Manufacturing Execution Systems This concept has been around long enough to have a name: Manufacturing Execution Systems

(MES). As the name implies, MES is more than a planning tool like ERP or MRPII. MES is an on-line extension of the planning system with an emphasis on execution or carrying out the plan. Execution means: Making products. Making and measuring parts. Changing order priorities.

Turning machines on and off. Moving inventory to and from WorkStations. Setting and reading measuring

Assigning and reassigning Assigning and reassigning personnel. inventory. H thng Sn xut Thc hin

Changing order priorities. controls. Scheduling and rescheduling equipment.

Khi nim ny c khong thi gian di c mt tn: H thng Thc hin Sn xut (MES). Nh tn ca n, MES l nhiu hn mt cng c lp k hoch nh ERP hoc MRPII. MES l mt m rng trn mng ca h thng lp k hoch vi trng tm l thc hin hoc thc hin k hoch. Vic Thc hin c ngha l: Lp sn phm. Ban hnh v nh gi cc b phn. vic. Thay i th t cc u tin. gi. Phn cng v giao li nhn vin. Phn cng v giao li hng tn kho. Manufacturing Execution Tool The MES is a manufacturing tool designed and built for manufacturing. Most manufacturing companies use a planning process (MRPII/ERP or equivalent) to determine what products are to be manufactured. Once that plan has been developed, there must be a Thay i cc u tin th t. Lp lch trnh v di li cc thit b. Thit lp v c cc kim sot cc nh Chuyn my m v tt. Di chuyn hng tn kho n trm lm

translation of the plan that deals with real resources that are currently available. What is necessary is a method to take input from the planning system and translate that plan into a language that fits the plant floor and the resources required to execute the plana major role for the MES. Cng c sn xut Thc hin MES l mt cng c sn xut thit k v xy dng cho sn xut. Hu ht cc cng ty sn xut s dng mt qu trnh lp k hoch (MRPII / ERP hoc tng ng) xc nh nhng sn phm c sn xut. Mt khi k hoch c pht trin, phi c mt bn dch ca k hoch ph hp vi cc ngun ti nguyn thc t hin ang c sn. iu cn thit l mt phng php ly u vo t h thng lp k hoch v dch k hoch sang mt ngn ng ph hp vi thc t nh my v cc ngun lc cn thit thc hin k hoch-- mt vai tr quan trng cho cc MES. What MES Can Do For You

MESA International has conducted studies of companies using MES and offers the following benefits as reported by system users: Reduces or eliminates data entry Reduces lead times. Improves product quality. Empowers plant operations people. Responds to unanticipated events.

Reduces manufacturing cycle time. time.

Reduces work-in-process inventory. Reduces paperwork between shifts. Eliminates lost paperwork/blueprints. Improves customer service.

The potential gain by implementing MES addresses the need for immediate, current, on-line information that allows users or the MES computer system to make the best informed decisions regarding the application of inventory, plant resources, and people. Some examples include:

1.

Engineering wants to locate all current work orders for a given product to determine the effect of an immediate engineering change order.

2.

Some purchased material that is specific to a given customers order currently in

process has arrived as a partial shipment, 72% complete. Where is the order and what is the appropriate response?
3.

A customer requires specific operator information including operator, date, and ambient conditions to be supplied with each item produced.

4.

A process critical to production needs preventative maintenance. How are the current orders to be scheduled?

5.

The president of a high-volume customer has just called and needs to know by tomorrow if he can double the quantity on the current order in house without affecting the delivery schedule.

6.

There are 26 work orders totaling 443 hours of work for a specific routing location. What is the optimum sequence for these work orders and what factors should be considered?

7.

A new quality assurance system has been installed that can receive and analyze data from the plant floor and provide current on-line results to the workstation operator.

8.

Operator time is charged to each order and collected as the order passes through production through the use of a time card data collection system using bar code readers and menus.

9.

Inventory can be retrieved from storage and sent to a specific workstation matching the production schedule.

10.

The shift supervisor is considering replacing a part on a production machine and needs to know if the part is in stock and how long the maintenance work will take.

11.

Information regarding inbound inventory can be gained by a through a communication link with the vendors MES computer.

12.

A sales representative is at a customers office and needs to know where their order is in the production process.

MES c th lm cho bn MESA quc t tin hnh cc nghin cu ca cc cng ty s dng MES v cung cp cc li ch sau theo bo co ca ngi s dng h thng:

 Gim thi gian chu k sn xut. liu. Gim cng vic trong qu trnh kim k. Gim th tc giy t gia ca. Loi b cc th tc giy t b mt / n. Ci thin dch v khch hng.

Gim hoc loi b thi gian nhp d Gim thi gian giao hng. Ci thin cht lng sn phm. trao quyn cho ngi nh my hot ng. Phn ng vi cc s kin bt ng.

Vic t c tim nng bng cch thc hin MES a ch cn thit phi ngay lp tc, thng tin hin hnh v trc tuyn, cho php ngi s dng hoc h thng my tnh MES lm cho cc quyt nh tt nht thng tin v cc ng dng ca hng tn kho, ti nguyn thc vt, v mi ngi. Mt s v d bao gm: 1. K thut xc nh v tr tt c cc n t hng lm vic hin ti cho mt sn phm nht nh xc nh hiu lc ca mt k thut thay i ngay lp tc. 2. Mt s vt liu mua l c th mt khch hng hin ang trong qu trnh n nh l mt l hng mt phn, 72% hon thnh. Trong trng hp trnh t v phn ng thch hp l nhng g? 3. Mt khch hng yu cu thng tin iu hnh c th bao gm nh iu hnh, ngy, v cc iu kin mi trng xung quanh c cung cp vi tng hng mc sn xut. 4. Mt qu trnh quan trng sn xut cn bo tr phng nga. Cc n t hng hin ti c sp xp nh th no? 5. Ch tch ca mt khch hng s lng ln c gi l v cn bit ngy mai nu anh ta c th tng gp i s lng v trnh t hin hnh trong nh m khng nh hng n tin giao hng. 6. C 26 n t hng lm vic tng cng 443 gi lm vic cho mt v tr nh tuyn c th. L g trnh t ti u cho cc n t hng lm vic v nhng yu t cn c xem xt? 7. Mt h thng m bo cht lng mi c ci t c th tip nhn v phn tch d liu t sn nh my v cung cp hin hnh v kt qu trc tuyn cc nh iu hnh my trm. 8. Thi gian iu hnh c tr cho mi ln t hng v thu thp, trt t i qua sn xut thng qua vic s dng mt h thng th thi gian thu thp d liu bng cch s dng c m vch v cc menu.

9. Hng tn kho c th c ly t lu tr v gi n mt my trm c th ph hp vi lch trnh sn xut. 10. Ngi gim st s thay i ang xem xt vic thay th mt phn trn mt my sn xut v cn phi bit nu mt phn trong chng khon v cc cng vic bo tr s mt bao lu. 11. Thng tin v hng tn kho trong nc c th t c bng cch thng qua mt lin kt truyn thng vi my tnh MES ca nh cung cp. 12. Mt i din bn hng ti vn phng ca mt khch hng v cn phi bit th t ca h trong qu trnh sn xut.

CORE FUNCTIONS
The following is an overview of the core functions of the MES: Planning System Interface The MES should be directly coupled to the planning system to accept work orders and all other input and to provide upload information as necessary. The communications should be two way so the MES can keep the planning system properly informed about plant activities such as labor data, inventory changes, and work order progress. Other methods of data entry and reporting can easily be accommodated, and in some cases, such as more continuous process, production orders may not be used at all.

Chc nng chnh

Sau y l mt ci nhn tng quan v cc chc nng ct li ca MES: Quy hoch Giao din h thng MES nn c trc tip cng vi h thng lp k hoch nhn nhn cc n t hng lm vic v tt c cc u vo khc v cung cp ti ln thng tin khi cn thit. Cc thng tin lin lc nn c hai cch MES c th gi cho h thng lp k hoch thng bo v cc hot ng k hoch nh d liu lao ng, thay i hng tn kho, v tin b lm vic. Phng php nhp d liu v bo co khc c th d dng c p ng, v trong mt s trng hp, chng hn nh quy trnh lin tc hn, n t hng sn xut c th khng c s dng tt c.

Work Orders

The MES accepts the Work Order through automatic or manual entry. It manages changes on orders, establishes and changes schedules, and maintains a prioritized sequenced plan.

Releasing orders to production and establishing a current order priority list based on your sequencing rules is a normal part of MES. Frequently changes must be made to released orders. Within MES, order modifications such as these examples can be done easily:

Enter schedule changes. Mark for material shortage. Enter quantity changes. Place on hold. Split orders or combine orders.

The Work Order management function maintains a constant real time view of the work orders in the current backlog and the status of each order.

Cng vic n t hng

MES chp nhn n t hng Cng vic thng qua cc mc nhp t ng hoc bng tay. N qun l thay i v n t hng, xc lp v thay i lch trnh, v duy tr mt k hoch c sp xp theo trnh t u tin. Pht hnh n t hng sn xut v thit lp mt danh sch th t u tin da trn cc quy tc ca bn trnh t l mt phn bnh thng ca MES. Thng xuyn thay i phi c thc hin n t hng pht hnh. Trong thi hn MES, thay i th t nh cc v d ny c th c thc hin d dng: Nhp thay i lch trnh. nh du cho s thiu ht nguyn liu. Nhp thay i s lng. Ni lu tr.

 Chia cc n t hng hoc kt hp cc n t hng. t hng chc nng Cng vic qun l duy tr mt ci nhn thi gian lin tc thc s ca cc n t hng lm vic trong cc cng vic tn ng hin ti v tnh trng ca mi n hng.

Work Stations

This part of the system is responsible for implementing the direction of the Work Order plan and the logical configuration of the WorkStations. The planning, scheduling, and loading of each operational Work Station is done here, providing the current and total shop load by operation using routing data and time standards. Based on this plan, the system will request and manage delivery of inventory, tooling, and data in response to the Bill of Material requirements and will issue and execute commands to move the required items to the planned WorkStation. The MES can and should include the direct control interface and connection with each WorkStation. Trmcng vic y l mt phn ca h thng chu trch nhim thc hin s ch o ca k hoch t hng lm vic v cu hnh hp l cc trm lm vic. Vic quy hoch, lp k hoch, v n hng ca mi trm lm vic hot ng c thc hin y, cung cp lng hng hin ti v tng s ca hng hot ng bng cch s dng d liu nh tuyn v cc tiu chun thi gian. Cn c vo k hoch ny, h thng s yu cu v qun l cung cp cc hng tn kho, dng c, v cc d liu p ng vi n hng yu cu nguyn liu v s ban hnh v thc hin cc lnh di chuyn cc mc cn thit trm lm vic k hoch. MES c th v nn bao gm giao din iu khin trc tip v kt ni vi mi my trm.

Inventory Tracking and Management

While the planning system has the aggregate data on inventory, the detail can easily reside at the local levelthe MES. Dock To Stock operations are accomplished here with regular updates to the planning system. A current map of all inventory and storage locations, including WIP, is maintained. Theo di v qun l hng tn kho Trong khi h thng lp k hoch c cc d liu tng hp hng tn kho, cc chi tit c th d dng c tr ti cc cp a phng MES. "Khu C phn" hot ng c thc hin y thng xuyn cp nht h thng lp k hoch. Mt bn hin ti ca tt c cc hng tn kho v a im lu tr, bao gm WIP, c duy tr.

Material Movement

Another major area of MES system contribution is the movement of inventory or information to the needed location on the plant floor. This portion of the system controls material movement in the plant, in manual or automatic systems, by issuing requests for a manual move (printing move tickets) or issuing commands to material handling system control PLCs, such as ASRS, AGVS, conveyor systems, carrousels, robots, etc. The commands can be as simple as move this item from this location to that location. Vt liu Phong tro Mt lnh vc khc ch yu ng gp MES h thng l s chuyn ng ca hng tn kho hoc cc thng tin v tr cn thit trn sn nh my. iu ny phn ca h thng kim sot s di chuyn vt liu trong nh my, trong cc h thng hng dn s dng hoc t ng, bng cch pht hnh yu cu cho mt ng thi hng dn s dng (in n v di chuyn) hoc cp lnh PLC x l nguyn liu kim sot h thng, chng hn nh ASRS, AGVS, h thng bng ti, carrousels, robot, vv Cc lnh c th n gin nh "di chuyn mt hng ny t v tr ny n v tr ."

Data Collection

This part of the MES system is the eyes and ears for management and gathers information so the system can remain current. Through various kinds of sensing devices and control interfaces, data from the floor operations can be collected, collated, and dispersed on whatever basis is desired. This is the primary method for all personnel to communicate with the MES, either through information input/output by system operators or recognition of events electronically. Direct connections with PLCs to download and/or collect information are also part of this function area. Thu thp d liu y l mt phn ca h thng MES l mt v tai qun l v tp hp thng tin h thng c th vn cn hin ti. Thng qua cc loi khc nhau ca cc thit b cm ng v giao din iu khin, d liu t hot ng sn c th c thu thp, i chiu, v phn tn trn c s bt c iu g c mong mun. y l phng php chnh cho tt c nhn vin giao tip vi MES, hoc thng qua thng tin u vo / u ra ca cc nh khai thc h thng hoc cng nhn s kin in t. Kt ni trc tip vi PLC ti v v / hoc thu thp thng tin cng l mt phn ca khu vc ny chc nng.

Exception Management

The most custom portion of the MES is addressing how a company responds to plan exceptions. What happens when a WorkStation is suddenly down, or when material is not available, or when a Work Order becomes hot? The MES should be able to take these changes in stride and respond with alternative actions. Our process began with a planned or sequenced list of Work Orders, methods to schedule those Work Orders into Work Stations, control of inventory assignment, and management of material movement. Along with data collection to keep the system current and a way to handle exceptions, we have the ability to execute the manufacturing plantruly a Manufacturing Execution System.

Qun l Ngoi l Phn ty chnh nht ca MES c gii quyt nh th no mt cng ty p ng k hoch trng hp ngoi l. iu g s xy ra khi my trm l t nhin xung, hoc khi vt liu khng c sn, hoc khi mt trt t lm vic tr nn "nng"? MES nn c th c nhng thay i trong bc tin v p ng vi hnh ng thay th.

Qu trnh ca chng ti bt u vi mt danh sch quy hoch hoc c sp xp theo trnh t ca cc n t hng lm vic, phng php sp xp cc n t hng lm vic vo trm lm vic, kim sot giao hng tn kho, v qun l ca phong tro vt cht. Cng vi vic thu thp d liu gi cho h thng hin ti v l mt cch x l cc trng hp ngoi l, chng ti c kh nng thc hin sn xut k hoch thc s l mt h thng Thc hin Sn xut