How to make a Gears Heart.

Please note
Copyrights on this PDF data and the completed products belong to Haruki Nakamura. The contents of the PDF data for this product are subject to changes without notice. It is prohibited to lease, loan, sale, hand-over, or permit to reuse all or any parts of the PDF data for this product, to third parties. It is prohibited to lease, loan, sale, hand-over, or permit to reuse all or any parts of printed copies of the PDF data for this product, to third parties. It is prohibited to lease, loan, sale any items manufactured on the PDF data for this product, to third parties. However, you may give the completed ones as gifts to your close friends.

Simple guidance for the product

A gears heart is composed of 9 pieces of 10-cog, and 3 pieces of 15-cog; in total, 12 gears. 10-cog returns to the same position after 3 rotations. In the same time, 15-cog makes 2 rotations. 10-cog makes a rotation with one rotation of handle. Therefore, 3 rotations make to regain the original figure.

Table of content
There are 5 parts to manufacture. Part 1: To make a gear..2 Part 2: To make rotary parts..9 Part 3: To make a pillar ..13 Part 4: To make a box and the internal structure16 Part 5: Final assembling..21 Addition: The arrangement of ideas...25

Please grasp the whole flows of works on all page once before staring manufacturing.

Explanations on arrows.

To adhere.

Not to adhere. To insert only.

To proceed to the next step.

Password: 19671208 (Currently, there is no use with it. It may be needed in future.)

There will be an explanation on how to make the gear 7 in Part 1-2 (page 6). The additional explanation on how to make the gear 4 will be seen on page 5. 16 pieces of 0.25 mm-thick A-4 size (210 x 297) paper. (The original gears heart is using Lesac 66 in red, with weight of 175 kg. With the gear in the photo on the guidance, we have applied Kent (with 0.25mm-thick) paper. Please refer to page 25 for how to make a black gear.) Cutter. Hexagon wrench, which Ruler. has the sufficient size. Metallic pencil (or eyeleteer). Toothpick. Tweezers. Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives. Hexagon wrench 1320mm

Part 1-1; How to make the gears 1-6, and 8-12.

Materials

Instruments needed:

I am using an eyeleteer instead of metallic pencil.

A quick advice

Mixed material makes things complicated, therefore, please make gears one by one. I think it is good to start with the gear 9. Because it was comparatively difficult for the gear 4 and the gear 7, it is recommended to manufacture after you become comfortable with works up to the certain level. You can wipe out with a clean and wet dish towel when glue sticks out. But please be careful with the printed parts, as it may become blurred.

Now we shall start. To print out the paper pattern of a gear. Please print out with the actual size. There is a scale for confirmation on page G-1. Please make sure after printing. Please open gear file in pattern folder, and print it. And then, open gear-backside-print, and print on the backside of the papers. The reason is to complete the work neatly. Please be careful in using papers with front side and back side. (There are only 6 pieces for backside-printing.) There are some pages (sheets), printed with 2 types of gears on the same ones. Please make sure not to mix the parts. Please attach traces to all bending

lines with your metallic pencil.

Please cut all parts.

For the areas with grey colour.

Please do with great sensitivities because it will have impacts on the completion. Please try with unneeded papers. Please bend all parts.

With long straight lines, please apply a ruler, and cut straight. It is faster to cut by hands for shorter lines.

Please cut after making a valley fold in the gray area. (This is because you cannot cut neatly in case the angle is too acute.)

We will start the adhesion from the following page. Please refer to it.

How to paint of the glue

Please make the mountain folds and the valley folds, which look like mountains and valleys, respectively, on all parts.

Please take small volume of glue out onto the paper, which does not require glue. The adhesion will be worsen when the glue get dried. Please take the ones newly frequently.

Paint with a toothpick, something like putting butter on your bread. The thinner, the better it is adhered.
2

It is the gear 9 shown in the photos. The method is almost same except the surface. You will understand with your feeling, by making one anyway. Apply glue to the edge of your paper.

Please cut after making a valley fold in the gray area. (This is because you cannot cut neatly in case the angle is too acute.) Apply glue to the backside of it.

For the areas without paste-margins, apply the glue to the edge of your paper, and paste.

Please refer to the page 8, in order to fit the symbols, and assemble the surface-part.

Paste the margin of the part written as Pi-1.

Paste the margin As one another.

Please be careful with the position.

Apply glue to the backside of it.

Paste the margin B and the margin C one another.

Please be careful with the position.

Paste the margin written as Pi-2. Please note that this is a valley fold.

The area with on the backside.

In case of a large gear (Cog 15)

Paste the margin s one another.

Please be careful with the position.

Please apply the glue to the edge of the papers, and paste in order.
3

Note) The gears 1, 10, and 11 go against the direction of the photo. In case of the gears 3, 4, 6, 8, and 10

Paste the margin Jo in advance.

First of all, paste the margin S.

Then, apply the glue to all parts of the margin with marks, and paste.

A quick advice
1 2

Fix with the side 1 precisely, and then, fix with the side 2.

Please use tweezers to suppress the areas where it is hard to suppress well.

Then, apply the glue to all areas of the margin with ", and paste.

A quick advice

After that, apply the glue to all areas of the margin with , and paste.

Please continue in order, in this manner.

Please apply the glue on the red lines respectively.

First, paste the margin with .

And apply the bind to the rest of margins.

That is the way you go.

Now you will go reverse.

Paste cogs one by one.

Please suppress the items you have completed from the inside using something looking like L character, such as a hexagon wrench.

Please adhere for all parts.

Please apply the glue to the same position on the back side.

Please suppress the position of the pillar with your middle finger.

Paste the glue with the mark precisely on each of 4 areas.

Fit, with making the marks matched. Please insert straight.

Please suppress the angles of the hole with your thumb. For the backside, please suppress the position of the pillar. Please be careful not to smash them, and make sure to insert to the depths.

Please apply the glue per each cog, by rolling it up.

The glue on the margin is sufficient if you apply the volume as shown in the drawing.

Please make sure to find if no paper sticks out with your fingers, like the photo.

If any, please cut with a scissor, like the photo.

With the same manners, please complete other gears.

Reference image for the gear 4.

Part 1-2; How to make the gear 7.

Additional materials
Metal pipe with 5mm-outer diameter 0.5 mm thickness. (You may find the ones with 1 m-length at a home center store. Please pick up the one with your favourite colour, while variety of materials includes aluminum, brass, and copper. ) Double-stick tape.

Cut a pipe.
Please cut the pipe to the 222 mm length. The variance in 1mm should not be an issue. Your use of a pipe cutter makes it cut neatly. You will use the 50 mm length one on a step afterwards, so that you have to keep it.

Pipe

222mm
Please wipe burrs after cutting the pipe. It is OK if you can insert the M4-screw.

1mm

(This will be used at a later time.)

50mm

1mm

1mm Paste a double-stick tape on the backside. Please be careful with the position. It is a good idea to paste a large tape, and cut the marginal part. Fix a pipe. Please make the 1 mm length-header appear. Approximately, 1 mm is fine. Please make the paper and the pipe on parallel.

Coil and Paste it with the pipe. Apply glue to the margin on the upper.

Some points of the pipe appear.

Mountain fold line Be careful with the front and the back of the paper.
6

Please continue the works in the same manners as other gears.

First, paste to one place.

Insert a ring.

Paste the rest.

Paste the glue a bit more on the backside, and insert to the depths. Please make sure to find if no paper sticks out with your fingers, like the photo.

Fix the shapes neatly.

Please apply the glue per each cog, by rolling it up. Please make sure to find if no paper sticks out with your fingers, like other cogs.
7

The photos of the completed gear.

[The mirror inversion of the gear5]

Gear1

[The mirror inversion of the gear11]

Gear2

[The mirror inversion of the gear10]

Gear3

Gear4(large gear)

[The mirror inversion of the gear1]

Gear5

Gear6(large gear)

Gear7

Gear8(large gear)

Gear9

[The mirror inversion of the gear3]

Gear10

[The mirror inversion of the gear2]

Gear11

Gear12

Part 2; How to use a rotary parts.

You will create 11 items. There are 12 paper-patterns, but one is as a backup.

Materials

A-4 (210 x 297) size Kent-paper with 0.25 mm thick (We will use Kent-paper because this part requires the strength. This part will not appear on the surface.) Straw with 6 mm-diameter.

Instruments needed:
Cutter. Scissors. Ruler. Metallic pencil (or eyeleteer). Toothpick. Tweezers. Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives.

Print the paper pattern for the rotary parts.

Please make sure that you are printing with the actual size. Please measure the dimension of straw-use gauge on R-1 page. Please open rotary-parts in the pattern folder, and print it.

Please attach traces to all bending lines with your metallic pencil. Please cut all parts. A quick advice
There are place to make holes. Please make a space precisely, not to protrude. Even if the hole of 7mm ofin the washer slips off to some extent, it does not really matter so that you can practise with washers.

washer Please make the mountain folds and the valley folds, which look like mountains and valleys, respectively, on all parts.

Cut the straw to 11 pieces, with 34.5 mm-length and 6 mm-diameter.

First of all, cut it with scissors roughly.

Cut-end should be straight. Please make a fine adjustment to make it. Roughly cutting is enough. I am almost good. Even if a cut-end is a little rickety, it is all right.

With a gauge, please check the length of the straws being cut into pieces.

Make same 11 items.

Be careful with the directions. First, paste a margin. Please be careful with the directions.

Adjust the height. First, paste a margin, and adjust the height.

Roll up the rest as shown in the photo, and apply the glue.

Please confirm whether the symbol is the same.

Please confirm whether the symbol is the same.

Cut the part which protruded, with your scissor.

That is the way you go.

10

From this step, you will perform a temporary composition, and testing.
2 1 4 3

Fit a straw.

Adhere.

Prepare the parts shown in the photo. Fit in order.

Do not adhere.

2 1

First, fit a washer.

And then, fit a pentagonal prism. Please be careful with the directions.

Fit another washer.

Do not adhere.

Do not adhere.
4 Pin

Do not adhere.

3 Washer 2 Pentagonal prism 1 Washer

Finally, fit a pin. Please insert into the depths with your finger, as shown in the photo.

Please test if it rotates with your finger smoothly. Cross-sectional drawing

Do not adhere.

After the test, once disintegrate it. Please push a straw back again to the depths if it comes off then.
11

This is to assemble the main body.

Please suppress the position of the pillar with your middle finger. With the same name. 2 1 3 4

Prepare a pentagonal prism with the same name as that of shaft. And leave it to Insert shaft into the gear. your neighbor. Please do not adhere.

Do not adhere.

Please suppress the angles of the hole with your thumb. For the backside, please suppress the position of the pillar. Please be careful not to smash them, and make sure to insert to the depths.

Fit in order, in the previously mentioned manners. (Should you have lost the name of gears, please refer to the photos on page 8.)

First, fit a washer.

And then, fit a pentagonal prism. Please be careful with the directions.

Fit another washer.

Do not adhere.
Paste the glue.

Do not adhere.

Do not adhere.

Insert to half, and place small volume of glue with marks on 3 areas.

Push further to the depths. Please careful not to enforce too much.

In the same manner, please assemble other gears.

12

Part 3; How to make a pillar.

A-4 (210 x 297) size paper with 0.25 mm thick. (The original gears heart is using Lesac 66 in red, with the weight of 175 kg. With the gear in the photo on the guidance, we have applied Kent (with 0.25 mm-thick paper. Please refer to page 25 for how to make a black gear.) Threaded 332 mm-rod screw of M4. (Rod screw of M4 is made of stainless steel after cutting. In the specification, there is only stainless steel made regarding the M4 rod screws longer than 285 mm. There may be lots of home center stores which do not have M4-put rod. Please look for a specialty store of screws. You still can buy via online shop should you be unable to buy at any retailer shops. ) Double-stick tape.

Materials

Instruments needed:
Cutter. Ruler. Metallic pencil (or eyeleteer). Quick drying glue. Toothpick. Tweezers. stainless steel made saw.

Cut the rod screw.

Please cut the 332 mm rod screw with a stainless steel made saw. Please do not hustle as the stainless steel is too hard. The variance 2mm is fine. As the stainless made saws blade is a bit expensive, it is recommended to ask a shop cut if possible.

M4-rod screw 332mm 2mm

Please print the paper pattern for the pillar.

Please make sure that you point with the actual size. There is a scale for confirmation on page 2. Please double check after printing. Please open the file pillar in the pattern folder, and print it.

Please attach traces to all bending lines with your metallic pencil. Please cut all parts. Please make the mountain folds and the valley folds, which look like mountains and valleys, respectively, on all parts.
13

Paste a double-stick tape on the backside. Please be careful with the position. It is a good idea to paste a large tape, and cut the marginal part.

Paste the longer one with the rod screw. Please make the 2 mm-header of the rod screw, appear.

2mm Roughly 2 mm is fine. Please paste the paper and the rod screw on parallel.

Coil and Paste it with the rod screw.

First, paste with the whole margin A.

1 Not to adhere. 2 This is for adhesion. Like the photo, please insert the rod screw, without adhere. Next, apply the glue with the margin on the upper part of rod screw and paste through the upper hole. That is the way you go. Paste with the whole margin B.

Paste the margin with the lower part of the rod screw.

Paste with the whole margin C.

Finally, apply the glue to the margin Z of the two.

14

Tear off the mount of the double-stick tape, and please paste straight it on the bottom.

Lift the margin as shown in the photo, and apply the glue.

Apply the glue to the margins of the rod screw and the pentagonal prism at the same time.

That is the way you go.

Make 11 same items.

Fix the pentagonal prism to all of them.

That is the way you go.

6 5 11 1 1 2 2 7 3 8 12 10 6 5

4 10 3

11

Please write the numbers inside of the pentagonal prism, referring to the right figure.

12

The figure viewed from the above.

Front.

9 The figure viewed from the below.

15

Part 4; how to make a box and the internal structure.

Materials
0.25 mm-thick A-4 size (210 x 297) paper. (This will be used for a box. The original gears heart is using Lesac 66 in black, with weight of 175 kg. With the gear in the photo on the guidance, we have applied Kent paper (with 0.25 mm-thick)). 12 mm-thick plywood. 1 mm-thick cardboard (which can cover the 155 x 85-area). Plain papers Straw with 6 mm-diameter. 4 pieces of 10 mm-M4-pan screw made in M4 (Wood screws not acceptable). Metal pipe with 5mm-outer diameter 0.5 mm thickness. (The 50 mm-item cut at the time of the gear 7.)

Instruments needed
Cutter. Scissors. The diameter in need Ruler. 3.5mm Metallic pencil (or eyeleteer). Toothpick. 4.0mm Tweezers. 5.2mm Sellotape. Screwdriver. Drilling machine. Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives.

for a drill.

Please cut the 12 mm-plywood in the following dimension. 130mm 130mm1 130mm 118mm1 20mm 20mm5 You can get it cut at a large store of home center. Drilling stage comes during the fabrication. As it is necessary to make a hole perpendicularly, drilling machine is needed. (It is difficult to make a hole with hand-drilling.) There are some low cost products less than 10,000. But, it is not economical to buy for this work, and there is an issue in the storage. Therefore, it is recommended for those without drilling machine, to go to your nearest home center-store offering drilling services. It is efficient to make them drill a hole while making them cut sheets of plywood. In that case, please take at a look at the latter part on page 20 pages, because the method will slightly be changed.

About a drilling machine

Please print the paper pattern of the box.

Please make sure that you are printing with the actual size. Please confirm the dimension of gauge for the straws on B-2 page. Open the file box in pattern holder, and print it.

Please print the paper pattern of the internal gear on plain papers.

Please make sure that you are printing with the actual size. Please confirm the size of the internal gears frame is of 155mm x 85mm. Open the file internal gear in pattern holder, and print it.(Plain papers) (Please refer to the actual size cross-sectional drawing as below, in the final assembly.)

Please attach traces to all bending lines with your metallic pencil. Please cut all parts. Please make the mountain folds and the valley folds, which look like mountains and valleys, respectively, on all parts. 16

Make a frame of plywood.

10

6 10 6

130 55 20 55 There is a hole. 55

A 3.5mm-hole.

10

130 There is no hole.

Cross-sectional place the tape, setting the drill as standard. drawing

It is recommended to

Make a 3.5 mm-hole with the 10 mm-depth, in the center of the side-area of 4 sheets of the 20 mm x 20 mm-plywood. 130 55 20 55

Fix a sheet of the 20 x 20 plywood, with a mark and a hole, referring to the above figure.

55

118

Top

43

20

55

20

Fix a sheet of the 20 x 20 plywood, without a mark and a hole, referring to the above figure. 130

When the glue dries, make a hole. While you are waiting until it becomes dried, you may start the next work. 130 65

If the glue dries, make a hole, referring to the below figure. Place a board beneath the frame, in order to prevent it from being shaken.

Please note that the size of each hole is different.

65 65 65

130 x 130 Plywood.

65

65

Top

130

65

A 4 mm-hole.

118 53

A 5.2mm-hole.

Make a 4 mm-hole on the 130 x 130 plywood.

Make a 5.2 mm hole on the 130 x 118 plywood. Please double check the direction.

Please insert a 10 mm-M4 screw into the 130 x 130 plywood through the hole you have made, to the limit of depth.

Paste an L-character on the plywood, referring to the right figure. Please double check with he direction of each board.

118

65

130

Paste a right-angle-template with sellotapes to make the plywood cross perpendicularly.

When the glue dries, take out the right-angle-template.

17

Cross-sectional drawing of the side areas

Make an internal gear.

To paste a paper of the pattern on a 1 mm thick-cardboard.

Cut with a large cutter. Do not try to take once. Please cut the same areas gradually.

Draw a line on the backside of the gear, as shown in the photo, and put a mark in the center of the 20 x 20 plywood, and paste it firmly.

5.2mm 5.2mm
10 10 10
10

After the glue dried, Make a 5.2 mm-hole on both of two sheets. At the same time, please make a 5.2 mm-hole in the center of the final 20 x 20 plywood.

Please take out the blade of the cutter a longer. Take out the burrs.

Please stick the screw, through the hole, to the limit of depth.

The position of the pipe is almost same as the upper part of the board.

Please insert a 50 mm aluminum-pipe when you cut during making the gear 7 into the internal gear.

Cross-sectional drawing

Tighten screw and fix pipe. Please adjust your power when you tighten, because the pipe could be deformed, and plywoods screw thread becomes meaningless.

Make a handle. (Works will be in the same manner as that of rotating parts.)

Please confirm whether the symbol is the same.

Cut the part which protruded, with your scissor.

18

1 2

Cut the 6 mm-diameters straw to a 21 mm long-single piece.

Fit a straw.

To adhere.

Fit the remaining straw with the hole. Cover the top. Please do not adhere at this point. Fit the remaining straw with the hole, and apply the glue with the side only. After adhesion, please putt the straw out. Apply glue.

Small washer. 1 2 1

Please push the pin-2 to half of the depth.

Do not adhere.

Do not adhere.

Apply the small volume of glue to the marked area, and push.

Please stick the screw, through the hole, to the limit of depth.

Fix the sheet of plywood. Please make sure the direction.

19

Make a box.

Write numbers on the backside of the parts cut away, with your pen.

Paste the margin-1.

Paste the margin-2.

Paste other margins in the numerical order.

That is the way you go.

In case you ask a home center store make a hole

All of the boards are of the 12mm thick plywood. 65 20 10 10 130 20 10 10

(please show them this page.) 130 65 65 130 65

65

118 For a 4 mm-hole 1 53

65 For a 5.2 mm-hole S=14

65

For a 5.2mm-hole 20 10 10

1 12 6 6 For a 3.5 mm-hole, the depth is maximum 10 mm.

How to adhere in case the hole was made in advance.

Put the plywood with a hole, and then, adhere.

20 10 10

For a 5.2mm-hole 20 10 10 12 6 6

20 10 10

For a 3.5 mm-hole, the depth is maximum 10 mm. For a 4 mm-hole 1 S=11

Insert a rod screw (or, a pipe) through a hole.

Place the plywood to be pasted, making its hole inserted with the rod screw (or the pipe), and paste it.
20

Part 5: Final assembly. Materials

M4-Washer1 M5-Washer3 All parts made per Part 1 to 4.

Instruments needed
Screwdriver.

Insert the frame of plywood into the box. Be careful with the directions.

Insert an M5-washer.

Insert a gear.

Put a box on the top of the item composed of 2 roll papers. Please cover while keeping a pipe, in order to prevent a gear from being detached.

Insert a clearance gauge to the pipe.

Insert 2 M5-washer.

That is the way you go.

Place a handle.

Fix it by tightening the screw, while keeping the handle gently. Please adjust your power when you tighten, because the pipe could be deformed, and plywoods screw thread becomes meaningless.

Pull the clearance gauge.

21

The position of the pipe is almost same as that of the lower part of the plywood.

Insert the gear 7s pipe into a hole of the box.

Place the gear to the pipe.

Cross-sectional drawing

Tighten screw and fix pipe. Please adjust your power when you tighten, because the pipe could be deformed, and plywoods screw thread becomes meaningless.

Place a M4-washer, not to touch the hole of plywood.

Place a gear gently so that the M4 washer does not slip off. Please make sure that the gears mesh at the same time.

To make parallel.

9
3 4 1 Insert a clearance gauge between the washer and the plywood. 5 10

Insert the pillar to the pipe of the gear 7. Insert through the washer neatly to the plywood.

Adjust the pillar to the right position (The photo is of the view from the above.)

Fix the pillar by tightening with a screw, while keeping it. Please do not push too much. Please be careful because moving the pillar after tightening the screw, causes damages.

Pull the clearance gauge. Please test to find if the gear moves smoothly by operating the handle.

Please close the lid of the box, after making sure the gear is smoothly moving.

When you paste something as weight in an empty-space,the body is stable when you operate the handle. In such a case, please be careful not to bother the movement of the internal gear.

A quick advice

22

Fit the gear. Gear 7

Front. Front.

You will not paste the gear with glue, because it will be difficult to detach. Please make sure that you wont make a mistake.

The figure viewed from the below.

Joint

The view of the side. First, push the gear 6 to half of the depth. Push the gear 6 and the gear 7 to the extent not to touch one another. As seen in the photo, push straight gradually, with your palm. Push the gear 6 and the gear 7 to the extent not to touch one another.

Place the gear 7 to the right position. The joint comes just beside. Because this gear is symmetric with the top and the bottom, the matter of left or right, does not matter as long as the joint is just beside.

Gear 6

After pushing to the extent not to touch one another, rotate the gear 6, and to make it mesh with the gear 7 at the right position, referring to the right figure.

Rear View

If the gear 7 meshes with the gear 6 at the right position, push it with your palm to the deeper area.

Fix other gears in the same manner.

Please fix the gears properly to the depths. Otherwise, it does not mesh well.

Fix the gear 8.

Gear 8

Gear 8

In case a gear drops shortly; If the gear drops off for some reasons, please apply the small volume of glue to the side of pentagonal prism.

Front view

Reference figure for mesh.

Fix the gear 9.

Fix the gear 4.

Fix the gear 12.

4 9 8 8

Gear 4 Gear 9
8

Gear 12
7

7 Front view

7 Front view

Front view

23

Fix the gear 3.

4 9 8

Fix the gear 10.

4 3 4 9 12 Reference figure for mesh. 4

Gear 3
9 8

Gear 10

9 8

Gear 3
12 7 Reference figure for mesh.

12 7

Gear 10

Front view

Front view

Fix the gear 5.

Fix the gear 1.

Gear 5

Gear 1

6 7 Rear View

6 7 Rear View 10 5

Fix the gear 11.

4 1

4 5 1

6 7 Rear View

Gear 11

6 7

Gear 11

Reference figure for mesh.

It is now completed by fixing the gear 2.

4 1 3 5 1 4

How to play;

Gear 2

6 7 Rear View

11

Gear 2
7

Reference figure for mesh.

If you rotate the handle 3 times clockwise or anti-clockwise, it returns to the original position.

24

paper How to make black gear. (In case the actual color of skilled is dark and the lines printed are not visible, instead of black.) This work is for senior and people.

Addition: The arrangement of ideas

Print a paper-pattern on a plain paper.

Paste the adhesives which let you paste and tear off instantly, on the back side of the paper pattern. Let the adhesive dry per the guide.

As soon as it dries, paste on the paper for usage.

Please attach traces to all bending lines with your metallic pencil. Try with a paper not needed, because the power adjustment is not easy.

Please cut the perforated lines per each plain paper.

After cutting, peel the plain paper, and assemble. If the adhesives are left, please wipe out with a clean towel.

In case you would like a metal-like item;

Handle

There is a seal with which you feel as if you have made the metal-quality, after making the surface as "metal tinfoil" with glue. The item shown in the photo is something, being tore off metal tinfoil and put it and sharpened it with a file.

You may use a handle available in the market. In such a case, you will have to adjust the concerning diameters to that of shaft with handle, sold in the market.

Arrangement of pedestal 1

Arrangement of pedestal 2

You can assemble a box with clean grains on the board. Or you can assemble with plywood in this way, and place a paper box in it, because the original box easily gets hollow.

You may show the inside, without covers.

25