Keeping the Customer First

Tungaloy Report TE1206-E2

Hand book

Milling
Milling made easy

Milling

About milling...
Milling is the complex shaping of metal (or possibly other materials), by removing unneeded material to form the final shape. It is generally done on a milling machine, where the milling cutter rotates about the spindle axis and a worktable moves in multiple directions (usually three dimensions [x,y,z axis]) relative to the workpiece.The motion across the surface of the workpiece is usually accomplished by moving the table on which the workpiece is mounted, in the x and y directions.
2

According to DIN 8580 standard milling is classified as separation process.

http:/ /en.wikipedia.org/wiki/Metalworking

TAW & TPW

milling cutter

Milling made easy

NEW

V f = 5500 mm

/ min
/min

Vf = 4500 mm

00 mm / min V f = 65
Our formula for high productivity:

HJ = High feed milling

Features
With the newly developed tool system for face and square shoulder milling Tungaloy strikes out in a new direction in precision and design. This modern tool concept convinces in various application fields and enables productive and flexible utilisation on all different machining centres. Due to two different versions (standard pitch and close pitch type) this tool system offers optimal adaptation to a great variety of working materials. All tools dispose of an inner coolant system directed precisely on each insert. Thanks to the highly positive rake angle and the application oriented chipbreaker, lowest cutting forces can be achieved. Thus especially the machining of unstable work pieces on low power machining centres becomes totally uncomplicated. The application of the HJ high feed geometry in the 45 TAW milling cutter is revolutionary. Simply by ( \ Reference see p.10)
3

This points out the complete potential of our new milling system as it realizes significantly shorter machining times.

changing the insert the face milling cutter turns into a high feed milling cutter.

EXP & TXP

milling cutter

Super Quick motion milling cutter

+00:00:44:04
Feed rate up to 3 mm/tooth
For maximal productivity in roughing operations

Benefits
Highly economic design with 3 cutting edges New chipbreaker geometries for optimum performance Stable double clamping system of the insert All EXP milling cutter with inne coolant Extremely quiet running at large cutting depths

Features
Modern machine tool centres allow for highly economic production by means of increased number of revolutions and higher table feed rates. So far, these cutting parameter have been applied for smooth milling rev. precision finishing. The innovative EXP & TXP milling cutter now optimize also the more time consuming roughing operation. The EXP & TXP milling cutter are
4

suited for feed rates > 3 mm/tooth and thus lead to a substantial reduction in machining time. With the EXP & TXP milling cutter, sur-face milling operations, ramping and cavity enlarging at maximum cutting depths of 1.5 mm are possible. Compared to conventional cutting parameter the machining

time can be reduced by one half. The economic design of the insert with three cutting edges with chipbreaker reduces cutting forces and thus enables the use of the larger TXP milling cutter also on machines with low spindle speed.

( \ Reference see p. 20)

EPS & TPS

milling cutter

High Precision 90 milling cutter

measuring set-up

90 Square Shoulder

25

Length of shoulder (mm)

EPS17025RS (MJ) Competitors A Competitors B

20

15

10

0 -30 20 70 120

Cutter: Insert: Grade: Work material: Cutting speed: Feed per tooth: Axial cutting depth: Cutting width: Coolant:

EPS17025RS ( 25, t = 2) ASMT170508PDPR-MJ AH120 C55 Vc = 150 m/min t = 0.1 mm ap = 2 x 14 mm ae = 5 mm without

Profile accuracy (m)

Features
High precision and general purpose are the main characteristics of Tungaloys latest innovative development. The new and modern EPS & TPS generation of milling cutters covers a multitude of different applications. The endmills, of which some are equipped with air hole, are best suited for square shoulder and slotting operations at only low cutting forces. The exact position( \ Reference see p. 23)
5

ing of the insert combined with a positive chipbreaker and a two-step rake angle enable the machining of a high precision 90 shoulder without any steps in the profile. Further finishing operations with a solid carbide milling cutter thus become unnecessary.

EVX

endmill

Multifunctional milling cutter with centre cutting edge for plunge milling

Benefits
Double clamping Insert is fixed with clamp screw and form fit for highest stability. Optimal fixing through the inclination of the clamping screw Unique Special marks on inserts and cutter body for easy indexing Air hole Effecient coolant supply (cooling lubricant or compressed air)

Features
Modern machining processes demand for flexible application and highest productivity. Tungaloy set a sign and developed a new tool concept. The multi-functional EVX endmill is the result of an elaborate market analysis carried out amongst a carefully chosen and well balanced circle of endusers from the Die and Mould industry, machine tool industry and fixture construction but also machine construction industry and repair shops. The innovative EVX endmill is a double cutting endmill with centre cutting edge best
6

suited for a multitude of different applications. These are next to conventional milling operations as shoulder milling and slotting also plunging operations into the full material. Especially the effective double clamping mechanism of the insert by clamp screw and form fit extraordinarily compensates cutting forces developing from different sources and directs these into the insert seat. The result is higher stability of the whole tool system and an optimised complete machining process. ( \ Reference see p. 26)

TRD Multifunctional milling cutter with round insert

Wiper effect with RDMT/W...

milling cutter

Improved surface quality at highly economic feed rates

Wiper Standard round insert

R
Surface ribbed

Wiper cutting edge 0.8 mm

Indexing flat

Features
The TRD12-16 is a unique milling cutter with round inserts for a great variety of applications in the automobile industry. The positive rake angle allows for low vibration machining at large cutting depths and only minimal spindle load. Due to the indexing flat, the insert finds a stable seat and can easily be fixed and turned. The new wiper effect at the round insert for excellent surface qualities at high feed rates, similar to turning operations.) ( \ Reference see p. 14)
7

Milling
Example: Face milling
a

on a pre machined surface

a b c

with high feed

Selection guides

Material: Steel

TXP p. 20

Application
a

Face milling
Standard High feed milling c Large cutting depth Finishing b Premachined surface ExtraFinishing Standard High feed milling Large cutting depth Finishing Interrupted cut ExtraFinishing Standard High feed milling Large cutting depth Finishing Rough skin ExtraFinishing Standard High feed milling Large cutting depth Finishing Burned skin ExtraFinishing Standard High feed milling Large cutting depth Finishing Unstable condition ExtraFinishing Standard High feed milling Large cutting depth Finishing Thin workpiece ExtraFinishing Standard High feed milling Large cutting depth Finishing Small cutting width
8

P. Square shoulder milling P.

10 20 16 10 28 10 20 16 10 28 14 20 16 10 14 20 16 10 10 20 16 10 10 20 16 10 10 20 23 10 EPS EPS 23 23 TPS TPS EPS 24 24 23 TPS TPS TPW 24 24 12 TPW TXP TPS TPS TPW TXP TPS TPS TPW 12 20 24 24 12 20 24 24 12 TPW TXP TPS TPS 12 20 24 24 TPW TXP TPS TPS 12 20 24 24

Pocket milling EVX EXP EPS EPS EVX EXP EPS EPS EVX EXP EPS EPS EVX EXP EPS EPS EVX EXP EPS EPS EVX

P.
26 20 23 23 26 20 23 23 26 20 23 23 26 20 23 23 26 20 23 23 26

TAW TXP TMD TAW SFP TAW TXP TMD TAW SFP TRD TXP TMD TAW TRD TXP TMD TAW TAW TXP TMD TAW TAW TXP TMD TAW TAW EXP EPS TAW

EPS

23

ExtraFinishing

Selection
Steel Stainless steel Cast iron Nonferrous metals Further details see pages 38 - 41

Plunging EVX TZP TZP TZF EVX TZP TZP TZF EVX TZP TZP TZF EVX TZP TZP TZF EVX TZP TZP TZF

P.
26 17 17 18 26 17 17 18 26 17 17 18 26 17 17 18 26 17 17 18 EXP

Die engraving TRD TRD

P.
14 20 14

Spiral interpolation EXP EXP

P.
20 20 EPS EXP SVN

Slotting

P.
23 20 19

TRD EXP TRD

14 20 14

EXP EXP

20 20

EPS EXP SVN

23 20 19

TRD EXP TRD

14 20 14

EXP EXP

20 20

EPS EXP SVN

23 20 19

TRD EXP TRD

14 20 14

EXP EXP

20 20

EPS EXP SVN

23 20 19

TRD EXP TRD

14 20 14

EVX EXP

26 20

EPS EXP SVN

23 20 19

EVX EXP

26 20

EPS EXP SVN

23 20 19

EVX

26

TRD EXP TRD

14 20 14

EPS EXP SVN

23 20 19

TZF

18
9

Milling
Specification: TAW milling cutter (45)
d b a E G Standard stock in Europe Centre bolt

Replacement parts Description

Shim F Clamping screw for insert Clamping screw for shim Wrench Wrench

Item code FSSA1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D Air hole with with with with

Fig. 1

D D1
Rake angle: A.R. 17 ~ 20 R.R. -16 ~ -11

Fig. 2

Item code TAW13R050M22.0E04 TAW13R063M22.0E05 Standard TAW13R080M27.0E06 TAW13R100M32.0E07 TAW13R125M40.0E08 TAW13R160M40.0E10 TAW13R050M22.0E05 TAW13R063M22.0E06 Close TAW13R080M27.0E08 TAW13R100M32.0E10 TAW13R125M40.0E12 TAW13R160M40.0E16

Stock No. of G G G G G G G G G G G G 4 5 6 7 8 10 5 6 8 10 12 16

Dimensions (mm) D 50 63 80 100 125 160 50 63 80 100 125 160 D1 63 22 76 94 114 139 40 174 63 22 76 94 114 139 40 174 63 29 27 50 32 28.5 32 9 16.4 8 14.4 22 7 12.4 40 20 6.3 10.4 63 29 27 50 32 28.5 32 9 16.4 8 14.4 22 7 12.4 40 20 6.3 10.4 d F E a b

Centre bolt Item code CM10X30H 1 CM12X30H TMBA-M16H 2 TMBA-M20H CM10X30H 1 CM12X30H TMBA-M16H 2 TMBA-M20H Fig.

inserts

Mounting details

P 30 .

P 30 . P 30 .

B C A

without

with with with with

without

P 30 .

P 30 . P 30 .

B C

Specification: inserts for TAW milling cutter (45) without MJ 13.9 ML 13.9 4.0 4.0 13.9
2.

G Standard stock in Europe 4.0

HJ
14.7

14.7

4.0

3 2.

13.9

13.9

13.9

2.

2.

1830

1830

1830

MS 14.1
14.1

4.0

MJ
13.9

(G) 13.9

4.0

AJ
14.1

(G) 14.1 4.0

2. 0

Wiper
WS
12.75 7.05 19.24 4.0

1830

12.75 7.05

Item code SWMT13T3AFPR-MJ SWMT13T3AFER-ML SWMW13T3AFTR SWMT13T3AFPR-HJ SWMT13T3AFPR-MS SWGT13T3AFPR-MJ SWGT13T3AFFR-AJ

NEW

WWCW13T3AFER-WS WWCW13T3AFFR-WS WWCW13T3AFFR-WD

0 2.

2. 0

7. 8
R500 7.05 19.18 1830 4.0

7.

WD 1830

8
R500 7.05 1830

1830
PVD coated

1830

Grades
CVD coated Cermet Carbide PCD

Accuracy Honing

AH120 AH140 GH110 T3030 T1015 NS740 KS05F DX140 G G G G G G G G G G G G G C G G G G G G M with G G G G

Wiping flat

Max. ap 4.0

2.0

3.0 5.0

2.3

2.0

2.0 without with without 7.8

4.0

NEW

NEW

10

TAW
Cutting conditions TAW (45)
Roughing (Cutting depth: ap > 1.0 mm) Work materials Mild steel Low alloyed steel St37, etc. (< 180HB) Carbon steel Alloy steel Ck45, 42CrMo4, etc. (< 300HB) Die & Prehardened steel X96CrMoV12, etc. (< 30HRC) Stainless steel (< 250HB) Grey cast iron Ductile cast iron Aluminium alloys (Si: < 12 %) Aluminium alloys (Si: > 13 %) Copper alloys Grade
* Choice Cutting speed Vc (m/min)
100 ~ 270 150 ~ 300 80 ~ 180 100 ~ 300 100 ~ 230 150 ~ 280 80 ~ 150 100 ~ 230 100 ~ 180 100 ~ 180 80 ~ 200 150 ~ 250 100 ~ 250 100 ~ 250 300 ~ 1000 80 ~ 300 200 ~ 500

milling cutter

MJ
0.05 ~ 0.3 0.05 ~ 0.3 0.05 ~ 0.3 0.05 ~ 0.23 0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.1 ~ 0.25 0.1 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.25 -

ML
-

Feed per tooth ft (mm/t) HJ MS without

0.05 ~ 0.3 0.05 ~ 0.3 0.05 ~ 0.23 0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.1 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.25 0.2 ~ 0.6 0.2 ~ 0.6 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.4 0.2 ~ 0.4 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.6 0.2 ~ 0.6 0.1 ~ 0.25 0.1 ~ 0.2 -

AJ
0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2

AH120 I T3030 II AH140 III NS740 IV AH120 I T3030 II AH140 III NS740 IV AH120 I T3030 II AH140 AH120 T1015 AH120 KS05F KS05F KS05F I II I III I I I

0.05 ~ 0.25

0.05 ~ 0.2 0.05 ~ 0.15 0.1 ~ 0.2 0.05 ~ 0.2 -

Finishing (Cutting depth: ap < 1.0 mm) Work materials Mild steel Low alloyed steel St37, etc. (< 180HB) Carbon steel Alloy steel Ck45, 42CrMo4, etc. (< 300HB) Die & Prehardened steel X96CrMoV12, etc. (< 30HRC) Stainless steel (< 250HB) Grey cast iron Ductile cast iron Aluminium alloys (Si: < 12 %) Aluminium alloys (Si: > 13 %) Copper alloys Choice* I First II Wear-resistance III Toughness IV Surface quality Grade
* Choice Cutting speed Vc (m/min)
100 ~ 270 150 ~ 300 80 ~ 180 100 ~ 300 100 ~ 230 150 ~ 280 80 ~ 150 100 ~ 230 100 ~ 180 100 ~ 180 80 ~ 200 150 ~ 250 100 ~ 250 100 ~ 250 300 ~ 1000 80 ~ 300 200 ~ 500

MJ
0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.18 0.05 ~ 0.18 0.1 ~ 0.2 0.1 ~ 0.2 0.1 ~ 0.2 0.1 ~ 0.2 -

ML
-

Feed per tooth ft (mm/t) HJ MS without

0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.18 0.05 ~ 0.18 0.1 ~ 0.2 0.1 ~ 0.2 0.1 ~ 0.2 0.2 ~ 0.6 0.2 ~ 0.6 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.4 0.2 ~ 0.4 0.2 ~ 0.5 0.2 ~ 0.5 0.2 ~ 0.6 0.2 ~ 0.6 0.05 ~ 0.2 0.1 ~ 0.18 -

AJ
0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2

AH120 I T3030 II AH140 III NS740 IV AH120 I T3030 II AH140 III NS740 IV AH120 I T3030 II AH140 AH120 T1015 AH120 KS05F KS05F KS05F I II I III I I I

0.05 ~ 0.2

0.05 ~ 0.15 0.1 ~ 0.18 0.05 ~ 0.18 -

0.05 ~ 0.18 0.05 ~ 0.12 0.05 ~ 0.18

11

Milling
Specification: TPW milling cutter (90)
d b a G Standard stock in Europe

Replacement parts Description

Shim E Clamping screw for insert Clamping screw for shim D Wrench Wrench F

Item code FSSP1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D Air hole with with Centre bolt Item code CM10X30H 1 CM12X30H 2 P 30 . Fig.
Fig. 2 Fig. 1

Centre bolt

Rake angle:

A.R. 11.5 R.R. -13 ~ -10.5

Item code TPW13R050M22.0E04 Standard TPW13R063M22.0E05 TPW13R080M27.0E06 TPW13R100M32.0E07 TPW13R125M40.0E08 TPW13R050M22.0E05 TPW13R063M22.0E06 Close TPW13R080M27.0E08 TPW13R100M32.0E10 TPW13R125M40.0E12

Stock No. of inserts G G G G G G G G G G 4 5 6 7 8 5 6 8 10 12

Dimensions (mm) D 50 22 63 80 100 125 50 22 63 80 100 125 27 50 32 40 63 28.5 32 8 9 14.4 16.4 22 7 12.4 40 20 6.3 10.4 27 50 32 40 63 28.5 32 8 9 14.4 16.4 22 7 12.4 40 20 6.3 10.4 d F E a b

Mounting details

P 30 .

A B

with TMBA-M16H with TMBA-M20H with with CM10X30H 1 CM12X30H 2 with TMBA-M20H

P 30 .

A B

with TMBA-M16H

P 30 .

Specification: inserts for TPW milling cutter (90) MJ

13.55 13.55 1.4

G Standard stock in Europe

ML
5.0 13.55 1.4 13.55 5.0

MS
13.56 13.56 1.4 17 5.0

17

17

MJ
13.55

(G) 13.55 1.4

5.0

AJ
13.58

(G) 13.58 1.6 5.0

17

17

Grades Item code SWMT1304PDPR-MJ SWMT1304PDER-ML SWMT1304PDPR-MS SWGT1304PDPR-MJ SWGT1304PDFR-AJ G

PVD coated CVD coated Cermet Carbide

Accuracy Honing

AH120 G G

AH140 G G

T3030 G

T1015 G

NS740 G

KS05F M

Wiping flat

Corner Max. a p radius

with

1.4

0.8 10.00

G G

without

1.6

12

TPW
Cutting conditions TPW (90)
Roughing (Cutting depth: ap > 1.0 mm) Work materials Grade
* Choice Cutting speed Vc (m/min)
100 ~ 270 150 ~ 300 80 ~ 180 100 ~ 300 100 ~ 230 150 ~ 280 80 ~ 150 100 ~ 230 100 ~ 180 100 ~ 180 80 ~ 200 150 ~ 250 100 ~ 250 100 ~ 250 300 ~ 1000 80 ~ 300 200 ~ 500

milling cutter

MJ
0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.25 0.05 ~ 0.15 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.15 0.05 ~ 0.15 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 -

Feed per tooth ft (mm/t) ML MS

0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.12 0.05 ~ 0.15 0.05 ~ 0.15 0.05 ~ 0.2 0.05 ~ 0.18 -

AJ
0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2

AH120 I Mild steel T3030 II Low alloyed steel St37, etc. AH140 III (< 180HB) NS740 IV AH120 I Carbon steel T3030 II Alloy steel Ck45, 42CrMo4, etc. AH140 III (< 300HB) NS740 IV Die & Prehardened steel AH120 I X96CrMoV12, etc. T3030 II (< 30HRC) Stainless steel AH140 I (< 250HB) AH120 II Grey cast iron T1015 I Ductile cast iron AH120 III Aluminium alloys KS05F I (Si: < 12 %) Aluminium alloys KS05F I (Si: > 13 %) Copper alloys KS05F I

Finishing (Cutting depth: ap < 1.0 mm) Work materials Mild steel Low alloyed steel St37, etc. (< 180HB) Grade
* Choice Cutting speed Vc (m/min)
100 ~ 270 150 ~ 300 80 ~ 180 100 ~ 300 100 ~ 230 150 ~ 280 80 ~ 150 100 ~ 230 100 ~ 180 100 ~ 180 80 ~ 200 150 ~ 250 100 ~ 250 100 ~ 250 300 ~ 1000 80 ~ 300 200 ~ 500

MJ
0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.12 0.05 ~ 0.18 0.05 ~ 0.18 0.05 ~ 0.18 0.05 ~ 0.12 0.05 ~ 0.12 0.05 ~ 0.12 0.05 ~ 0.18 0.05 ~ 0.18 0.05 ~ 0.18 0.05 ~ 0.18 -

Feed per tooth ft (mm/t) ML MS

0.05 ~ 0.18 0.05 ~ 0.12 0.05 ~ 0.1 0.05 ~ 0.12 0.05 ~ 0.12 0.05 ~ 0.18 0.05 ~ 0.15 -

AJ
0.05 ~ 0.2 0.05 ~ 0.2 0.05 ~ 0.2

AH120 I T3030 II AH140 III NS740 IV AH120 I Carbon steel T3030 II Alloy steel Ck45, 42CrMo4, etc. AH140 III (< 300HB) NS740 IV Die & Prehardened steel AH120 I X96CrMoV12, etc. T3030 II (< 30HRC) Stainless steel AH140 I (< 250HB) AH120 II Grey cast iron T1015 I Ductile cast iron AH120 III Aluminium alloys KS05F I (Si: < 12 %) Aluminium alloys KS05F I (Si: > 13 %) Copper alloys KS05F I Choice* I First II Wear-resistance III Toughness IV Surface quality

13

Milling
Specification: TRD milling cutter
d b a E

G Standard stock in Europe

Rake angle: R D D1

A.R. 10 R.R. -6 ~ 0 Max. ap: 6 mm Max. ap: 8 mm

TRD12 TRD16

Item code TRD12050R-E TRD12052R-E TRD12063R-E TRD12066R-E TRD12080R-E TRD12100R-E TRD16063R-E TRD16066R-E TRD16080R-E TRD16100R-E

Stock No. of G G G G G G G G G G

Dimensions (mm) R D 38 D1 50 52 22 51 63 40 20 6.3 10.4 d F E a b

inserts

Inserts

Replacement parts Screw Wrench

Mounting details

4 40 5 6 54 68 6 88 47 4 50 8 5 6 64 84 80 100 32 66 27 50 26 8 14.4 P 30 . 22 7 12.4 RDM*1606ZD** CSTB-5 T-20D P 30 . 100 63 32 22 40 66 22 80 27 50 26 20 8 6.3 14.4 10.4 7 12.4 P 30 . P 30 .
RDM*1204ZD** CSTB-3.5 T-15D

A B

Specification: inserts for TRD milling cutter

Fig. 1
bs 4-R

G Standard stock in Europe

Fig. 2

4-R

bs A A

15 S S

15

Grades Item code AH120 RDMT1204ZDPN-MJ RDMW1204ZDSN RDMT1606ZDPN-MJ RDMW1606ZDSN G G G G

PVD coated CVD coated

Dimensions (mm)
Accuracy Honing

AH140 AH330 G G G G G G G G

T3030 G G G G M with

A 12.8

S 4.76

bs

R 6

Fig. 1 2 1 2

0.8 16.8 6.35 8

Cutting data
Workmaterial
Carbon steels < 300 HB Alloy steels < 300 HB Die steels < 300 HB Stainless steel Grey cast iron Ductile cast iron Hardened steels, prehardened steels < 45 HRC
14

Grade
AH120 AH330 T3030 AH120 AH330 T3030 AH120 AH330 T3030 AH140 AH120 AH330 AH120

Cutting speed Vc (m/min)

(120 ~ 170 ~ 220) (140 ~ 190 ~ 240) (140 ~ 190 ~ 240) (100 ~ 150 ~ 200) (120 ~ 170 ~ 220) (120 ~ 170 ~ 220) (80 ~ 130 ~ 180) (100 ~ 150 ~ 200) (100 ~ 150 ~ 200) (80 ~ 150 ~ 200) (120 ~ 180 ~ 240) (150 ~ 200 ~ 250) (60 ~ 100 ~ 140)

Feed per tooth ft (mm/t) TRD12

0.3 0.2 0.3 0.2 0.15 0.2 0.2 0.1 0.2 0.2 0.3 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.5 0.4 0.5 0.45 0.35 0.45 0.35 0.3 0.35 0.5 0.5

TRD16
0.3 0.2 0.3 0.2 0.15 0.2 0.25 0.1 0.25 0.2 0.3 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.6 0.5 0.6 0.5 0.4 0.5 0.45 0.4 0.45 0.6 0.6

0.2 ~ 0.4 0.08 ~ 0.25

0.2 ~ 0.5 0.1 ~ 0.3

Note: When the cutting depth is smaller than 2 mm, use the higher limit of feed values shown above. And, when larger than 3 mm, use the lower limit of the feed values.

TRD
Application range
Plunging
Feed

milling cutter

Traverse feed milling

L min. Feed

Item code
TRD12050R-E TRD12052R-E TRD12063R-E TRD12066R-E TRD12080R-E TRD12100R-E TRD16063R-E TRD16066R-E TRD16080R-E TRD16100R-E

Max. cutting depth ap (mm)

Min. traverse to flatten the bottom surface L (mm)

4.0

11

Notes - In plunging, the maximum cutting depth is limited as shown in the above table. - When plunging, set the Z-axis feed in a range of 0.05 to 0.1 mm/tooth. - When plunging, use pick-feed every 1 mm (or smaller than 1 mm) to break chips.

ap

5.5

15

Ramping
L
Feed

Item code
TRD12050R-E TRD12052R-E TRD12063R-E TRD12066R-E TRD12080R-E TRD12100R-E TRD16063R-E TRD16066R-E TRD16080R-E TRD16100R-E

Max. ramping angle ( )

6 5 30 4 4 2 30 1 30 6 6 4 3 min. (mm) D2 D1 88 92 114 120 148 188 110 120 144 184 38 40 51 54 68 88 47 50 64 84 max. (mm) D1 D2 98 102 124 130 158 198 124 130 158 198 48 50 61 64 78 98 61 64 78 98

ap Notes - tan = Cutting depth (ap) Tools traveling length (L) - In ramping, the ramping angle should not exceed the max. ramping angle ( ). D2 ap

Spiral interpolation

Item code
TRD12050R-E TRD12052R-E TRD12063R-E TRD12066R-E TRD12080R-E TRD12100R-E TRD16063R-E TRD16066R-E TRD16080R-E TRD16100R-E Notes D D1 D2 ap : : : :

ap (mm)

<6

D D1

<8

D1

Projection

Tool diameter Machining diameter Tool-pass diameter Z-axis feed per one round of tool pass (Pitch of helical cycle)

In helical feed drilling, the machinable hole diameter are limited by the tool diameter as shown in the above tables. When machining between the minimum and maximum machining diameter, a projection remains in the center of the bottom surface of the hole as shown in the figure on the left. Remove it by traverse feed milling.

15

TMD

milling cutter
G Standard stock in Europe

Specification: TMD5400I milling cutter (45)

d b a

Replacement parts Description

Locator
F E

Item code LD540R WF500R FDS-8S CM4X0.7X20 TP-4 Mounting details

1
9

Insert locking wedge Wedge fixing screw

Rake angle:
D D1 45

A.R. 15 R.R. -3

4 2

Max. radial cutting depth: 6 mm Right hand shown

Locator fixing screw

3

Wrench

Item code TMD5404RIE TMD5405RIE TMD5406RIE TMD5408RIE TMD5410RIE TMD5412RIE

Stock G G G G G G

No. of inserts 4 6 8 10 12

Dimensions (mm) D 100 125 160 200 250 315 D1 118 142 176 216 265 330 60 38 14 25.7 d 32 40 E 32 29 F a 8 9 63 b 14.4 16.4

P 30 .

B C D

P 30 . P 30 .

Specification: inserts for TMD milling cutter (45)

SDKN1504AE N
15
2 1.

G Standard stock in Europe Standard stock in Japan

SDKN1504AETN-16
1.

(3-dimensional chipbreaker)
0 2.

SDKR1504AESR-MJ

SDKN1504AETNCR
R1 (cone shaped)

1. 6

15

6
R
15.875

15.875

4.76

4.76

Fig.1

Fig.2

Fig.3

Fig.4
uncoated

Grades Item code

AH120
PVD coated CVD coated Cermet

Accuracy
TX25

Honing

Fig.

AH140

AH330

GH330

T3030

T1015

NS740

TH10

UX30

SDKN1504AETN SDKN1504AETNCR SDKN1504AETN-16 SDKN1504AEFN SDKR1504AESR-MJ

G G

G with K G without with

1 4 2 1 3

Cutting conditions
Work materals Mild steel Low alloyed steel St37, etc. (< 180HB) Carbon steel Alloy steel Ck45, 42CrMo4, etc. (< 300HB) Stainless steel (< 250HB) Die steel X96CrMoV12, etc. (< 30HRC) Grey cast iron Ductile cast iron
Aluminium alloys (Si: < 12 %)

Grade
NS740 GH330 AH120 T3030 UX30 T3030 NS740 GH330 AH120 UX30 AH140 UX30 T3030 AH120 UX30 T1015 TH10 UX30 TH10 TH10

Roughing (Cutting depth: ap = 1.5 ~ 4 mm) Finishing (Cutting depth: ap = 0.3 ~ 0.7 mm)

Vc (m/min)

ft (mm/t)

Vc (m/min)

ft (mm/t)

150 ~ 250 150 ~ 250 150 ~ 300 100 ~ 180 150 ~ 280 100 ~ 180 100 ~ 200 80 ~ 130 80 ~ 180 150 ~ 180 100 ~ 150 80 ~ 130 100 ~ 200 80 ~ 130 200 ~ 1000 200 ~ 500

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

~ 0.25 ~ 0.35 ~ 0.35 ~ 0.35 ~ 0.35 ~ 0.25 ~ 0.3 ~ 0.3

150 ~ 250 150 ~ 250 180 ~ 300 130 ~ 200 180 ~ 280 150 ~ 200 150 ~ 200 100 ~ 150 100 ~ 200 180 ~ 200 100 ~ 150 80 ~ 130 100 ~ 200 80 ~ 130 350 ~1000 200 ~ 500

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

~ 0.3 ~ 0.35 ~ 0.35 ~ 0.35 ~ 0.35 ~ 0.3 ~ 0.35 ~ 0.35

0.15 ~ 0.3 0.15 ~ 0.3 0.1 0.1 0.1 0.1 ~ 0.2 ~ 0.2 ~ 0.3 ~ 0.3

0.15 ~ 0.33 0.15 ~ 0.3 0.1 0.1 0.1 0.1 0.1 0.1 ~ 0.2 ~ 0.2 ~ 0.3 ~ 0.3 ~ 0.3 ~ 0.25

0.05 ~ 0.3 0.1 ~ 0.2

Copper alloys
16

TZP
Specification: TZP milling cutter
d b a E Shim

milling cutter
G Standard stock in Europe

Replacement parts Description Item code ZSA1102 DTS5-3.5 CSTB-3.5T P-3.5 T-20D Mounting details

Clamping screw for shim Clamping screw for insert

Rake angle:

A.R. 6 R.R. -2 Max. radial cutting depth: 10 mm

Wrench for shim Wrench for insert

Item code TZP12050R-E TZP12063R-E TZP12080R-E

Stock G G G

No. of inserts 3 3 4

Dimensions (mm) D 50 22 63 80 27 63 26 7 12.4 50 20 6.3 10.4 d F E a b

P 30 .

Specification: Insert for TZP milling cutter

G Standard stock in Europe

Cutting conditions
11

MJ
12.7

1.6

Work material

Grades

Cutting speed Vc (m/min)

Feed per tooth ft (mm/t)

Carbon steels Alloy steels

13.5
4.76

100 ~ 200

0.1 ~ 0.3

Die steels
Effective cutting edge length (mm)

AH120

Grades Item code APMT120416PR-MJ

PVD coated

Cast iron
Prehardened steels
< 45 HRC

Accuracy Honing

AH120 G M with

60 ~ 120

0.1 ~ 0.2

10

Machining method
Note In Z-feed milling, select either of the machining method (1) or (2) and decide the cutting depth according to the application

Z-feed milling

Plunging
Feed ap

Pick feed lf (mm)

Radial cutting depth ae (mm)

Cutting depth ap (mm)

lf ae
D/2 Max. 10

~ 0.5

lf ae
Max. 10 D/2

17

TZF

milling cutter
G Standard stock in Europe

Specification: TZF milling cutter

Replacement parts
d b a

Description
Clamping screw Cartridge F Cartridge fixing screw Cartridge adjusting screw
Rake angle: A.R. 0 R.R. -6 ~ 0 Max. radial cutting depth: 0.5 mm

Item code CSTB-4S

SDUPR09CZ-11

CM4X0.7X12 SSHM3-10 T-15D P-1.5, P-3 Mounting details

Wrench for insert Hex. Wrench for cartridge

Item code TZF11050R-E TZF11063R-E TZF11080R-E

Stock G G G

No. of inserts 4 6 7

Dimensions (mm) D 50 22 63 80 27 63 26 7 12.4 45 20 6.3 10.4 d F E a b

P 30 .

Specification: Inserts for TZF milling cutter

G Standard stock in Europe 9.525 11 R1.0

Cutting conditions
Work material Grades Carbon steel Alloy steel (< 300HB) Cutting speed Vc (m/min) Feed per tooth ft (mm/t)

NS530 150 ~ 300 ~ 400 AH740 150 ~ 250 ~ 350

0.05 ~ 0.15 ~ 0.20 200 ~ 300 ~ 500

R1.0
5 52 9.

3.97

Grey cast iron Ductile cast iron Honing without AH120

Grades Item code DPCW11T3ZFR

PVD coated Cermet

150 ~ 250 ~ 350

Accuracy

AH120 AH740 NS530 G G G C

Prehardened steel (45 ~ 55HRC)

100 ~ 150 ~ 200

0.05 ~ 0.10 ~ 0.15

Z-feed milling

lf ae

Plunging

Note Dry cutting (including air blow) at a cutting depth up to 0.3 mm (allowable max. 0.5 mm) and a pick feed from 0.5 to 1.0 mm is recommended. TZF11 type cutter are not designed to adjust dynamic balance. Therefore, when the tools overhang ratio (cutter diameter-to-length) exceeds 6 : 1, special care should be taken to the revolution speed. (At first, start the machining at 50 % of the speed shown in the table of the standard cutting conditions, and then gradually increase the speed while confirming safety.)

Feed ap

To produce highly accurate surface finish, use the cutter on a machine with sufficient rigidity. Cautionary points in use Use the cutter for finish milling of vertical wall surfaces requiring long tool-overhang of L/D > 6. Radial cutting edge run-out should be adjusted within 0.01 mm. In addition to Z-feed milling, TZF11 type cutter can be also used for traverse feed milling.

Pick feed lf (mm) 0.5 ~ 1.0

Radial cutting depth ae (mm) ~ 0.5

Cutting depth ap (mm) ~ 0.5

18

SVN
Specification: SVN milling cutter
3 W0.1 2.5 W 8 ~ 12

milling cutter
G Standard stock in Europe

10 D1 D

Item code SVN4100-5M SVN4100-6M SVN4100-8M SVN4125-5M SVN4125-6M SVN4125-8M SVN4160-5M SVN4160-6M SVN4160-8M SVN4200-5M SVN4200-6M SVN4200-8M

Stock G G G G G G G G G G G G

No. of inserts 10

Dimensions (mm) D D1 d W 5 100 6 8 48 32 5 8 F 8

No. of staggered lines

Replacement parts

Inserts
SNEN12T2Z*N

Screw

Wrench

CST-3.5S CST-3.5 CST-3.5S CST-3.5 T-9D CST-3.5S CST-3.5 CST-3.5S CST-3.5

2 10
SNEN1233Z*N

12

4
SNEN12T2Z*N

2 12 125 6 8 5 16 160 58 40 5 20 200 68 6 8 8 2 10

SNEN1233Z*N SNEN12T2Z*N

10
SNEN1233Z*N

12 8

4
SNEN12T2Z*N

2 6 8 10
SNEN1233Z*N

12

12

Specification: Inserts for SVN milling cutter

G Standard stock in Europe

Cutting conditions
Work material Grades Cutting speed Vc (m/min)
100 ~ 200 80 ~ 120 60 ~ 120 60 ~ 80 80 ~ 100 600 ~ 1000

12.70

Grades Item code SNEN12T2ZTN SNEN12T2ZFN SNEN1233ZTN SNEN1233ZFN G G G

PVD coated

Carbide

AH330 UX30 G G

TH10 G

T AccuHoning (mm) racy with without E with without 3.30 2.78

Carbon steel (< 300HB)

AH330 UX30 AH330

Die steel (< 300HB) Cast iron Aluminium alloys

UX30 TH10 TH10

19

Milling
Specifications: EXP 05/06/08 milling cutter
EXP: Fig. 1 L E a L1 L2 TXP: Fig. 2 d b G Standard stock in Europe
TXP: Centre bolt

Cylindrical shank with air hole

D
max. ap = 1.5 mm

F
Replacement parts

Item code EXP05020RS EXP05021RS EXP06025RS EXP06026RS Standard EXP06032RS EXP06032RSB EXP06033RS EXP06033RSB EXP06040RS EXP08040RSA EXP05020RL EXP05021RL EXP06025RL EXP06026RL Long EXP06032RL EXP06032RLB EXP06033RL EXP06033RLB EXP06040RL EXP08040RLA EXP05020RLL EXP05021RLL EXP06025RLL Extra long EXP06026RLL EXP06032RLL EXP06033RLL EXP06040RLL EXP08040RLL

No. of Stock inserts G G G G G G G G G G G G G G G G G G G G G G G G G G G G 3 2 2 3 2 3 2 2 3 2 3 2 2

Dimensions (mm) Inserts D 20 21 25 26 32 70 33 32 150 d 20 L 130 L1 50 L2

Clamping screw

Clamp-set

Wrench

Fig. IP-15D

WPM*05H315ZPR-** CSPB-3.5S

25

140

60 80
WPM*06X415ZPR-**

CSPB-4S CSY-15 IP-15D

40 20 21 25 26 32

50

100

WPMT080615Z*R-**

CSTB-5

CSX20 T-20T IP-15D

20

180

100

WPM*05H315ZPR-** CSPB-3.5S

25 80 200 120
WPM*06X415ZPR-**

1 CSPB-4S CSY-15 IP-15D

33

32

40 20 21 25 26 32 33 40 32

250

50 130 50 180 60

200 120 200 120 240 120 230 250

WPMT080615Z*R-**

CSTB-5

CSX20 T-20T IP-15D

20

250

WPM*05H315ZPR-** CSPB-3.5S

25

300

180 70 50

WPM*06X415ZPR-**

CSPB-4S CSY-15 IP-15D

WPMT080615Z*R-**

CSTB-5

CSX20 T-20T

Specifications: TXP 08 milling cutter

Item code TXP08050R-E TXP08052R-E TXP08063R-E TXP08066R-E TXP08080R-E
20

G Standard stock in Europe

Stock

No. of inserts

Dimensions (mm) Inserts

Replacement parts
Clamping screw Clamp-set

Wrench

D 50 52 63 66 80

MounFig. Centre bolt ting details

FSHM10-40

G G G G G

22

50

20

6.3 10.4
WPMT080615Z*R-** CSTB-5 CSX20 T-20T 2

P 30 .
--

4 5

27

63

22

7.0 12.4

EXP & TXP

Specifications: Inserts
WPMW type
a
11 R B 11 t

milling cutter
G Standard stock in Europe

Item code
WPMT080615ZSR
t

Dimensions (mm)
Tolerance Honing

Grade
PVD coated CVD coated

a WPMW05H315ZPR WPMT05H315ZPR-MH 5

t 3.50

B 7.94

AH120 AH140 T3030 T1015 G G G G G G G G G G G G G G G G G G G G G G

-MH type
t B

WPMT05H315ZPR-ML WPMW06X415ZPR with

a
R B 11 R = 1.5

-ML type
t

WPMT06X415ZPR-MH WPMT06X415ZPR-ML WPMT080615ZSR

4.20 9.525

G G G

a
R B 11

WPMT080615ZSR-MH WPMT080615ZPR-ML

6.35

12.7

G G

Cutting data EXP 05/06 type

Work materials Carbon steels
Ck45 etc. < 300HB

Grade

Cutting speed Vc (m/min)

Feed per tooth ft (mm/t)

Recommended cutting conditions

20, 21 t=2 Vc = 150 m/min, ft = 0.8 mm/t 25, 26 32, 33 40 t=2 t=2-3 t=3 Vc = 150 m/min, ft = 1.0 mm/t

T3030 (AH120) 100 - 250 0.5 - 2.0 T3030 (AH120) 100 - 200 0.5 - 2.0 AH120 (T3030)

ap = 1.0 mm, ae = 1.0 x D mm Z-axis plunging: ft = 0.2 mm/t Vc = 130 m/min, ft = 0.8 mm/t Vc = 130 m/min, ft = 1.0 mm/t ap = 1.0 mm, ae = 1.0 x D mm Z-axis plunging: ft = 0.2 mm/t Vc = 100 m/min, ft = 0.5 mm/t ap = 1.0 mm, ae = 1.0 x D mm Z-axis plunging: ft = 0.1 mm/t Vc = 130 m/min, ft = 1.0 mm/t Vc = 130 m/min, ft = 0.8 mm/t ap = 1.0 mm, ae = 1.0 x D mm Z-axis plunging: ft = 0.2 mm/t Vc = 180 m/min, ft = 1.5 mm/t Vc = 150 m/min, ft = 1.0 mm/t ap = 1.0 mm, ae = 1.0 x D mm Z-axis plunging: ft = 0.2 mm/t

Alloy steels
42CrMo4, 16MnCr5 etc. < 300HB

Die steels
X96CrMoV12 etc. < 300HB

80 - 150

0.5 - 1.0

Stainless steels
X5CrNi1810 etc. < 250HB

AH140

100 - 200 0.5 - 2.0

Cast irons
GG25 etc.

T1015

100 - 250 0.8 - 2.5

EXP/TXP 08 type
Work materials Carbon steels
Ck45 etc. < 300HB

Grade

Cutting speed Vc (m/min)

Feed per tooth ft (mm/t)

Recommended cutting conditions

40 t=2 50, 52 t=3 63, 66 t=4 80 t=5

T3030 (AH120) 150 - 250 0.5 - 2.0 T3030 (AH120) 100 - 200 0.5 - 2.0 AH120 (T3030)

Vc = 180 m/min, ft = 1.0 mm/t ap = 1.0 mm, ae = 40 mm

Vc = 200 m/min, ft = 1.5 mm/t ap = 1.0 mm, ae = 1.0 x D mm

Alloy steels
42CrMo4, 16MnCr5 etc. < 300HB

Z-axis plunging: ft = 0.2 mm/t Vc = 150 m/min, ft = 1.5 mm/t Vc = 130 m/min, ft = 1.0 mm/t ap = 1.0 mm, ae = 1.0 x D mm ap = 1.0 mm, ae = 40 mm Z-axis plunging: ft = 0.2 mm/t Vc = 120 m/min, ft = 0.8 mm/t Vc = 100 m/min, ft = 0.5 mm/t ap = 1.0 mm, ae = 1.0 x D mm ap = 1.0 mm, ae = 40 mm Z-axis plunging: ft = 0.1 mm/t Vc = 150 m/min, ft = 1.5 mm/t Vc = 130 m/min, ft = 1.0 mm/t ap = 1.0 mm, ae = 1.0 x D mm ap = 1.0 mm, ae = 40 mm Z-axis plunging: ft = 0.2 mm/t Vc = 200 m/min, ft = 2.0 mm/t Vc = 180 m/min, ft = 1.5 mm/t ap = 1.0 mm, ae = 1.0 x D mm ap = 1.0 mm, ae = 40 mm Z-axis plunging: ft = 0.2 mm/t

Die steels
X96CrMoV12 etc. < 300HB

80 - 150

0.5 - 1.0

Stainless steels
X5CrNi1810 etc. < 250HB

AH140

100 - 200 0.5 - 2.0

Cast irons
GG25 etc.

T1015

150 - 250 0.8 - 2.5

*The recommended cutting parameter are merely a starting guideline and should be optimised according to individual machining requirements

21

Milling
EXP & TXP milling cutter
Constant load on the cutting egde independent of cutting depth Constant spindle load

Milling cutter with round inserts

Increased cutting depth leeds to increased load at the cutting edge varying spindle load

Tool geometry on programming

Inserts
t Amount left as uncut Max. cutting depth

Milling type EXP05 EXP06 TXP/EXP08

W (mm) 3.8 4.3 5.7

t (mm) 0.5 0.7 0.7

R (mm) 2.0 2.5 2.0

R2.0

R1.5 W

When programming the machine path, a theoretical radius (R) and the residual amount (t) should be calculated.

Application
Shoulder milling Slotting Ramping Plunging Spiral interpolation Hole enlarging

1.5

ap

Feed

ae

Item code EXP05020RS/L/LL EXP05021RS/L/LL EXP06025RS/L/LL EXP06026RS/L/LL EXP06032RS/L/LL EXP06033RS/L/LL EXP06040RS/L/LL

Tool (mm) 20 21 25 26 32 33

Max. cutting depth ap (mm)

Max. ramping angle () 3

Max. plunging A (mm) 0.5

Min. machining D (mm) 30 32 33 35 47 49 63

Max. machining D (mm) 37 39 47 49 61 63 77

Max. cutting width for enlarging ae (mm) 16 17 20 21 27 28 35 34

2 30 5 4 30 3 30 3 1.5 2 1.0 6

40 EXP08040RS/L/LL TXP08050R-E TXP08052R-E TXP08063R-E TXP08066R-E TXP08080R-E

22

53 72 97 101 123 129 157

50 4 52 63 2 30 66 80 1 30

44 46 57 60 74

76 98 104 132

EPS
Specifications: EPS 11/17 endmill
Cylindrical
L3 D d

milling cutter
G Standard stock in Europe

Weldon

ap L1 L
Rake angle: EPS11: A.R. +9 ~ +17.5 R.R. -20 ~ -7 EPS17: A.R. +11 ~ +17.5 R.R. +14.5 ~ -7

L2

ap L1 L

L2

EPS11: max. ap: 10.5 (mm) EPS17: max. ap: 16.0 (mm) Replacement parts

Item code

No. of Stock inserts 1

Dimensions (mm) D 12 16 85 25 60 -16 L L1 L2 L3 d

Inserts

Clamping screw Wrench

EPS11012RS EPS11016RS EPS11018RS EPS11020RS EPS11020RSB Cylindrical - Standard EPS11021RSB EPS11025RS EPS11025RSB EPS11026RSB EPS11032RS EPS11032RSB EPS11033RSB EPS17025RS EPS17026RS EPS17032RS EPS17032RSB EPS17033RSB EPS11012RL EPS11016RL EPS11018RL Cylindrical - long EPS11020RL EPS11021RL EPS11025RL EPS11026RL EPS11032RL EPS11033RL EPS17025RL EPS17026RL EPS17032RL EPS11012RS-E EPS11016RS-E Weldon EPS11020RSB-E EPS11025RSB-E EPS11032RSB-E EPS17025RS-E EPS17032RSB-E

18 20

CSPB-2.5S 100 30 70 -20 AS*T11T3**PD*R-** 115 35 -25 CSPB-2.5 120 40 80 115 35 -25 AS*T1705**PD*R-** 120 40 -32 CSPB-4S IP-15D -32 IP-8D

21 25

4 3 5

26 32 33 25

26 32

3 1

33 12 16 18 20 21 25 125 145 30 40 95 105 -16 CSPB-2.5S -20

185

50

135

AS*T11T3**PD*R-**

26 32 33 25 26 32

220

70

150

--

25 CSPB-2.5

255

80

175

--

32

220 255 80 85 90 95 110 95 110

70 80 25 30 35 40 35 40

150 175 55

--56 65 63

25 32 16 20 25 32 25 32

AS*T1705**PD*R-**

CSPB-4S

1 2 3 4 5 2 3

12 16 20 25 32 25 32

CSPB-2.5S AS*T11T3**PD*R-** CSPB-2.5 IP-8D

60

70 60 70

74 63 74

AS*T1705**PD*R-**

CSPB-4S

IP-8D

IP-15D

IP-15D

23

Milling
Specifications: TPS 11/17 milling cutter
d b a G Standard stock in Europe

Centre bolt Fig.1 Fig.2 Fig.3 Max. cutting depth: ap TPS11: 10.6 mm TPS17: 16.3 mm Replacement parts Rake angle TPS11: A.R. +15.5 ~ +18 R.R. -10 ~ -6.5 TPS17: A.R. +14 ~ +17.5 R.R. -10 ~ -4

Item code

No. of Stock inserts D 6 7 8 4 5 6 40 50 63 40 50 63

Dimensions (mm) Inserts d 16 40 22 16 22 20 45 40 45 19 20 5.6 6.3 8.4 6.3 10.4 F E 19 a 5.6 b 8.4

Clamping screw

Wrench Centre bolt

Mounting details -

TPS11040RB-E TPS11050RB-E TPS11063RB-E TPS17040RB-E TPS17050RB-E TPS17063RB-E

CM8X30

Fig.1

AS*T11T3**PD*R-** CSPB-2.5

IP-8D
CM10X30 Fig.2

P 30 .

A
P 30 .

FSHM8-30 Fig.3

AS*T1705**PD*R-** CSPB-4S IP-15D

10.4

CM10X30 Fig.2

Specifications: Inserts -MJ

A

G Standard stock in Europe

- MS

- AJ

R
Item code ASMT11T304PDPR-MJ ASMT11T304PDPR-MS ASGT11T304PDFR-AJ ASMT11T308PDPR-MJ ASGT11T308PDFR-AJ ASMT11T312PDPR-MJ ASMT11T316PDPR-MJ ASMT11T320PDPR-MJ ASMT11T330PDPR-MJ ASMT170504PDPR-MJ ASGT170504PDFR-AJ ASMT170508PDPR-MJ ASMT170508PDPR-MS ASGT170508PDFR-AJ ASMT170512PDPR-MJ ASMT170516PDPR-MJ ASMT170520PDPR-MJ ASMT170530PDPR-MJ ASMT170532PDPR-MJ* PVD

R
Grade CVD

R
Dimensions (mm) A B S R

Cermet Carbide Accuracy Honing AH120 AH140 T1015 T3030 NS740 KS05F M G M G with without with

B
0.4 without 11.6 6.7 3.7 0.8 1.2 M with 1.6 2.0 3.0 M G M G with without with 0.8 without 16.9 9.8 5.6 1.2 1.6 M with 2.0 3.0 3.2
*Note: Inserts with corner radius R 3.2 are not recommended for spiral interpolation.

0.4

24

EPS & TPS

Cutting conditions
Work materials
Low alloy steels St42, C45E etc. < 250HB

milling cutter

Grade NS740 AH120 NS740 T3030 T3030 AH140 T1015 KS05F KS05F KS05F

Chipbreaker -MJ -MJ -MJ -MJ -MJ -MS -MJ -AJ -AJ -AJ

Alloy steels 42CrMo4, 16MnCr5 etc. < 300HB Die steels X96CrMoV12 etc. < 300HB Stainless steels X8CrNiS18-9 etc. < 250HB Cast irons GG25 etc. Aluminium alloy Si < 12 % Aluminium alloy Si > 12 % Copper alloy

Cuttingparameter Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t) Vc (m/min) ft (mm/t)

12 80 - 100 0.05 - 0.08 80 - 100 0.05 - 0.10 80 - 100 0.05 - 0.08 80 - 100 0.05 - 0.10 80 - 100 0.05 - 0.10 80 - 100 0.05 - 0.10 80 - 100 0.08 - 0.12

Tool diameter (mm) 16 - 21 100 - 120 0.05 - 0.12 100 - 150 0.12 - 0.20 80 - 100 0.05 - 0.08 80 - 120 0.10 - 0.15 80 - 120 0.10 - 0.15 100 - 150 0.12 - 0.15 100 - 150 0.12 - 0.20 300 - 1000 0.05 - 0.20 100 - 200 0.05 - 0.20 200 - 500 0.05 - 0.20

25 - 63 100 - 150 0.05 - 0.15 100 - 150 0.12 - 0.20 80 - 120 0.05 - 0.10 100 - 200 0.10 - 0.20 100 - 150 0.12 - 0.20 100 - 200 0.12 - 0.20 100 - 200 0.15 - 0.25

Applications
Shoulder Slotting Ramping milling Plunging Spiral interpolation Hole enlarging

Ad

Feed

D1, 2 Item code EPS11012R EPS11016R EPS11018R EPS11020R EPS11021R EPS11025R EPS11026R EPS11032R EPS11033R EPS17025R EPS17026R EPS17032R EPS17033R TPS11040RB-E TPS11050RB-E TPS11063RB-E TPS17040RB-E TPS17050RB-E TPS17063RB-E
* Plain bore hole bottom Tool (mm) Max. cutting depth Ad (mm) Max. ramping angle ()

D3
Max. plunging A (mm)

E
Min. machining D1 (mm) Max. machining D2 (mm) *Max. machining D3 (mm) Max. cutting width E (mm)

12 16 18 20 21 25 26 32 33 25 26 32 33 40 50 63 40 50 63

11.0

6 5

15 20 26 28 0.5 30 38 40 52 54 32 1.0 34 46 48 68 0.5 88 114 62 1.0 82 108

23 31 35 39 41 49 51 63 65 48 51 62 65 79 99 125 78 98 124

21 - 23 29 - 31 33 - 34 37 - 39 39 - 41 47 - 49 49 - 51 61 - 63 63 - 65 46 - 48 49 - 51 60 - 62 63 - 65 77 - 79 97 - 99 123 - 125 76 - 78 96 - 98 122 - 124

11.5 15.5 17.5 19.5 20.5 24.5 25.5 31.5 32.5 24.0 25.0 31.0 32.0 39.5 49.5 62.5 39.0 49.0 62.0
25

10.9

4 3

10.8

10.7

1 30

16.3

16.2

3 30 1

10.6

0 42 0 30

16.2 16.1 16.0

2 30 1 30 1

Milling
Specifications: EVX endmill
G Standard stock in Europe Standard stock in Japan

L1 L

L2

with air hole Dimensions (mm) Shank D 16 20 25 32 16 20 2 25 32 16 20 25 32 135 155 175 185 220 255 75 95 40 135 EVX10020RLA EVX12025RLA EVX16032RLA 50 70 80 150 175 20 Cylindrical 25 32 16 60 25 L 85 30 90 100 110 50 105 120 60 55 16 20 Weldon 40 60 25 20 L1 L2 55 d 16

Rake angle A.R. = 2 ~ 5 R.R. = -10 ~ -3.5 max. ap: see next page Replacement parts

Type

Item code EVX08016RSA-E

No. of Stock teeth

Inserts XXMU08T204PR-MJ XXMU10H308PR-MJ XXMU12X408PR-MJ XXMU16X508PR-MJ XXMU08T204PR-MJ XXMU10H308PR-MJ XXMU12X408PR-MJ XXMU16X508PR-MJ XXMU08T204PR-MJ XXMU10H308PR-MJ XXMU12X408PR-MJ XXMU16X508PR-MJ

Clamping screw Wrench

G G G G G G G G

CSPB-2.2 CSPB-2.5 CSPD-3

IP-7D IP-8D IP-10D

Standard

EVX10020RSA-E EVX12025RSA-E EVX16032RSA-E EVX08016RLA-E

CSPB-3.5 IP-15D CSPB-2.2 CSPB-2.5 CSPD-3 IP-7D IP-8D IP-10D

Long

EVX10020RLA-E EVX12025RLA-E EVX16032RLA-E EVX08016RLA

CSPB-3.5 IP-15D CSPB-2.2 CSPB-2.5 CSPD-3 IP-7D IP-8D IP-10D

Extra long

CSPB-3.5 IP-15D

Specifications: Inserts
S R

G Standard stock in Europe

Dimensions (mm) Item code XXMU08T204PR-MJ

Tolerance Honing

Grade 10 11 11 11 AH120 AH140 G G G G G G G G

A 8.2 10.6 M XXMU12X408PR-MJ XXMU16X508PR-MJ with 13.2 16.8

B 5.6 6.8 7.9 11.1

S 2.78 3.50 4.20 5.00

R 0.4 0.8 0.8 0.8

XXMU10H308PR-MJ

26

EVX
Cutting conditions
EVX type (16 - 20) Work materials Grade Cutting speed Vc (m/min)
Feed rate ft (mm/tooth) Shoulder milling slotting Plunging

milling cutter

EVX type (25 - 32) Cutting speed Vc (m/min)

Feed rate ft (mm/tooth) Shoulder milling slotting Plunging

Carbon steel
Ck50 etc. < 300HB

AH120

100 - 180

0.05 - 0.20

0.03 - 0.08

120 - 200

0.08 - 0.25

0.05 - 0.10

Alloy steel
42CrMo4, 16MnCr5 etc. < 300HB

AH120

80 - 160

0.05 - 0.15

0.03 - 0.08

100 - 180

0.08 - 0.20

0.05 - 0.10

Die steel
X96CrMoV12 etc. < 300HB

AH120

60 - 120

0.05 - 0.13

0.03 - 0.06

80 - 150

0.08 - 0.15

0.03 - 0.08

Cast irons
GG25 etc.

AH120

100 - 180

0.05 - 0.25

0.03 - 0.10

120 - 200

0.08 - 0.25

0.05 - 0.10

Stainless steel
X8CrNiS18-9 etc. < 250HB

AH140

70 - 140

0.05 - 0.15

0.03 - 0.08

90 - 160

0.08 - 0.20

0.03 - 0.08

Notes Calculation of feed rate 16 - 32 Effective no. of teeth = 2/for plunging = 1 For plunging feed rate has to be interrupted every 0.5 1.0 mm

Applications

ap

ap

ae

Shoulder milling
Notes

Slotting

Plunging

Z-feed milling

Ramping

Spiral interpolation

Hole enlarging

when using the long shank type (RLA-E type) endmills, cutting speed and feed should be reduced to 60 - 80 % of the values shown in the standard cutting conditions to prevent chatter. Tool (mm)

for slotting, partial plunging and spiral interpolation the lower values of the standard cutting conditions shown in the table should be used.

Item code

Max. Cutting edge length (ap) 7.0 9.0 11.5 15.0

Max. drilling depth (A) 8.0 10.0 12.5 16.0

Max. cutting width for plunging (C) 8.0 10.0

Max. ramping angle ( )

Min. Max. hole- hole- spiral spiral interpolation interpolation (D) (D) 19.2 24.0 30.0 38.0 48.0 62.0

Max. cutting width for enlarging (ae) 14.0 18.0 23.0 30.0

Standard/long

EVX08016RS/LA-E EVX10020RS/LA-E EVX12025RS/LA-E EVX16032RS/LA-E

16.0 20.0 25.0 32.0

90 12.5 16.0 30.0 38.4

27

Milling
Spezification: SFP4000 milling cutter
Replacement parts Description
d b a

G Standard stock in Europe

Item code LW400R FW-305 CSTA-5S CM5X0.8X16 CM5X0.8X8 (JIS) L5 FDS-8S (JIS) 5S TP-4 T-15D

Locator Locator adjusting wedge

3
E

5 6

Insert fixing screw Locator fixing screw Hex. socket-head screw

Washer
4 2 7

Rake angle:

A.R. +5 R.R. -20

Max. cutting depth: 0.1 mm Right hand (R) shown

Wedge-locking screw __ Spring washer __ T-handle wrench

__ Wrench

Item code SFP4004RE SFP4005RE SFP4006RE SFP4008RE SFP4010RE SFP4012RE

Stock G G G

No. of inserts 2 2 4 4 6 8

Dimensions (mm) D 100 125 40 160 200 250 315 60 38 63 14 25.7 29 50 9 16.4 d 32 E 32 F 40 a 8 b 14.4

Weight (kg) 2.3 3.5 5.8 9.0 _

Mounting details P 30 . P 30 .

A B C D

P 30 .

P 30 .

Spezification: Inserts for SFP4000 milling cutter

R2.0 12.70

G Standard stock in Europe

12.70

4.76

11

Grades Item code Accuracy Honing Cermet N308 SPHB120420FN-W H without G Uncoated TH10 G

28

SFP
Cutting conditions
Work materials Mild steels Carbon steels Alloy steels Stainless steels Cast irons Non-ferrous metals Insert grades N308 N308 N308 TH10 TH10 Cutting speed Vc (m/min)
180 ~ 250

milling cutter

Feed rate f (mm/rev)

<6

Cutting depth ap (mm)

< 0.1

150 ~ 200

<6

< 0.1

160 ~ 200

<4

< 0.1

100 ~ 150

<5

< 0.2

200 ~ 500

<6

< 0.1

Note Under above conditions, attainable surface roughness is 3 to 4 m (Rmax) for steels and 6 -12 m (Rz) for cast irons.

29

Milling
Mounting Details LS and S Series TAC Mills
Cutter diameter (mm) 50, 52, 63, 66 80 100 125 160 (150) 200 250 315 (300) Fig. A A B A B B C C C D Dimensions (mm) A 18 20 38 27 45 56 B 10 13.5 17.5 60 14 25.7 38 d 22 27 32 40 a 6.3 7 8 9 b 10.4 12.4 14.4 16.4 E 20 22 26 25 32 29

A
a

C
A

E a 130 (100)
45

150 Holes equally spaced

(66.7 ) 10 1.6

R12 Max. 0

17

27

A-O-B section
Note: Can be mounted with a commercially available hexagonal socket head Note: In the 200 cutters, the drive key way are opened through. () are for cutters 160 European type.

B
a

M16

Holes equally spaced

245

a 220 R12 Max.

45

17

27

22

32

A-O-B section

30

101 .6

1 7

0 19

7.8

Basics & Technical Data

Milling techniques Down milling
During down milling the table feeds the workpiece in the same direction as the cutter rotation. As the cutter contacts the workpiece, chip thickness is maximum and gradually reduces to nil as the cutter exits the material. This milling technique is recommended for machines with no backlash in the table feed mechanism.

Main spindle direction

Up milling
During up milling the table feeds the workpiece in the opposite direction to the cutter rotation. Chip thickness is at a maximum as the tool exits the workpiece. This technique is recommended for unstable machines and for machining of workpiece material with high tensile strength.

Main spindle direction

Cutting conditions

Cutting speed

VC =

Dn 1000

(m/min)

Vc = Cutting speed (m/min)

n = Number of revolutions (min-1)

Number of revolutions

n=

VC 1000 (min-1) D

Vf = table feed (mm/min) f = feed rate per revolution (mm/rev)

Table feed

Vf = n ft t (mm/min)

ft = feed rate per tooth (mm) Q = removal rate (cm3/min) D = effective diameter (mm)

Feed rate per revolution f = ft t (mm/rev)

Vf nt

= 3.14
t = No. of teeth

Feed rate per tooth

ft =

ae = cutting width (mm) ap = cutting depth (mm)

Removal rate

ae ap Vf Q= (cm3/min) 1000

31

Milling
Axial and radial rake angles in milling cutter bodies
The axial and radial rake angles of the inserts in milling cutter bodies are the main selection criteria for optimum application of the milling cutter. Their impact on stability and cutting force is enormous. Mainly 3 different combinations determine the respective application of the milling tool:

contact at entry of insert

B C D

Positive/Positive
First choice for finishing operations Low cutting forces and decreased heat build-up Excellent chipforming Sharp cutting edge Moderate cutting edge stability

+ +

C-contact

Positive/Negative
First choice for standard application Moderate cutting forces and heat build-up Helical chip formation Acceptable cutting edge stability

+ -

D-contact

Negative/Negative
First choice for roughing and heavy milling High cutting forces and heat build-up Stable clamping-, machineand workpiece conditions required Undesired chipforming with long-chipping work material
-

High cutting edge stability

A-contact

32

Basics & Technical Data

Maximum chip thickness (hex) & Entering angle (r)
The major cutting edge angle of the insert, rev. the entering angle of the cutter body, has great impact on cutting force, tool life and chip thickness. The decrease of the entering angle automatically decreases the chip thickness and increases the axial forces in the tool spindle. It thus increases the pressure on the workpiece and thin walled components may bend.

The following table shows the most common entering angles:

= 90

Milling of surfaces with 90 angle High radial cutting forces Unfavourable chip flow Susceptible to vibration

r= 45

ft = hex

ft

First choice for general purpose machining Reduces vibration Favourable chip flow Low radial cutting forces hex
= ft

0.707

cutting force direction

cutting force direction

= 75

High radial cutting forces Unfavourable chip flow

= 30

ft

hex

= ft

0.965

ft

First choice for high feed rates Stable cutting edges Main cutting force in spindle direction Low cutting depths

hex

= ft

0.500

cutting force direction cutting force direction

Round inserts = 60
Low radial cutting forces Favourable chip flow Extremely quiet running ft hex
= ft

0.866

First choice for heavy to cut material Stable cutting edges Wide range of application High cutting forces
45 30 Cutting capacity 100 % 75 % 50 % 25 %

cutting force direction

hex = ft

R2 (R - 2 ap) R
33

Milling
Chip thickness
In order to keep constant chip thickness in off-centre milling, feed per tooth ft must be adjusted respectively.

ft

hm =

360 ft ae sin (r) D s hm D s 360 ae sin (r)

hm

ft =

Centre milling

1 total 2

D ae

total

= 2 arc sin (

ae ) D

Off-centre milling
a e1

a e2

1 total 2

Off-centre milling with shoulder ae ( D ) 2 total = 90 + arc sin D) (2

2

total

a e3

ae

D
1

ae

2( sin total =

D 2 - ae1 D

) +

2 (ae - ae2) D

ae3 = ae - D 2

34

Basics & Technical Data

Circular interpolation
Internal circular milling
Internal circular milling is used on machining centres with 2 or more axes (screw-line interpolation) to increase the diameter of a hole in a workpiece. The stock removal depth is larger than the cutting width value. The larger the milling cutter diameter the higher the cutting width value. This cutting width value is used for the calculation of feed speed and feed/tooth. da di

ae =

da 2 - di 2 4 (da - D)

External circular milling

External circular milling is used on machining centres with 2 or more axes (screw-line interpolation) to decrease the diameter of a round workpiece. The stock removal depth is smaller than the cutting width value. The larger the cutter diameter the smaller the cutting width value. This cutting width value is used for the calculation of feed speed and feed/tooth

ae

ae

ae =
di da

da 2 - di2 4 (di - D)

Successive increase of cutting width

In internal circular interpolation the cutting width should successively be brought to full value. This is to avoid too much pressure and vibration. For radial infeed the feed/tooth and feed speed should be reduced to half the calculated value.

Relation between feed speed and centre of the cutter

For the calculation of feed speed and feed/tooth with help of average chip thickness hm in milling operations with 2 or 3 axes (screw-line interpolation), the feed speed and feed/tooth are always related to the centre of the cutter.
Successive increase of cutting width - recommended method Radial infeed at reduced feed/tooth

Vf inner = Vf outer =

(da - D) n zc ft da (d i - D) n zc ft di

Cutter centreline path

35

Milling

Specific cutting force Net power ISO

Steel Low alloyd steel e.g. St37, C15 Carbon steel Alloyd steel e.g. Ck45, 42CrMo4 < 300HB Hardened tool steel e.g. X96CrMoC12 < 30 HRC Stainless steel Austenitic and Duplex steel with Mo Mo-containing Austenitic-Ferritic (Duplex) Austenitic and Duplex steel/difficult-to-cut

kc = 1 - 0.01 hmmc

kc 1.1

pc =

ap ae Vf kc 60 000 000

Materials

kc1.1
1350 ~ 1500

mc
0.21 ~ 0.22

1500 ~ 1700

0.24 ~ 0.25

1900 ~ 2000

0.24

1750 1900 2050 2150

0.22 0.20 0.20 0.20

Austenitic and Duplex steel/extremely difficult-to-cut

Malleable cast iron Grey cast iron Nodular cast iron Aluminium alloys (Si < 13%), non-ferrous metals, brass, zinc, magnesium Aluminium alloys (Si > 13%), non-ferrous metals, copper, nickel, bronze Heat resistant alloys Nickel-based alloys, cobalt < 30HRC Nickel-based alloys, cobalt > 30HRC Titan-based alloys Hardened steel, difficult-to-cut, materials of group N and S
36

1150 ~ 1225 1350 ~ 1470 700

0.22 ~ 0.25 0.28 ~ 0.30 0.25

700

0.27

2600 3300 1450 2900

0.24 0.24 0.23 0.22

Basics & Technical Data

Symbols
Vc = Cutting speed (m/min) D n = Cutting diameter (mm) = Spindle speed (rev/min)

da = Outer diameter (mm) di = Inner diameter (mm) de = Effective cutting diameter (mm) ap = Cutting depth (mm) ae = Working engagement (mm) ae3 = Cutter centre to front workpiece edge (mm) D ae3 = - ae1 2 ae2 = Cutter centre to rear workpiece edge (mm) D a e 2 = ae 2 ae1 = Cutter overhang (mm) f ft h = Feed per revolution (mm/rev) = Feed per tooth (mm) = Chip thickness

hm = Average chip thickness Vf = Table feed (feed speed) (mm/min) Q R = Removal rate (cm3/min) = Insert radius

Pc = Cutting power net (KW) kc = Specific cutting force kc1.1 = Specific cutting force (for hex = 1 mm) mc = Index

= 3.14 (Constant) = Efficiency, for new machining centres 0.9,

for older machining centres 0.65

0 f p f r
t

= Angle = Effective angle = Radial corner angle

= Axial back wedge angle = Major cutting edge angle = Setting angle

= Number of teeth

zc = Effective number of teeth

37

Milling
Appendix
Great Britain BS
4260-40 C 4360 40 B 080 M 15 055 M 15 230 M 07 1 C 22 11 SMn 28 11 SMnPb 28 10 SPb 20 240 M 07 1B 1926 080 M 15 070 M 26 2 C 15 2 C 25 1370 1350 1450 1912 1914

Sweden SS
1312

U.S.A.

Germany DIN
RSt 37-2 St37-3 C 15 C 22 9 SMn 28 9 SMnPb 28 10 SPb 20 9 SMn 36 9 SMnPb 36 Ck 15 Ck25 StE 380 17MnV6 C 35 C 45 35 S 20 40Mn4 36Mn5 28Mn6 Cf35 Ck45 Cf 53 C 55 C 60 Ck 55 Ck 60 Ck 101 C 105 W1 St 44-3 St 52-3 55 Si 7 60 SiCr 7 100 Cr 6 15 Mo 3 16 Mo 5 14 Ni 6 21 NiCrMo 2 40NiCrMo22 17 CrNiMo 6 15 Cr 3 42 Cr 4 55 Cr 3 15 CrMo 5 13 CrMo 4 4 10 CrMo 9 10 14 MoV 6 3 31 CrMo 12 39 CrMoV 13 9 41 CrS 4 GS 22 Mo 4 50 CrMo 4 16 MnCrS 5

France AFNOR
E 24-2 NE E24-U XC 18 CC 20 S 250 S 250 Pb 10 Pb F 2 S 300 S 300 Pb XC 15 XC 25 C 15

Italy UNI
Fe 360 B FN

Spain UNE

Japan JIS
SS 34

EN

AISI/SAE W.Nr.
A 570 Gr. 36 A573-81 65 1015 1020 1213 12 L 13 11 L 08 1215 12 L 14 1015 1025 A572-60 A572-60 1.0038 1.0116 1.0401 1.0402 1.0715 1.0718 1.0722 1.0736 1.0737 1.1141 1.1158 1.8900 1.5216 1.0501 1.0503 1.0726 1.1157 1.1167 1.1170 1.1183 1.1191 1.1213 1.0535 1.0601 1.1203 1.1221 1.1274 1.1545 1.0144 1.0570 9255 9262 1.0904 1.0961 1.3505 1.5415 1.5423 1.5622 1.6523 1.6546 1.6587 5015 1.7015 1.7045 1.7176 1.7262

F.111 F.112 11 SMn 28 11 SMnPb 28 10 SPb 20 12 SMn 35 12 SMnPb 35 C 16 k C 25 k

S 15 C S 22 C SUM 22 SUM 22 L

C 20 / C21 CF 9 SMn 28 CF 9 SMnPb 28 CF 10 SPb 20 CF 9 SMn 36 CF 9 SMnPb 36 C 15 C 25 Fe E 390 KG

S 15 C S 25 C

Carbon steel

4360 55 E 4360 55 E 080 M 36 080 M 46 212 M 36 150 M 36 150 M 36 150 M 28 060 A 35 080 M 46 060 A 57 070 M 55 080 A 67 070 M 55 1 C 55 1 C 60 2 C 55 2 C 60 1678 1870 C 105 U 4360-43 C 4360-50 B 250 A 53 250 A 61 535 A 99 1501-240 1503-245-420 100 Cr 6 2258 2912 S 355 J 2 G 3 1880 1414 2132 2085 2 C 45 1674 1655 28 Mn 6 1572 2120 1 C 35 1 C 45 35 S 20 1550 1650 1957

AE 390 Grado KG SM 50 B

NFA 35-501 E36 XC 38 CC 45 35 MF 4 35 M 5 40 M 5 35 M 5 XC 38 TS XC 42 XC 48 TS C 55 C 60 XC 55 H1 XC 60 XC_100 Y1 105 E 28-3 E 36-3 55 S 7 60 SC 7 100 C 6 15 D3 C 28 Mn C 35 C 45 C 53 C 55 C 60 C 55 C 60 C 100 C 100 KU Fe 430 D FF Fe 510 B 55 Si 8 60 SiCr 8 100 Cr 6 16 Mo 3 KW 16 Mo 5 15 N 6 20 NCD 2 40NCD2 18 NCD 6 12 C 3 42 C 4 TS 55 C 3 12 CD 4 15 CD 4.05 10 CD 9.10 14 CrMo 4 5 12 CrMo 9 10 13 MoCrV 6 31 CrMo 12 31 CrMo 12 41 Cr 4 55 Cr 3 42 Cr 4 55 Cr 3 12 CrMo 4 14 CrMo 4-5 14 Ni 6 20 NiCrMo 2 40 NiCrMo 2 KB 18 NiCrMo 7 F.515 AE 275-D A 510 C 56 Si 7 60 SiCr 8 F.131 16 Mo 3 16 Mo 5 15 Ni 6 20 NiCrMo 2 40NiCrMo2 14 NiCrMo 13 SCr 415 H SCr 440 SUP 9 (A) SCM 415 M SFVA F 12 SCMV 4 SNCM 220 H SNCM6 SUP 7 SUJ 2 C 55 k C 55 C 45 k 36 Mn 5 36 Mn 6 SMn 438(H) SCMn 1 S 35 C S 45 C S 50 C S 55 C S 58 C S 55 C S 58 C SUP_4 SK3 SM400A; B; C SM 50 YB C 35 C 45 F.113 F.114 F.210G S 35 C S 45 C

1035 1045 1140 1039 1335 1330 1035 1045 1050 1055 1060 1055 1060 1095 W 110 A 573 Gr. 70

Steel

060 A 62 060 A 96

E 52100 A 204 Gr. A 4520 A 350-LF 5

805 M 20

20 NiCrMo 2 KD 2506

8620 8740

Low carbon steel

311-Type 7 820 A 16 523 M15 530 A 40 527 A 60 2245 2253

5140 5155

1501-621 1502-622 1503-660-440 722 M 24 897 M 39 41CrS4 243-430 708 A 47 41 CrS 4 31 CrMo 12

2216 2218

A182-F11 A182-F22

1.7335 1.7380 1.7715 1.8515 1.8523

41CrS4 4422 4150

1.7039 1.5419 1.7228 1.7139

41CrS4

41CrS4 G 22 Mo 5 SCPH 11 50 CrMo 4 16 MnCrS 5-1 SCM 5 H

50 CrMo 4 16 MnCrS 5

50 CrMo 4

38

Appendix
Appendix
Great Britain BS EN Sweden SS U.S.A. AISI/SAE Germany W.Nr.
1.6659 1.2721 640 A 35 3135 3415 655 M 13 250 A 53 816 M 40 36 CrNiMo 4 34 CrNiMo 6 34 CR 4 KD 41 Cr 4 16 MnCr 5 KD 25 CrMo 4 KD 34 CrMo 4 KD 2173 2225 2234 2244 42 CrMo 4 2244 2240 51 CrV 4 2230 2940 99 Cr 6 105 WCr 5 55 NiCrMoV 7 509 2140 L6 A 353 E 2515 832M13 BD 3 S.157 X 210 Cr 12 X 42 Cr 13 BH 13 BA 2 X 40 CrMoV 5 1 X 100 CrMoV 5 1 X 210 CrW 12 2314 2242 2260 2312 2710 S1 H 21 2310 HNV 3 2722 2723 2782 2310 611 M 35 M7 A.681 A 128 H 13 A2 A304 D3 6150 A 355 Cl.A L3 2541 2085 E3310 9255 9840 4340 5132 H 5140 5115 4130 4135 H 4142 4140 1.5710 1.5732 1.5752 1.0904 1.6511 1.6582 1.7033 1.7035 1.7131 1.7218 1.7220 1.7223 1.7225 1.7361 1.8159 1.8509 1.2067 1.2419 1.2713 1.5662 1.5680 1.6657 1.2080 1.2083 1.2344 1.2363 1.2436 1.2542 1.2581 1.2601 1.4718 1.3343 1.3243 1.3348 1.2379 1.3401

France AFNOR

Italy UNI

Spain UNE

Japan JIS

DIN
31NiCrMo13-4 50 NiCr 13 36 NiCr 6 14 NiCr 10 14 NiCr 14 55 Si 7 36 CrNiMo 4 34 CrNiMo 6 34 Cr 4 41 Cr 4 16 MnCr 5 25 CrMo 4 34 CrMo 4 41 CrMo 4 42 CrMo 4 32 CrMo 12 50 CrV 4 41 CrAlMo 7 100 Cr 6 105 WCr 6 55 NiCrMoV 6 X 8 Ni 9 12 Ni 19 14NiCrMo13-4 X 210 Cr 12 X 42 Cr 13 X 40 CrMoV 5 1 X 100 CrMoV 5 1 X 210 CrW 12 45 WCrV 7 X 30 WCrV 9 3 X 165 CrMoV 12 X 45 CrSi 9 3 S6-5-2 S 6-5-2-5 S2-9-2

30 NC 6 14 NC 11 16 NC 12 55 S 7 40 NCD 3 35 NCD 6 32 C 4 42 C 4 16 MC 5 25 CD 4 35 CD 4 42 CD 4 TS 42 CD 4 30 CD 12 50 CV 4 55 Si 8 38 NiCrMo 4 KB 35 NiCrMo 6 KB 34 Cr 4 KB 41 Cr 4 16 MnCr 5 25 CrMo 4 (KB) 35 CrMo 4 41 CrMo 4 42 CrMo 4 32 CrMo 12 50 CrV 4 41 CrAlMo 7 Y 100 C 6 105 WC 13 55 NCDV 7 9 Ni Z 18 N 5 15NiCrMo13 Z 200 C 12 Z 40 C 14 Z 40 CDV 5 Z 100 CDV 5 X 205 Cr 12 KU X 41 CR 13 KU X 40 CrMoV 5 1 1 KU X 40 CrMoV 5 X 100 CrMoV 5 1 KU X 215 CrW 12 1 KU 45 WCrV 8 KU Z 30 WCV 9 X 30 WCrV 9 3 KU X 165 CrMoW 12 KU Z 45 CS 9 6-5-2 X 45 CrSi 8 HS 6-5-2 HS 6-5-2-5 2-9-2 HS 2-9-2 X 100 CrMoV 5 X 210 CrW 12 45 WCrSi 8 X 30 WCrV 9 X 160 CrMoV 12 X 4 SCrSi 09-03 6-5-2 6-5-2-5 2-9-2 14NiCrMo13-1 X 210 Cr 12 X 10 Ni 9 107 WCr 5 KU 56 Si 7 35 NiCrMo 4 40 NiCrMo 7 35 Cr 4 42 Cr 4 16 MnCr 5 25 CrMo 4 35 CrMo 4 42 CrMo 4 40 CrMo 4 F.124.A 51 CrV 4 41 CrAlMo 7 100 Cr 6 105 WCr 5 F.520.S X 8 Ni 09 16 NiCr 11 15 NiCr 11

SNC 236 SNC 415 H SNC 815 H

Low carbon steel

817 M 40 530 A 32 530 M 40 527 M 17 708 A 25 708 A 37 708 M 40 708 A 42 722 M 24 735 A 50 905 M 39

SNCM 447 SCr 430 H SCr 440 H SCR 415 SCM 420 SCM 435 H SCM 440 SCM 440 H

SUP 10 SACM 645

Steel

BL 3

SKS 31 SKT 4 SL 9 N 53

SKD 1 SUS 420 J2 SKD 61 SKD 12 SKD 2

Alloy steel

BS 1 BH 21

45 WCrV 8 X 30 WCrV 9 3 X 165 CrMoV 12

SKD 5

401 S 45 BM 2

X 45 CrSi 8 HS6-5-3 (HS6-5-2-5) HS2-9-2

SUH 1 SKH 51 SKH 55

BD 2

X 153 CrMoV 12

X 155 CrVMo 12 1 X160CrMoV12 X 155 CrVMo 12 1 KU X120Mn 12 Z 120 M 12 X G 120 Mn 12

SKD 11 AM-X 120 Mn 12 SCMnH 1

39

Milling
Appendix
Great Britain BS
403 S 17

Sweden U.S.A. EN SS
2301 AISI/ SAE 403 429 W.Nr.

Germany DIN

France AFNOR
Z 6 C 13

Italy UNI
X 6 Cr 13

Spain UNE
X 6 Cr 13

Japan JIS
SUS 403 SUS 429

X 6 Cr 13

1.4000 X 6 Cr 13 1.4001 X7Cr14 1.4005 X 12 CrS 13 1.4016 X 6 Cr 17 1.4006 X 10 Cr 13 1.4034 X 46 Cr 13

416 S 21 430 S 15 410 S 21 (420 S45) 405 S 17

X 12 CrS 13

2380 2320

416 430 410

Z 12 CF 13 Z 8 C 17 Z 12 C 13 Z 44 C 14 Z 6 CA 13 Z 20 C 13 Z 15 CN 16.02 Z 10 CF 17 Z 8 CD 17.01 Z 4 CDN 13.4M Z 13 C 13 Z 10 CAS 18 Z 80 CSN 20.02 Z 12 CAS 25 Z 52 CMN 21.09 X2CrMoTi18-2

X 12 CrS 13 X 8 Cr 17 KD X 12 Cr 13 X 40 Cr 14 X 6 CrAl 13 X 20 Cr 13 X 16 CrNi 16 X 10 CrS 17 X 8 CrMo 17 GX 6 CrNi 13 04 X 10 CrAl 12 (X 8 Cr 17) X 80 CrSiNi 20 X 16 Cr 26 X 53 CrMnNiN 21 9 X2CrMoTi18-2 X 20 CrMoNi 12 01 KG

X 12 CrS 13 F.3113 F.3401 F 3405 F.3111 F.3402 F.3427 F.3117

SUS 416 SUS 430 SUS 410

(X 12 Cr 13 KD) X 45 Cr 13 X 6 CrAl 13 X 20 Cr 13 X 19 CrNi 17 2 X 14 CrMoS 17

2302

2302 2303 2321 2383 2325 2385

405 420 431 430 F 434

1.4002 X 6 CrAl 13 1.4021 X 20 Cr 13 1.4057 X 20 CrNi 17 2 1.4104 X 12 CrMoS 17 1.4113 X 6 CrMo 17 1

SUS 405 SUS 420 J1 SUS 431 SUS 430 F SUS 434 SCS 5

Ferritic - Martensitic

420 S 37 431 S 29

434 S 17 425 C 11 (403 S 17) (430 S 15) 443 S 65

(X 8 CrMo 17)

CA 6-NM 1.4313 G-X 5 CrNi 13 4 1.4724 X 10 CrAl 13 430 HNV 6 446 1.4742 X 10 CrAl 18 1.4747 X 80 CrNiSi 20 1.4762 X 10 CrAl 24 1.4871 X 53 CrMnNiN 21 9 1.4521 X2CrMoTi18-2 1.4922 X 20 CrMoV 12 1 630 630 1.4542 X5CrNiCuNb 16-4 1.4548 X5CrNiCuNb17-4-4 1.4306 G-X 2 CrNi 18 9 1.4305 X 10 CrNiS 18 9 1.4301 X 5 CrNi 18 10 1.4310 X 12 CrNi 17 7 1.4311 X 2 CrNiN 18 10 1.4401 X 5 CrNiMo 17 12 2 1.4429 X 2 CrNiMoN 17 13 3 1.4404 GX2CrNiMoN18-10 1.4435 X 2 CrNiMo 18 14 3 1.4436 X3CrNiMo 17-13-3 1.4438 X 2 CrNiMo 18 16 4

F.3152 F.3113 F.3222 F.3154 F.3217 F3123 SUH 35 SUS 444 SUH 21 SUH 4

349 S 54 X2CrMoTi18-2 762 X5CrNiCuNb 16-4 2326 2317

EV 8 443

X5CrNiCuNb 16-4 X5CrNiCuNb 16-4

X5CrNiCuNb 16-4

SUS 630 SUS 630

304 C 12 303 S 21 X 10 CrNiS 18 9 X 5 CrNi 18 10 9 X 12 CrNi 17 7 X 2 CrNiN 18 10

2352 2346 2332 2331 2371

304 L 303 304 H 301 304 LN 316 316 LN 316 L 316 L 316 317 L A240 321 347 316 Ti 318

Z 2 CN 18 10 Z 10 CNF 18.09 Z 6 CN 18.09 Z 12 CN 17.07 Z 8 CN 18.12 Z 6 CND 17.11

GX 2 CrNi 19 10 X 10 CrNiS 18 09 X 5 CrNi 18 10 X 12 CrNi 17 07 X 8 CrNi 19 10 X 5 CrNiMo 17 12 X 10 CrNiS 18 9 X 5 CrNi 18 11 X 12 CrNi 17 07 X 8 CrNi 18-12 X 5 CrNiMo 17-12 F.3543 F.3533

SUS 304 L SUS 303 SUS 304 SUS 301 SUS 304 LN SUS 316 SUS 316 LN SUS 316 L

Stainless steel

304 S 15 301 S 21 304 S 62 316 S 16 316 S 62 316 S 11 316 S 13 316 S 31 317 S 12

X6 CrNiMo 17 12 2 KD 2347 X 3 CrNiMoN 17 13 3 2375

Z 2 CND 17.13 Az X 2 CrNiMoN 17 13 Z 2 CND 17.12 Z 2 CND 17.13 Z 6 CND 18-12-3 Z 2 CND 19.15 X 2 CrNiMo 17 12 X 2 CrNiMo 17 13 X 5 CrNiMo 17 13 X 2 CrNiMo 18 15

X3 CrNiMo 17 12 2 KD 2348 2353 X6 CrNiMo 18 13 3 KD 2343 X 3 CrNiMo 18 16 4 2367 2562 X 6 CrNiTi 18 10 X 6 CrNiNb 18 10 2337 2338 2350

X 2 CrNiMo 18-14-03 SCS 16 F.3538 F.3539 SUS 316 SUS 317 L

Austenitic

904 S 13 321 S 12 347 S 17 320 S 31

1.4539 X 1 NiCrMoCu 25 20 5 Z 1 NCDU 25.20 1.4541 X 6 CrNiTi 18 10 1.4550 X 6 CrNiNb 18 10 1.4571 X 6 CrNiMoTi 17 12 2 1.4583 X 10 CrNiMoNb 18 12 1.4828 X 15 CrNiSi 20 12 1.4845 X 12 CrNi 25 21 1.4406 X 2 CrNiMoN 17 12 2 1.4418 X4CrNiMo16-5-1 Z 15 CNS 20.12 Z 12 CN 25.20 Z 6 CNT 18.10 Z 6 CNNb 18.10 Z 6 CNDT 17.12

X1NiCrMoCu 25-20-5 X1NiCrMoCu25-20-5 X 6 CrNiTi 18 11 X 6 CrNiNb 18 11 X 6 CrNiMoTi 17 12 X 6 CrNiMoNb 17 13 X 16 CrNiSi 25,20 X 6 CrNi 25 20 F.3312 F.331 F.3542 SUH 309 SUS 310 S SUS 316 LN F.3523 F.3524 F.3535 SUS 321 SUS 347 SUS 316Ti

309 S 24 310 S 24 316 S 61 X4CrNiMo16-5-1 301 S 81 X 1 NiCrMoCu 31-27-4 X 3 CrNiMoN 17 12 2 2378 2388 2584 2376 X3CrNiMoN27-5-5 X2CrNiN23-4 318 S 13 2324 2327 2377 2361

309 310 S 316 LN

Z 3 CND 17-11 Az X 2 CrNiMoN 17 12 X4CrNiMo16-5-1 X7CrNiAl17-7 X4CrNiMo16-5-1 X7CrNiAl17-7

17-7PH B 668 A 789 329 A240 2205

1.4568 X7CrNiAl17-7

X7CrNiAl17-7

SUS 631

1.4563 X1 NiCrMoCuN 31 27 4 Z 2 NCDU 31-27 1.4417 X 2 CrNiMoSi 19 5 1.4460 X3CrNiMoN27-5-5 1.4362 X2CrNiN23-4 1.4462 X2CrNiMoN22-5-3

X1NiCrMoCu31-27-4 X1NiCrMoCu31-27-4

Austenitic - Ferritic (Duplex)

X3CrNiMoN27-5-5 X3CrNiMoN27-5-5 Z 3 CN 23-04 Az Z 3 CND 22-05 Az X2CrNiN23-4

F.3552 X2CrNiN23-4 Z 3 CND 22-05 Az

SUS 329J1

SUS 329J3L

40

Appendix
Appendix
Great Britain BS EN Sweden SS
0814 0815 0852 0854 0858 0856 0862 0100 0110 Grade 150 Grade 220 Grade 260 0115 0120 0125 No 20 B No 25 B No 30 B No 35 B No 40 B Grade 300 Grade 350 Grade 400 L-NiCuCr202 0130 0135 0140 0523 0717-02 0717-12 0717-15 0727-02 0776 0732-03 0737-01 No 45 B No 50 B No 55 B A436 Type 2 60-40-18 80-55-06 A43D2 100-70-03 0.7070 0.7033 0.7050 0.7660 0.6030 0.6035 0.6040 0.6660 0.7040 GG 30 GG 35 GG 40 GGL-NiCr202 GGG 40 GGG 40.3 GGG 35.3 GGG 50 GGG-NiCr202 GGG 60 GGG 70 Ft 30 D Ft 35 D Ft 40 D L-NC 202 FGS 400-12 FGS 370-17 FGS 500-7 S-NC 202 FGS 600-3 FGS 700-2 GS 700-2 FGS 70-2 GS 500 FGE 50-7 FCD600 FCD700 FCD500 GS 370-17 FGE 38-17 FCD400 G 30 G 35 FG 30 FG 35 FC300 FC350 0.6015 0.6020 0.6025 GG10 GG 15 GG 20 GG 25 Ft 10 D Ft 15 D Ft 20 D Ft 25 D G 15 G 20 G 25 FG 25 FG 15 FC100 FC150 FC200 FC250 32510 40010 50005 70003 A220-70003 A220-80002 0.8165 0.8170 0.8145 0.8155

U.S.A. AISI/SAE

Germany W.Nr.
GTS-35 GTS-45 GTS-55 GTS-65 GTS-65-02 GTS-70-02

France DIN AFNOR

MN 32-8 MN 35-10 Mn 450 MP 50-5 MP 60-3 Mn 650-3 Mn700-2

Italy UNI

Spain UNE

Japan JIS
FCMB310 FCMW330

Malleable cast irons Grey cast iron Malleable cast iron

8 290/6 B 340/12 P 440/7 P 510/4 P 570/3 P570/3 P690/2

GMN 45 GMN 55

FCMW370 FCMP490 FCMP540

GMN 65 GMN 70

FCMP590 FCMP690

Ductile cast iron

SNG 420/12 SNG 370:17 SNG 500/7 Grade S6 SNG 600/3 SNG 700/2

Great Britain BS
-

Sweden SS
4251 4252 4244 4247

U.S.A. AISI/SAE
SC64D GD-AISI12 356.1 A413.0 A380.1 A413.1 A413.2 A360.2 -

Germany W.Nr.
3.2373

France DIN AFNOR

A-S7G A-SU12 -

Italy UNI
-

Spain UNE

Japan JIS
C4BS AC4A A5052

EN

G-AISI9MGWA G-ALMG5

Non - ferrousmetals

LM5 LM25

GD-AISi12 GD-AISi8Cu3 G-AISi12 (Cu) G-AISi12 G-AISi10Mg(Cu)

A6061 A7075 ADC12

LM24 LM20 LM6 LM9

4250 4260 4261 4253

41

Milling
Appendix
Great Britain BS
330C11 SCH15 5390A 5666 5660 5391 5383 4676 AMS 5399 AMS 5544 AMS 5397 5537C AMS 5772 AMS R54520 AMS R56400 AMS R56401 2.4603 2.4856 2.4630 LW2.4662 LW2 4670 LW2.4668 2.4375 2.4631 2.4973 LW2.4668 LW2 4674 LW2.4964 NiCr22Mo9Nb NiCr2OTi NiFe35Cr14MoTi S-NiCr13A16MoNb NiCr19Fe19NbMo NiCu30Al NiCr2OTiAk NiCr19Co11MoTi NiCr19Fe19NbMo NC22FeD NC22FeDNB NC20T ZSNCDT42 NC12AD NC19eNB NC20TA NC19KDT NC20K14 -

Sweden SS
-

U.S.A. AISI/SAE
330 -

Germany W.Nr.
1.4864 1.4865

France AFNOR
Z12NCS35.16 -

Italy UNI
F-3313 XG50NiCr39 19 -

Spain UNE

Japan JIS
SUH330

EN

DIN
X12NiCrSi36 16 G-X40NiCrSi38 18

Difficult - to - cut - materials

HR5,203-4

Ni - based alloys

3146-3 HR8 3072-76 Hr401,601 TA14/17

NiCo15Cr10MoAlTi CoCr20W15Ni CoCr22W14Ni TiAl5Sn2.5 TiAl6V4 TiAl6V4ELI TiAl4Mo4Sn4Si0.5 KC20WN KC22WN T-A5E T-A6V -

Titanium alloys

TA10-13/TA28 TA11 -

Great Britain BS
-

Sweden SS
2258-08 2534-05 2541-06

U.S.A. AISI/SAE
440A 610 0-2

Germany W.Nr.
1.4108 1.4111 -

France AFNOR
-

Italy UNI
-

Spain UNE

Japan JIS
C4BS AC4A AC4A

EN

DIN
X100CrMo13 X110CrMoV15 X65CrMo14

Hard materials
42

Technical Data
Troubleshooting in milling
Trouble Possible causes
Improper insert grade selection (Insufficient wear resistance) Excessive cutting speed Inadequate feed Improper insert grade selection (Insufficient toughness)

Countermeasures
P30 \ P20 \ cermet, coated grade (steel cutting) K20 \ K10 \ coated grade (cast iron cutting) Select cutting speed suited for work material and insert grade Use standard cutting condition in catalog as guide Cermet \ P20, P30 (steel cutting), K10 \ K20 (cast iron cutting) Decrease cutting speed Use cutter with strong cutting edge Proper selection of feed conditions, using recommended cutting conditions in catalog as guide Proper selection of engaging angle Use a negative-positive type cutter with large corner angle (e.g. TAW) Select insert grade of stronger thermal shock resistance T3030 Decrease cutting speed Change from 3.18 mm into 4.76 mm insert thickness Shorten standard replacement time of insert Use cutter with stronger tip Use cutter with larger corner angle such as TMD Use cutter with good chip discharge properties such as TMD Select insert grades difficult for chips to adhere Cemented carbides cermets, coated grades

Rapid wear of cutting edge

Rapid chipping of cutting edge

Cutting hard material and unfavorable surface condition Excessive feed Excessive pressure applied on cutting edge Machining difficult-to-cut material Cracking due to thermal shock Too thin insert against cutting force Continuous use of excessively worn insert Cutting hard material

Fracturing

Obstruction to chip flow Recutting of chips after chip welding

Use cutting fluid or air Excessively slow cutting, too fine feed Select cutting speed and feed optimized for insert grade and work material Use cutter with large rake angle such as THF P30 \ Cermet Use cutter with large rake angle such as TAW Increase cutting speed Appropriate cutting depth (finish allowance) Change insert grade, K grade \ M grade \ P grade \ cermet For cast irons: For steels: P grade \ coated grade \ cermet K grade \ coated grade

Excessive chip welding or build-up on cutting edge

Cutting soft material such as aluminium, copper, mild steel Cutting stainless steel Use of cutter with negative rake or too small rake angle Effect of built-up edge

Rough finish

Effect of face cutting edge run-out

Proper installing of inserts Use insert of high dimensional accuracy Class K \ class E

Continuous use of excessively worn insert Remarkable feed marks

Shorten standard replacement time of insert Feed per revolution to be set within flatland width Use wiper insert type cutter such as TAW Use cutter exclusively for finishing such as SFP4000

Unstable clamping of workpiece Cutting of welded construction or thin steel plate

Check clamping method of workpiece Adopt cutter of large rake angle and small corner angle such as TAW Re-examine allowable chip removal rate according to motor HP Use cutter of small cutter diameter and with many teeth Reduce No. of teeth or adopt irregular pitch cutter

Chattering

Excessive cutting condition Face milling of narrow width workpiece Too many simultaneous cutting teeth engagement

43

Tungaloy Europe GmbH

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TE1206-E2