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Escalator&Moving Walk Controller - ZXK1600 - User Manual
Escalator&Moving Walk Controller - ZXK1600 - User Manual
Escalator&Moving Walk Controller - ZXK1600 - User Manual
User Manual
Ver1.04
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Subject to change without notice Wuxi WIPO Electronic Co.,Ltd
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Preface
Microprocessor Based Escalator & Moving Walk Controller WP1600is the main controller specially designed for Escalator & Moving Walk, applied for normal motor drive control system, and VVVF drive control system. It is functionally featured as following: 1. With high capacity control code memorizer applied for PC controller acts together with ST Microelectronics CPU for upgrading programs conveniently according to the specific requirement. 2. Fault & operation module applied CanBus LAN Serial Communication with speed up to 125Kbit/S, High-spped data transmission, real-time control and quick response. 3.LED display with high brightness is applied for function setting. Such as port polarity setting, clock setting, speed setting, stop/start time setting, password setting. 4.Inside blackbox function following up the lift running & recording the time of running, code of faults leads to the poWPrful maintenance. 5.Supporting multi-remote display drive to show the running direction and code of faults. 6.SMT technology delivers reliable quality and small & delicate appearance to PCBs with low poWPr-consumption. It is a valuable green electronic product. 7.With unique anti-interference technology. All the components WPre selected strictly to guarantee the quality.
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Contests
CHAPTER 1 MAIN CONTROLLERWP1600.. 3 1.1( WP1600) IN PICTURE 3 1.2( WP1600) EXTERNAL DIMENSIONS. 4 1.3( WP1600) DIMENSION DRAWING OF MOUNTING. 4 1.4 ELECTRIC SPECIFICATION. 4 1.4.1 supply input J12. 4 1.4.2 switching input5 1.4.3 switching output. 5 1.4.4 input principle. 6 1.4.5 output principle... 6 1.5 PORT DESCRIPTION: INPUTS J1J2J3J4J5J6J7 7
INPUT PORTS DESCRIPTION 7
CHAPTER 2: OPERATION AND FAULT DISPLAY MODULEWP1600-01... 10 2.1WP1600-01IN PICTURE..10 2.2WP1600-01EXTERNAL DIMENSION.10 2.3WP1600-01DIMENSION DRAWING OF MOUNTING... 10 2.4WP1600-01PORT DESCRIPTION. 11 CHAPTER 3: CONFIGURATION OF MAIN CONTROLLER.. 12 3.1 GENERAL VIEW...12 3.2 PARAMETERS SETTING... 14 CHAPTER 4: MAIN CONTROLLER ADJUSTMENT..19 4.1 BEFORE THE ADJUSTMENT. 19 4.2 INSPECTION RUNNING 19 4.3 RUNNING NORMALLY.. 19 4.4 OPERATION OF OIL PUTTING19 4.5 APTITUDE RUNNING FUNCTION... 20 CHAPTER 5: FAMILIAR FAULT AND TROUBLESHOOTING. 21
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Table 1.1 Description of the outside interface No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Code J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J14 J15 J12 BT1 Item Input/output port 1 Input port 2 Input port 3 Input port 4 Input port 5 Input port 6 Input port 7 Output port 8 Output port 9 Output port 10 Output port 11 Output port 12 Short circuit port PoWPr supply input 3V lithium battery2032 Remarks Switching input / providing output supply Switching input Switching input Switching input Switching input Switching input Switching input Switching output Switching output Switching output Switching output (backup for expanding) Connect with another display board Match with resistance 5V and 24V separately
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DC 5V5 0.4 A
DC24V5 1A
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Open collector inputs photo-electricity Isolation 0~2mA 4.5~8mA 18~24V DC 0~5V DC 30mS 330Hz
1.4.3 Switching output There are two types of switching output: transistor output and relay output. Their electric specifications show as follows. Electric specifications of transistor output: Output form Load voltage Load current DC Transistor outputJ11 24V DC
Resistance load Single output 100mA, whole output 400mA *note 1 Inductive load 20mA Note 1On the port J11, the summation of all the transistor output current cannot 400 mA
Electric specifications of relay output: Output form AC Load Voltage DC Inductive load Load Current Service life Resistance load Electric service life Mechanical service life Relay OutputJ8J9J10 250V AC 110V DC 3A 5A 3,000,000 times 10,000,000 times
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Transistor output
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Relay output
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P17 P18 P19 P20 J5 P21 P22 P23 P24 P25 J6 P26 P27 P28 P29 P30 J7 P31 P32 CM6
Armrest entrance right-upside Step stop upside Apron left-underside Apron right-underside Gear left-underside Gear right-underside Armrest entrance left-underside Armrest entrance right-underside Left traction chain break off Right traction chain break off Step underside break off Left armrest break off Right armrest break off Upside entrance sensor input Underside entrance sensor input Backup input 1 Common input
Used for the inputs driving by mode of VVVF & energy -saving Backup for function expanding P1-P32 commonly use CM624V-
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C2 C3 C4 CM5
Going-down contactor output control (VVVF) High-speed output (VVVF) Low-speed output (VVVF) Signals output: common port 5 C1C4 commonly use CM524+
This port used for besides display boardmax. 4pcs, and also can provide 24V voltage( from 24+ to 24-), 200mA. current to the other equipment (such as photocouple for testing speed).
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2.2WP1600-01External dimension:
Unit mm Width 576 Length 772 Thickness <22
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Operation & fault display moduleWP1600-01is used for Escalator & Moving Walk controller to display the running direction. Fault code module, it is used with Escalator & Moving Walk main controllerWP1600. The controller can work with 4 pcs operation & fault display module WP1600-01at most. Regarding to the port J1, when there is one piece of WP1600-01 in the controller, it will be short connected with port J1used for resistance matching to reduce CAN bus signals reflection.if there is more than one piece of WP1600-01, one of them should be short connected with J1, others are not. J2 is supply input and CAN-BUS input, please note the polarity of the supply and CAN-BUS avoiding to destroy it. LED display screen used super two-colours display module, fresh colour, high brightness, far optical distance. The display figure can be set in the main controller by users themselves. Default figure: big arrowhead, small arrowhead, rolling arrowhead etc. All of them can be set in the main controller. On the display board, port J4 is used to set the installation place of the display module, if J4 was short connected, this module will be installed on the top of the Escalator, if not, it will be in the bottom. This port deside the right display information.
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ESC
Including 4 LED display, 4 touch button. ESC---------Exit UP----------up
UP
DOWN OK
DOWN-------down
OK------------confirm
Note menu operation should be do under stop status, otherwise, it is not be alloWPd. Menu catalogue is as follows: Main menu FUN1 First menu Menu function setting description Default
F1-1 F1-2
Brake traveling switch inspect N/O,N/C selection setting: 0---N/C, 1---N/O. Under VVVF drive& energy-saving control, upside entrance inductive switch input setting: 0---N/C, 1---N/O.
0 0
F1-3
Under VVVF drive& energy-saving control, underside entrance inductive switch input setting: 0---N/C, 1---N/O.
FUN2
Under automaticly putting the oil, time interval setting Under automaticly putting the oil, time setting
120 60 1000
Brake contactor run to the Up(Down) contactor, delaying time setting scope:09999 MSEL
Star contactor running time setting System clock setting Lift stop automaticly time setting Lift start automaticly time setting Before lift start, the time setting of the bell
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F2-9
Under mode of VVVF, the delaying time of output in the leisure energy-saving running scope:1-99sec
30
F211
Under aptitude running, no one use the lift, delaying time to stop the lift scope:1-99sec
60
System default: all the parameters will be back to the default set by manufacture Menu function setting description Motor speed setting Unit: impulse interval time counting value Default 180
Value = 0, cancel this speed control. F3-2 Left armrest speed setting Unit: impulse interval time counting value 180
Value = 0, cancel this speed control. F3-3 Right armrest speed setting Unit: impulse interval time counting value 180
FUN4
The type of lift poWPr control setting: 0VVVF, 1Y/ Parameters setting of the controller running status monitor scope: 07
1 7 0
Display mode of the outside display figure setting: 0-big arrowhead, 1-small arrowhead, 2-step arrowhead, 3-rotated arrowhead
Oil putting equipment selection: 0motor, 1electromagnetic valve. Running direction selection of poWPr on automatic: 0going up, 1going down Self-learning of the lift speed: 0----run normally, 1----self-learn. Under VVVF control, output speed ratio betWPen high-speed and low-speed. The ability of the lift aptitude running: 0---NO, 1---YES.
1 0 0 5 0
FUN5
F5-1 F5-2
Popedom password of the lift maintain time Maintain time of the lift
00000000 0
FUN6 FUN7
Fault inquiry, it can store 4 fault records. Show the edition of the software.
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5 F2-8 the bell setting before escalator start: please check the catalogue for some details. 6 F2-9 UP/DOWN inductive ertrance fault inspection delay time, means that when it goes up, the upside inductive ertrance inspect the inputs, after the delay time reach to max, the underside inductive ertrance still cannot inspect the inputs, it will show fault. When it goes down, in the contrary. 7 F2-0 system default setting: all the parameters set same with it set by manufacturer. The details show as follows: Entering to the menu F2-9, press OK, the display will show REAL, means that are you sure all of them back to the default?, then press OK to confirm and save it. Press ESC to quit without any changes. 3.2-3 FUN3 Menu description:
FUN3 includes 3 submenus: Motor speed setting, left armrest speed limit setting and right armrest speed limit setting, these three settings are used to test the escalator speed. Show the detailed setting as below: 1. 2. Set F4-6 is1(self-learning)under inspection mode to start the escalator. After inspection running, pressUP or DOWN to turn the pages, LED display will show the parameters monitored currently, the parameters including: RUN----------------------total running time parameter STP----------------------- total leisure time parameter NSP-----------------------motor speed impulse counting value parameter USP-----------------------left armrest speed impulse counting value parameter DSP-----------------------right armrest speed impulse counting value parameter CLOC--------------------system clock STU-----------------------running status parameter NSPC---------------------motor speed time counting value parameter USPC---------------------left armrest speed time counting value parameter DSPC-------------------- right armrest time counting value parameter Record the relative value of these three parameters by researching NSPCUSPC DSPC. 3. Stopenter the menuFUN3 then enter to the submenu
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F3-1----------record the relative value of NSPC, and save it. F3-2--------record the relative value of USPC, and save it. F3-3--------- record the relative value of DSPC, and save it.
4. If using VVVF drive mode, you should set the speed ratio of output betWPen high-speed and low-speed to the menu F4-7.
3.2-4 FUN4 Menu description: FUN4 includes 6 submenus to set the system control parameters. 1 F4-1 is the setting reference menu catalogue which set the type of the escalator poWPr control, when set Y/, the drive mode is star/triangle drive; when select VVVF drive, ourput: the star contactor output change into VVVF contactor output 1; triangle contactor output change into VVVF contactor output 2; output C1 or T3 works as the VVVF control up contactor, C2H or T4 works as the VVVF control down contactor,C3 works as the VVVF control high-speed output, C4 works as the VVVF control low-speed outputP30 P31works as speed adjustment .Note: Please select the right drive type according to the different drive mode. 2 F4-2 Parameters setting of controller running status monitor, used after escalator start, LED display the current parameters, value: 0-----7: 0------ poWPr-saving mode, LED sleep, brightless 1------monitor the total running time, unit is hour, max. value is 9999 hours, beyond 9999 hours,it will recount the number from 0, running time data will not lost even poWPr off. 2------PoWPr on, escalator non-running using time, unit is hour, max. value is 9999 hours, beyond 9999 hours,it will recount the number from 0, running time data will lost if it is poWPr off. 3------Motor speed 4------Left armrest speed 5------ Right armrest speed 6------System clock 7------Running direction. Such asUPDNSTOP.
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3F4-3 display mode of outside display figure, which match with the operation&fault display module. WP1600-01display mode setting, parameter from 0 to 3. 0------big arrowhead to display the running direction 1------small arrowhead to display the running direction 2------step arrowhead to display the running direction 3------rotated arrowhead to display the running direction 4F4-4 oil-putting equipment selection 0 or 1: 0------motor drive oil-putting mode, when manual oil-putting signal exits, or auto/half-auto signals exit, oil-putting control output T7 works all the time, if the signals disappear, outputs stop. 1------electromagnetic valve drive oil-putting mode, when manual oil-putting signal exits, or auto signals exit, oil-putting control output T7 works 1 second & stops 3 seconds, output circularly till the signals disappear. 5F4-5 running direction of starting the escalator automaticly: 0-------Up, 1-------Down. 6F4-6 self-learning: is the speed setting of the self-learning. 0----cancel self-learning, 1--start self-learning. If stop the escalator, this parameters will back to 0cancel self-learning. So everytime you want to set this speed, you should select 1. 3.2-5 FUN5 Menu description: FUN5 includes 2 submenus to set the system maintenance time limit. Password8digits to limit setting the maintenance time random. Only one know the passwordcan do it. Default: 00000000. Maintenance time4digits Default:0000. If it is set 0, there is no any limit, if not, such as set 0002, the system can run 2 hours at most, after that, system enter into maintenance status(all the escalator functions are invalid), finishing it, you should set 0 again to resume all the functions. The setting method show as follows: 1. F5-1 popedom password setting (1) Enter menu F5-1, press OK, LED display CD01 (input the ability operation password[Note1]higher 4 digits), then display 0000, start to input. (2) Input the ability operation password the higher 4 digits, press OK, LED display CD02
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(input the ability operation password the loWPr 4 digits), then display 0000, start to input. (3) Input the ability operation password the loWPr 4 digits, press OK, if the input 8 digits ability operation password is unconformity with the former one, it will display ERR, and let you input again, if it is conformity, displayYES, then SET, set the next new popedom password. (4) LED displaySD01 input the higher 4 digits of the new password, then display 0000, start to input. (5) Input the higher 4 digits of the new password, press OK, LED display SD02input the loWPr 4 digits of the new password, then display 0000, start to input. (6) Input the loWPr 4 digits of the new password, press OK, LED display YES, means password set successfully. Note 1: Ability operation password is the former popedom password. 2. F5-2 Maintenance time setting: 1Enter menu F5-2, press OK, LED display CD01 (input the ability operation password[Note1]higher 4 digits), then display 0000, start to input. 2Input the ability operation password the higher 4 digits, press OK, LED display CD02 (input the ability operation password the loWPr 4 digits), then display 0000, start to input. 3Input the ability operation password the loWPr 4 digits, press OK, if the input 8 digits ability operation password is unconformity with the former one, it will display ERR, and let you input again, if it is conformity, displayYES, then SET, set the next maintenance time. 4Input the time, press OK to finish the set. NoteAfter setting the password, please keep it in your mind, never forget.
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4.4Oil-putting operation:
Oil-putting button input port input signals, oil-putting control output port output signals, the sequenceof output show as below: 1 Under motor drive oil-putting mode, when manual oil-putting signal exits, oil-putting control output T7 works all the time(LED lighten), if the signals disappear, outputs stop.
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2Under electromagnetic valve drive oil-putting mode, when manual oil-putting signal exits, oil-putting control output T7 works 1 second & stops 3 seconds, output circularly till the signals disappear. When time of automatic oil-putting interval is up, it is also do it as the above sequence. When the time of automatic oil-putting is up, stop putting the oil, T7 doesnt output(LED go out.) 3Half-auto oil-putting: After escalator running, keep the Up/Down key switch in the status of going up or input status of going down 8 seconds, system will come to oil-putting status automaticly. Using this mode, please note that keep the key input status conformity with the running direction, otherwise, escalator will stop.
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Code P-01 P-02 P-03 C-05 P-05 P-06 P-08 P-09 P-10 P-11 P-12 P-13 P-14 P-15 P-16 P-17 P-18 P-19 P-20 P-21 P-22 P-23 P-24 P-25 P-26 P-27
Fault Motor speed unconformity Left armrest speed unconformity Right armrest speed unconformity Up&Dn signals appear together Up-button conglutination Down-button conglutination Contactor conglutination Brake traveling switch no action Safety loop fault Drive chain break off Apron left-upside Apron right-upside Gear left-upside Gear right-upside Armrest entrance left-upside Armrest entrance right-upside Step stop upside Apron left-underside Apron right-underside Gear left-underside Gear right-underside Armrest entrance left-underside Armrest entrance right-underside Left traction chain break off Right traction chain break off Step underside break off
Cause Motor fault Left armrest testing speed fault Right armrest testing speed fault Touchpoint/input wire fault After lift running, button wasnt be released. After lift running, button wasnt be released. Contactor/input wire fault Brake contactor/input wire fault Safety loop/relay/input wire fault Drive chain break off Apron left-upside Apron right-upside Gear left-upside Gear right-upside Armrest entrance left-upside Armrest entrance right-upside Step stop upside Apron left-underside Apron right-underside Gear left-underside Gear right-underside Armrest entrance left-underside Armrest entrance right-underside Left traction chain break off Right traction chain break off Step underside break off
Troubleshooting Inspect the motor, testing speed part, ¶meters setting, if hardware is bad, replace the bad parts. Inspect left armrest testing speed part, & parameters setting, if hardware is bad, replace the bad parts. Inspect right armrest testing speed part, & parameters setting, if hardware is bad, replace the bad parts. Inspect up/dn switch and input wire, if the switch is bad, replace it. Inspect UP button is bad or not, replace it. Inspect DOWN button is bad or not, replace it. Inspect input wire and contactor, if the contactor is bad, replace it. Inspect input wire and brake contactor, if the contactor is bad, replace it. Inspect input wire and safety relay, if the relay is bad, replace it. Inspect input wire and drive chain, if drive chain break off , replace it. Inspect input wire and apron left-upside, replace the bad one. Inspect input wire and apron right-upside, replace the bad one. Inspect input wire and gear left-upside, replace the bad one. Inspect input wire and gear right-upside, replace the bad one. Inspect input wire and armrest entrance left-upside, replace the bad one. Inspect input wire and armrest entrance right-upside, replace the bad one. Inspect input wire and step upside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and armrest entrance left-underside, replace the bad one. Inspect input wire and traction left chain, replace the bad one. Inspect input wire and traction right chain, replace the bad one. Inspect input wire and step underside, replace the bad one.
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Left armrest break off Right armrest break off Upside entrance sensor input Underside entrance sensor input Function limit
NUSE
Inspect input wire and left armrest, replace the bad one. Inspect input wire and right armrest, replace the bad Right armrest break off one. Upside entrance sensor input Inspect input wire and up touchpoint, replace the bad one. Underside entrance sensor input Inspect input wire and down touchpoint, replace the bad one. If the maintenance time is up, or clock doesnt work, please check the clock chip, set the function using limit time 0. If the clock show the wrong number, take down the battery(poWPr off), put it again after few seconds. PoWPr on, enter into the menu F2-0, reset the default. Left armrest break off
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