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Fatigue - Lecture 4: 1 3rd Year Design and Production
Fatigue - Lecture 4: 1 3rd Year Design and Production
Fatigue - Lecture 4: 1 3rd Year Design and Production
Fatigue Lecture 4
2 Constant Life Fatigue Diagrams
Su Sy
Yield Line Sn
Soderberg Line
Goodman Line Su
Sy m (Tension)
3
3.1
Factor of Safety
Illustrated here for Goodman Criteria (can use Soderberg, etc., also). F S is the factor of safety Safe stress line is parallel to original Goodman line Sa Sm 1 + = Sn Su FS
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a
Sn Sn /FS Goodman Line Safe Stress Line Su /FS m (Tension) Su
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Stress Concentration
Now that we have Kf what do we do with it? Ductile Materials Nominal Mean Stress Method Apply Kf only to alternating stress Brittle Materials Residual Stress Method Apply Kf to both alternating stress and mean stress
8
8.1
Stress Concentration
Applied to Goodman Criteria
Nominal Mean Stress Method (ductile material) Apply Kf only to alternating component [Kf Sa ] Sm 1 + = Sn Su FS Residual Stress Method (brittle material; adjust for yielding and resultant residual stress if predicted stress > Sy ) Apply Kf to alternating and mean components [Kf Sa ] [Kf Sm ] 1 + = Sn Su FS
To account for situation where there is a combination of bending, shear, and/or axial stresses it is necessary to determine the equivalent stress that is created. Different forms are possible. . . Maximum Shear Stress max = eq 2
2 2 + eq
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10
10.1
Find the equivalent mean bending stress as the maximum principle stress: em = m + 2 m 2
2 2 + m
Shigley recommends the application of the distortion energy equation to both alternating and mean stresses.
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