities allow more sophisticated control. Trouble shooting aids make programming easier and reduce downtime. Reliable components make these likely to operate for years before failure.

Disadvantages Too much work required in connecting wires. Difficulty with changes or replacements. Difficulty in finding errors; requiring skillful work force.

PLC Operation:

PLC Manufacturers: Siemens Europackaging PLC PLC Eastern Jaipan Industries Ltd. Bianca Techno Services Grace Food Processing G M P Systech Engineering Ltd. Advance Curing System Jindal Aluminium Ltd. Shubhum Flexible Packaging Machines Ltd. Example of PLC:

More about PLC A PLC has many "input" terminals, through which it interprets "high" and "low" logical states from sensors and switches. It also has many output terminals, through which it outputs "high" and "low" signals to power lights, solenoids, contactors, small motors, and other devices lending themselves to on/off control.

Conclusion: This project gave me an opportunity to work in an industrial atmosphere and get involved in technical discussions. It also helped me to know different types of electronics components. This practical knowledge which is necessary for engineering students was imparted to me. I also got an insight into various Equipments used in industry and basic concepts of technology.