U L T R A S O N I CC L E A N I N C A N D V A P O R _ D E G R E A S I N CS Y S T E M S U R ULTRASCHALL EINIGUNCS- ND LA DAMPFENTFETTUNCSAN CEN U L T R A S O N OR E I N I C I N G S _E N D A M P _ O N T V E T TI N C S S Y S T E M E N

S Y S T E M E SD E N E T T O Y A C E P A R U L T R A S O N S E T D E D E C R A I S S A C EE N P H A S E VAPEUR

BRANSON
SERIES B-1O12
O P E R A T I N CI N S T R U C T I O N S B E T R I E B S A L EI T U N C N I H A N D L ED I N C D INSTRUCTIONS 'EMPLOI

Branson Europa B.V. Energieweg 2 / Soest / The Netherlands t e l . : 0 2 1 5 5- 1 5 5 5 1 / t e l e x : 4 3 0 8 6

EDPnr. 5701'1

BRANSONI]LTRASONIC CLEANING AND VAPORDT] GREAS NG [:OUI P}IENT I

BEFORE PUTTINGTHE SYSTEMINTO OPI]RAT ION READ THE MANUAI, AND CHECK]T filTH THE SYS'II.]}I D A N D T H E E N C L O S ES P E C ] F I C A T I O N S

HANDoT/Al

L ] L T R A S O N I C E A N I N C N D V A P O R D E G R E A SS NS T E M S CL TYG A

WARN ING

I. I l. Ilt. IV. \i. VI. Vl I . Vltl. IX.

lle.scriplion. Inslallalion. IriLial Daily start up procedure after installation and overhaul.

sLart up.

Strut doq'n procedure. I'lodel B-i012R !,ith \ihen operaLing llainLenance. Specfi cati ons, drawings. independant cooling.

r:emind.

rlANUO/A2 r

IJARNING

USTNGTHE DEGRIASER REA! BEFORE

Install.

the

degreaser

in

a well currents

ventilaled

room, especially

over

Lhe floor, o

away from air solvent

and \,rith low hunidLy. Maxinum AlLowable

Do rot allow ConcenLration.

vapors

to exceed Lhe safe

Do not fire

srnoke and do nol (e.g.

use tools in of

generating the

glowng

heal,

open

or sparks

welding) Lhe vapors

room where the degreaser is recommended h-v exposed to high

insLalled.

Although

safety-solvents decompose if

a BRANSON re non-flammable, temperatures In o as occur in

they will open flames.

LhaL case Loxic

fumes will

be generated. Safely Solvenls: mixLures,

Only use the -

following

Induslrial and Lheir

Fluorochlorocarbons blends

standard azeotropes,

a r r d c m uI s i o n s . C hl o r j d e .

lleLhylene

1.1.1 Trichloroethane. proo, unless explicitly trt-

BRANSON leaning Systems are NOT exploson C dcated on the nachine, and/or

Never use explosive o Solvents

flauuuable solvents. vapors above 70oC. can cause burns. clot.hng. wiLh prolonged or con-

above 60"C. and solvenl gloves oils

Use eye proLection, o Solvenl tinued

and protectlve forn Lhe skin

renoves natural cont act.

\dear gloves o DeliberaLe

and proLective inhalaLon of

cIoLhing. and/or solvenLvapor to produce

solvenl

inLoxi caLion can be dangerous. o o Do noL Lake solvent Dc not bring solvenl inlernally, into contact with highly active metals srlctl

as sodium, potassiun and bariun, o lihen Lhe degreaser is nol in use, keep Lop cover on.

HANDOl/A3

\{ARNING

Do noL perform any mainteoance on lhe degreaser while: Lhe solvent is hot.

the elecLrical poweris on.

Do not e'nter Lhe degreaser unless: all all solvent has been dralned out. wiLh circulaLing fans and/or

vaporfumes have been expelled

conpressecl ai r. o wilh a lifeline and selfcontained breaLhirrg-apparaLus.

another persorr simiJarl5r equipped is watching. can break down and become acidc to reactive zinc, neLals in nature if exposed

Solvents

over proLonged periods mrium (in fine

such as magnesium, alueLc., or if solvent

parLicles),

beryl lium,

becomes overconlaminaLed. Analyse solvent i will iL has brokerr down. Failure result jn to

frequently this

to deternine reconmendaLion

conply with

danage Lo Lhe t'cluipment and void

the iuarantee

c)\:ering 1t. () Do noL change the settng of the thermoslaLs set for inside Lhe controlsolvent

box once they have been correclly yolr are us i ng. o

the partjcular

Do oot tride the degreaser behind obstacles visual check.

prevent ing imnrediate

Have yourself follow his

thoroLrghly informed by your solvent regardilg safely safety

supplier

and

instrucLions on built-in

precautaorrs. regularly perform a

Never: rely

devices

only;

fuIct ion check on degreaser and accessores.

H.ANIJo/4 I

DESCRIPTION
An ullrasonic inlegraLed generator, cleaning and vapordegreasing cleaning system consisLs of 2

Lanks, an ulLrasonc a boiling

Lank wiLh ultrasonic system over these

sump and a condensation

2 Lanks. The syslem is solvents. Tbe solvenl solvenl

engineered Lo be used wiLh industr:1a1 safeLy in the boiling sump is brought Lo Lhe boi1.

The generaled sing coils.

vapor rises drips

and is nexl inlo

condensed on conderand flows via

The disLillate

Lank gutters

a .daterseparalor to inlo Lhe boiling

Lhe ultrasonic

lank,

which final ly overl lows cycle.

sump, completng

Lhe dlsti1laton

lJlLrasonc

c I eaning range are callerl energy ol extrenely high sma[1 force.

I I i g h - f r e c l u e n c y s o u r r r J w a v e s ,a b o v e t h e a u d i b l e ultrasound. irltensity, \dhenever ultrasountl or ultrasonic

is Lranserre(l to a cleanng liquid

vacuum buhbles develop which immedjately The pulsating sht.'cks is acLion of

implode lril-h great

Lhese innumerable, IL r r m o v c sa l l

minuscule brrt interrse dirt from ob.jects,

called

cavilation.

w h i c h a r : e ri m n e r s e d i n t h e c l e a n i n g I i q u i d . irr pores and in all the Iiqujd lrr this diffculLly to

CavitaLion occurs als,.r 1n short, !,-lrerv|r

rea('h places;

pe!reLrtes. inLricat.e or co rplicated ob-jects r:an be cle:,roe',i of the (avitaLion oc(rrr:i liiluiri .

fashion,

withorit disassenrbly. The brushing action ;-herever inrnersed parLs come in contact

wiLh the t'lea lng

High-frequency lerleraLor. Thls high eficiency.

ultrasorric is

energy is

generated by the ultrasori(' e n e r g y s o u r . ( - ( '$ i l l l sirrrgrl.,,

a compLeLely transist.orized

B r a n - s o nu l t r a s o n i c

geoerators are nade oi is extrcnely

excharrgeable elecLronic orrly one ON/OFFsuiLch. attaired. iiquid in This power is

modules. 0peratior When swiLched on,

s ii}llI e : r imnt:rli.:Lel.. l e v e ,I i , 1

fu11 power is

not dependent upon Lemperature, parts

L h e c l e a n i r r g L a n k , o r r L u m b e ro f

w l ri c h a r e c l e a r i o i l

per charge. Branson rrllrasonic nlrous operaLi on.

generaLors are suiLable fora corti-

Ul.Lrasorrnd is voltage Lical

ge]erated by collverLing an electrical Lhe rrlLrasonic generator range,

alternaLirrg nto arr a(rr)11s-

traving a frequeIcy in The ultrasonic

vibration.

r flrncLions as po\,'e sorlr(r,

H A N D o l/ A 5

I - 2
The conversion tive of elecLrical energy Lakes place ) element,

in

Lhe electrostricstarts vibrating.

PZT ( lead- z i rconate- titanate clearring n take_s place liquid

which

UlLrasonic articles This

Lrough nnersion in Lhe cleanng

of

contaninated

a caviLating is tanks.

tanks. under the surface,

caviLation of lhe

caused by the This

PZT elenenLs atLached or

bottom to

caused Lhe botLom, and resulLs influences in

radiating

operate

as a menbrane, feld. Magnetc

a honogeneous cleanng Lo be cleaned are

cavitaLion

on nalerial

not possible.

The cleaning The work is temperature vapor rinse, r . ' ff . A f t e r which is sonic

p ro cedure imnersed in the vapor. solvenl Unlil the parls reach the vapor During this

vapor w11 condense on Lhe surface. conlaminatlon work is will in

loose and soluble the vapor rinse the

be mainly

washed tank,

imnersed

Lhe cleanng

provided

wLh ulLrasonic The tenperature

transducers n Lhis

connecled Lo an ultralower Lhan the NexL

iener:alor.

Lank is down of

vapor-temperature, the ultrasonically unlil sLops. area, they If

which causes a cooling cleaned parls

the work.

are suspended agan n terrperaLure and the through the

Lhe vapor

have reached Lhe vapor the parLs are pulled

condensation

rlo\dly

cooled freeboard

they will

leave Lhe machine dry and spotlers.

Sa f ety

dev_i,c-e_s . operation in: (sLandard) cooling water supply through Lhe condersing heighL. high, the following safeLy devices are

To Buarantee troublefree 5uilt o irr or carr be buiLt V - a 1 q1 ] - q y * e - | c o n t r o l r tsy relulaLing coils, the

the vapor-level

can be adjusLed aL the prescribed (coolingveter rise. tenperaLure To prevent the too

Due Lo insufficent rlo \raLerpressure) vapor will vapor. hc put o ql" rh!3!

coolig

the vapor will a sensing off

solvent coils

f rorn escaping immedialely The trouble

trulb above the if

condensing

switch

the heatng

touched by the hot the systen can

must be rernoved after

which

i n o p e r a Li o n a 8 a i n . pI91"cti9n bulb g+_!e!!in&,suflp on Lhis thermostal (sLandard) is Dounted directly tJ the

The sensng heating longer

elements o transfer

the boiling

sump. If of

these elements can nc the heating surface will

heat Lhe temperature

nANrJO 1/A6

r - 3

rise. if the

A properly

adjusled

thermostat This

will also

swilch

off

the heaLing the solvent which

surnp rlrns out from chemical

of_ solvent. decomposLion fill

prevents

vapor

oring Lhe overheatng after

causes corrosion. Lat swilched

Do not

up innediaLely Let the

Lhe Lhelmos-

off, the will is

heating. also

sump cool

down first. if a proper

The thernosLal heal o transfer

siei.Lch off

Lhe heaLing

obstrucLed by deposiLed dirt. type waLerseparator are (sLandard) chemically aggresive arrrl

Specifc Mixtures acceleraLe mnation oul of

veight of

\rater

and solvents IL s

corrosion. Lo avoid

recornmended Lo analyse If

Lhe contawaLer vapor coils, Lh.. a

solvent ar coils

rnoisture combnations. on the

surroundirrg cooling

condensated

condensing over the

freeboard

and Lhe tankwalls

gutLers, solvent,

waLerseparaLor is The dstillale closed ln stainfess

absolulely

necessary Lo purify

the

flows

from Lhe gutLers

Lo the waterseparalor, nto

steel

housirrg, dvided

t\,Jocoml)arLmenLs. lower specific on Lhe solve'nt. nusL be the separa-

Lhe first

conlparLment. he waLer, due Lo iLs t to

gravity,

rises

the Lop Lo forin a separaLe layer on the overflow-pipe cooled to accelerate

To remove this

water a valve is

opened. The raterseparator Lon of waLer and solvent o qlylng r4lll-idges ( oplion )

and to cool

dowrr the distillate.

Solvents, difference lrsed with After dred

which solve \rater cannot be purified in specific gravity.

by using

the arc

In thaL case carLridges

molecular

seves,

which wlthdra-- solved water. can i)e

sallrration in

(approx.

each 2 weeks) these sieves they nust be exchanged. 1 / Postbox

an oven a few times Grace Gmbll / In

Supplier:

der Mollerhecke

449 /

6520 \{orms / o

\dest Germany. co4rol (option) an exhaust systom, the ventiwhen the main swiLcli is presserl. drrcl from Lhe farr,

Exhaust system h.ith airflon If Lhe vapor degreaser is DoLor sLarls

ft.Led with

lator

Lo run automatically fitted

An airflow \{hen the

vane s\riLch is fan is running,

in Lhe pressure is

Lhs switch

closed and LlLe vapor degreascr

can be s ta rled . If Lhe fan stops as a resulL is of a fault arisin! during operation, the

vapor degreaser The main swiLch

swiLched off. in the 0N postion.

Lhen emains

HA}TDO 1/A7

7 - 4

Cooling

Lhermoslat sensor

( standa rd ) is fiLLed in at Lhe cooling with circuit inpul. The

A lhermosLat

thermostaL switch and vaporLevel cooling,

s wired

seres If

the overheaLprotecton is insufficienl off.

control

thernostat.

there

Lhe heaLe and the generalor

are swilched

H A N D O4 8 /I

T- r
1I. INSTALI,ATION

The machine should and \rith

be i_iistalle,j

irr arr area

free

ron

cirafts

a low hunridity.

o o

Permit suficienL ventilaLon, especially over Lhe floor. '[he systen must noL be hided by obsLacles prevenling innediate visual check, smoke and do noL use tools welding). solvents r e c o m m e n d e db y B R A N S O N r e l r o t l a n n a i r l e . a exposed to high temperatrrre. IIr generatillg heat. t . r p e n i r e or

Do not

sparks (e.g. Vapor of

safety

However, they will thal o case toxic

deconrposeif

vapors will

be generated. proof rrntess expl rcitly inrii-

t s R A N S Oe q u i p m e n t i s N ( dted on Lhe machinc

NOT explosion

Check the piping loose'during

and tighten

all

fittings

wlrich mav hrvt--tsr,rre

t r a n s p or L . pul all s l r i t c l r e s i n O F F p o s i t i r ] r i . r ( 1i r r r I ] . r j i

Close all

valves,

t h e r m o s t a t s 1 o Z e o . T t l e r n r o s t a l s( ] n r e a r - s i r ' i r . h e l r i n r l t r ; r ' r ' r 1 : t , ; r i o C o n r r r cc o o l i n g w a t e r s u p p l y a n r l d r a n . t the suppL]t. |io valve P r o v i r i e v a l v t ' t . o 1 1 " ii :l i t r , . \ r " r m i r nrrt l : r i

may be mounted on t.he rlrrirr.

artd o;rr-rdrairl should be nst:riled r t I c,t^ui o r) o r!,oi ilrH w.rler .

to p.'rdlit .r lrol-rr,sLrtr I r..!

(,petLltc \rnte.r inlet Check Ihe electrical C)rne.t eiecLrical Every irltrasonic

v a l v e a t t d c i t e t ' k i 1 r ' o 0 i i n \ r a t r ' r ' r - ! . r l :, ) . . i data on t]ie nalneLrlat'.

s r r p p l y c a b l e a r r r ip i r r g r v i t h l l r c i l . l i r r s cleaning systeIlr and its ; . r c c t ' s s u r r ts n r l : , . i , 1

l)rope r l\r grorrrrdr,'d. 1) L l o n l e ( t e ! ' c o t u a l l v o r d e r e d p u m p / fi l t e r : (L li p l e n t . l o Never switctr .rn a BeneraLor which is sol1c t.rnK. r, lJ.lve i,()u":('lt ol low hrs Lnquirrcs Lhoroughly iltrtrilt'rl irv ,,,,r,r ( ' ( , n s I { l e r i i r ?s a r ' t t ) i - , ' ( ' r r ls u l ) t i t t r ' , . .r.llt ir,n! i .'r c o l n e ( . t e i t ( ) . r l l lr , t r l r t . . t r 'rvsLeul-"ritit tll| \ L lt,.rrrrrLi

lnstructions iit

r ) n l p e t e n t a u t h o r i t i r . s : t t ) ( ) l r t , t L ' 1 ,i ( , j l r t _ r i : ,i i I l l l r , , i , . r chenrcals a n d o r g a n r ( ' s i - jr, ' l . , l t t s .

corrct'rrrirrg Llre rrse of

-ir;rr:i','r',-t!rt-.'.r';*:'',',-.;r','r:'-ir-i.)'.:!-;r'.-r',-ri'.;.):

HAND0 /A9 T

III

- 1

I I I . INITIAL

START-TIPPROCEDI-IRX AT'TER INSTAI,IATION AND OVERHAUL

o o o o o

Check the pipin8 Make sure Open valve Remove the Fill flow that of all

and_close all switches are

the valves. in OFf' position.

Lhe cooling

waler

supply.

cover. sunp up Lll lanks. behnd cover plaLe) LemperaLure. heaL 2 cm- below the Lop of Lhe over-

Lhe boiling wall

between the

AdjusL thermosLats: Ye!!f ]C]L.l:glflrol:

(on rearside approx.

15oC above anbienl higher

Using solvent Lransfer bulb,

wiLh a relatively ttre Lankwalls

boil ing point,

through

may influence at

Lhe sensing Irr

catrsing heaLing snitch is

off

proper vapor 1evel-

thaL case iL r,rhich the

necessary t.o deLermine the temperaLure aL a few degr:ees higher, of the

therrnosLaL opens and adjust naxna1.

- Overheat prolection: boiling

As soon as the conlents this thermosLat

Lank have reached ternperalure once.

must be

a r lj u s L e d a t

- qg4urg,q'.!_rtrg
IocaLon: next

cool ing-\rater

the rmostat :
and vaporlevel thernosLal.

Lo lhe overheatprotection

The cooling Lhermostat is calibrated in Lhe faclory. 'l'h' tllermostat switch is cornected Lo a red "coo1ing" Lamp. ln watercooLed vapor degreasers, sv,/itch is pressed i Lhe the Lhis lamp lights waler

. i n dj c a t o r

when the nain

standing

i.n the cooling-waLer

ppes has reached an excessively After the ln this red Lemperalure has fallen has gone out, electric the

hgh Lemperalure. as a result of water f1ow, and

lighl

S T A R T / R E S E Tb u L l o n Lhe red lanrp will is pressed.

can be pressed. also light

systems \rith

cooling,

imnediaLely Once lhe

afLer

Lhe main switch

c-orrect cooling

Lemperature has been reached, Lhe lanp w11 can be pressed. this can have lwo causes: unit; reacLion

go out and the START/RESETutton b 1 1. Lhe red lamp lights coolirrg of 2. the during

operat.ion,

Lemperalrrre Loo high or: faulL cooI ing LhermosLat. correct, but flow

in the cooling

<'ooling tenperature type. The system is

rate

L o o I o \ . vi n w a t e r c o o l e d thermostat.

swiLched off

by the vaporlevel

H A N Dt0/ 4 1 0

TI7-2

SeLtins A higher

for

solvents

with

bol nay also is

ints

from 40 to as long

50oC. as a ternperature

input

temperature flo\t rate

be set,

sufficiently of 22oC. s

high

ensured

and Lhe output

not exceeded. This nust be confirmed

experimentally. Lhs ths tempevill

The output raLure result s in

tenperaLure mosL be noL more t.han 22oC. If exceeded (as a result Lhe vapor rising off n of too low flow raLe),

Lhe vapor degreaser, Lhermostat. frorn 60 to 35oC. as long

causing the sysLen

Lo be switched SetLing for

by Lhe vaporlevel \,riLh boiling must be no! may also

solvenls temperature

points

900!.:1 Lq"C.

The output A hgher

more than be set'

input

temperature

as a

sufficiently of If

hgh flow

raLe is

ensured and Lhe ouLput Lemperature

35oC. is not the oulput

exceeded. This must be corfirned experirnentaLly. is exceeded, this systen to w11 result irr the

tenprature causing the

vapor rising, thernostaL.

be switched-off

by the vaporlevel

P r e s s L h e m ai n s w i t c h .
o o

Press Lhe "start/

reseL" of

knob. t.he boiling stmrp. Afler a while vapor

SwiLch on Lhe heating

w-iI1 be gencraLed and condenses on tlre condertsing colls The disLllate sonic Lank. Lhe Level in Lhe boling sump uill \dll fill the ltaLerseparaLor and enler the rrltra-

Through the vapor geoeration fa11. Oheck the level Do nol 1et Lhe level also

in the boiling

sumpdurng the dsLillaLion. necessary sur:fate

drop below the heatirlS elernents. If The boilng

adrl solvenL, should nol

dur:ing the cleanlng.

solvent

come lower than 2-3 cm. below Lhe workrest. o the boil:ng sunp as follows:

Ad.jusl Lhe overheaL protecton

- DeLermine the switching noment. - 'lurn Lherrnostal a few degrees higher. mination of the sttitching knob.

If

during

the deterswi Lched olf'

moment the heaLing is

push starL/reset

A H A N . D O 1 /1 I

III

- 3

l,eL vapor guller flow of

level

come up till Lhe supply is

Lhe Lhird valve of

condensing the cooling wi.ll

coil water. rise,

from the If the

by Lrrrning

inconing water of

reduced,

the vapor

An.increase the vapor o

Lhe cooling

\ , , r a t e rs u p p l y w i l l

cause a fall

of

leve1. (swiLch on sysLen's conlrol reflows into panel) can be swiLched sump via

The geleraLor

on, as soon as Lhe solvenl

the boiling

Lhe overflo\a, walL between the tanks. 'l'he

insLallation

is

now ready for of the

use. It of

is

r e c o n r m e n d e dt o

carry a

out

a regr]lar separately is free

iltration availatrle

contents

Lhe cleaning 1t is

tank with

pump/filLer

uniL.

importanL Lhat solvent wtren the pump is spray pisLol to

flowlng

and alr,rays present systens

in the pump line with

runnif|9. u;rsh of

Punp/filter

can be delivered

loosc particles

N E V F ] R E I , YO N B U I L T - I N S A T ' E T Y E V I C E SO N I , YB U T C I I E C K E G U L A R L Y R D R 'TH T } { I i ]h I O R K I N O F MACTITNE DTHE ACCESSORIES. N

:i-.ir-l-i-r'.*lr-,'i :,- n /, ,'.i' ,',-r'.-r',-"r'',-,,.:',--,'.^,',^;r'',-',,-:'-

HANDol/Al2

IV- 1

IV. DAILY START-UP

o o o o o o

Open rualvp of Rernove the

the cooling

water supply entrcly.

cover. in Lhe tanks. Add solverrt if necessary.

Check levels

Press the main swilch. Pres; i i r e S T A R T / R E S E Tk t o b . of the boi.ting sump and waiL until vap(1r

Switch or Lhe heating is generated.

o o

Adjust vapor level When the cleanng

as prescribed Lank is filled

in

1II. switclt on the

up ancl overlows,

ultrasonic generator. o Do not change Lhe seltjng set for of Lhe thernostats yoll are usirg. orrce they iravt' l)ecrr

correctly

the solvent

N E V E R E L Y O N [ ] U I L T - I N S A I ' E T Y E V I C E S N L YI } U T C H E C K C I ] L A H I , Y R D O R THE \dORKING THE I'IACHINE O AND TIIE ACCf]SSORIT]S.

]{ANDo1/A13

v - 1
V. SHUTDOhl{ PROCEDURE

o o

Swilch

off

the heating is

and the

generator. Lhe cooling water supply musL

As soon as Lhe vapor can be decreased.

disappeared,

The supply

Lhrough Lhe condensing

colls

be nainlained parLially o o o Check the Cfose the quality of

to prevent in

losses by diffusion. the tanks. the mainswitch valve lo zero-

Lhe solvent cover

syslem wLh the

and press

Remove waLer fron lhe wateroverflow pi pe.

waterseparalor

by openng the

on the

HANDoI/414

V I ^ 1

VI . MODEI, B-1012R IdITH INDEPENDENT COOI,ING SUPPLEMENT THX MANUALS TO FOR 2-BATH SYSTEMS WITH WATER COOLING.

DESCR PTION I
The above model is fitted syslen conslsting of with an independenL electrc cooling

a compressor, a condenser and an expansion connected to circuit the cooling conssts circuit o a cort-

va1ve. This of

cool ng system is

the vapour degreaser.

The coolng

densr:r coil, separato r .

a heat exchanger and a coolirg

tube through the \tater

The condenser coil

ensures Lhat Lhe vapo.ur is

kept at

a const.rnL col-

1eve1. The Lube Lhrough Lhe water densate flowing a constanl Lo the ultrasonic

separaLor cools bath.

Ltle solvent

The heaLexchanger ensures bath.

LenperaLure n

the ulLrasonic

COOTING SYSTEM OPERAT ION Degreaser cool i ng systen

2.

Compressor C o n d e n se r Fan Expansion valve

3.
4. 5.

HANDo1 15 /A

v I - 2
The cornpressor crcuit, (2) sucks the cooling gas from

the

degreaser

cooling

creating

a low pressureto the

Next this

gas is This

compressed by Lhe of the Lhus

conpressor and flows fn

condenser (3).

condenser is the

fan Lype- Arnbient air

is blown by Lhe fan

(4) past

fins

cooling lows

arrd condensing the hot

compressed gas. The liquid (5) which controls the

thus formed feed to the

Lowards Lhe expansion valve circuiL (1). Downslream of

cooling is low, n

Lhe expansion valve Iquid is

the pressure sponLane-

as a result {1).

of which the inflowng for this

evaporates fron

ously diate thus

The heat required of

exlracted

Lhe irnne-

viciuiLy lorned is

the pipes making up Lhis cooling system. The gas to Lhe condenser by the compressor.

returned

O P E R A T I O NI N S T R U C T I O N S . The fol1o\rinB instructions apply to tho system wiLh refrigeration. points: a long period of through idleness

Att'nLion is clrawn to At the first

the foLlowlng

commissioning or after

Lhe supply voltage suitctr IL is of or itL least

rnust have been applied 6 hours before

Lhe maill

proceedjng

any furlher. shorLer periods if the

advised to (e.g.

leave the mair s*-Lch ON for overnight or during

idleness

a meal break)

s o l v e n t r - e m a i n si n greaL ly reduced.

lhe baths. By doing so, soLvent losses are

In case of

breakdown in Lhe coolirg servi ce.

sysLem please

corltact

Lhe

B R A N S O Ni e l d f

Attenttorr: !or a cle'ar understanding of the following il is advisable to read

c';rrefu-tly Lhe insLructions

for

2-baLh systems with

\dater cooling.

rxsrALrr^lIo!!1
Conuncnce s tlescribed a Ali operations related in lhis manual. of the cool ing waLer are Lo connectior

not lppI it'able.

r !^,u l4l- s.r-AHl !l

-

PR_o{E*D,URE r NSTALLAT _AIryA!]lM4{ctr AFrER r oN

n Lhs manual. Lhe cooling waler are related L o a d - j u s L m e n Lo f is

C o m n e r r c ea s d e s c r i b e d Al I operations ruot applicable.

The vapour level

automaLically Lhs out

ad.jusLed.

Al

"Operale

the main s\diLch" carry p roceedi ng.

and Lhen \,/aiL for

6 hours before

lrAND0 /A i 6 1

V I . 3

DAILY START-UP
Corunence as described All operaLions rel.rted in lo Lhis rnanual. cooling waler feed are rrot

adjustinerL o

applicable. At "Set Lhe main swiLch to oNrr. as nenlioned earlier, light of ttle sLart/

During nonnal use the nan swiLch wiII, already be in Lhe "0N" posiLion be illunrinaled. and the

reseL butLon will procedure.

See also

unrler shut down

SHUT-DOT'NPROCEDURE C o r u n e n c ea s d e s c r i b e d Skip the instructions in Lhis nanual. cooIing \daLer ad.jUstn]ent. of Lhe slart/reset

regarding

Leave Lhe main swilch on ON, The lighl b u L L o n r e m ai n s i - l l u m i n a t e c l .

MAINTENANCE. T h e c o o L i n g s y s t e n d o e s r r o t r e r l r r i r e a n y s 1 , . . ( ' i . r l m ai r r t e n . r n c e e x r - c P t for l.egular cleaning ol the cordenser ins. rnay [re removeriwilh cr,nrprcsst'rl

D u s t a n d a L m o s p t r e r : i cc o n t a l r i n a t i o n air. Check piplng

regularl5r on leakage.

HANDoi/Al7

VII - 1

VII

WHEN OPERATING REMIND:

Observe warning Always keep top When usiag notices cover aL front manual. when not in use. vapor drag-ouL. level.

on degreaser remove slowly

degreaser,

Lo prevent inLo another losses.

Always Lransfer Move basket Lhe baskel lowering

work frorn one area to minimize

below vapor

slowly

solvenL wll

Rapid novement of to be sucked in,

in Lhe vapor level

cause air

Lhe degreaser' s efficiency, keep Lhe spray nozzle zone above lhe boiling in Lhe vapor sump. Avoid zone and spray unnecessary

ihen sprayng, below lhe sprayang. Ilo ool operate t ank. PeriodicaLly vapor

the ultrasonics

wjthouL

solvent

in

the ullrasonic

check solvenL

levels

and keep the boiling

solvent

just

below workrest. If addiLional sol.vent is into required, de-energize Lhe degreaser arrd Lank, and

pour solvent Ilue to

the boiling in ambient

sump, not Lenperalure,

the ul Lrasonic naler

varialion

Lemperature adjust

pressLrre, il regulating

mighL be necessary Lo occasona1ly 1n order

the water

valve

to mainLain proper vapor: Jevel . Two smaner loads can be cleaned the Lime required

Do noL ovcrload wiLh a higher to c lean large

lhe degreaser.

degree o load-

effecliveness

in half

I'eriodically operation,

check Lhe filter check Lhe filter

and change as required. on a daily basis until

During

initial

a schedule can be

esLablshed. Once a day, drain gutters over the \raLer out of Lhe water sepa'alor and Lhe 1f degreaser is if used on a conli-

Lh.' pr:ecleaning tank.

nuous basis, Place parts o1 aIL

drain at more frequenL inLervals to be cleared in basket carefully optirnum cleaning action,

necessary.

to ensure wetLing

surfaces,

and good drainage.

: r'i:!:!'.!i.

: .'.^r:! *:'.-', i:!t.-;r'.-.

i-.!,:f.-;r1'Jr'.*

I 1 A N D O lA 1 8 /

VIII

- 1

V]]I. MAINTENANCE

General Cleaning tanks nust be drained and quantity deposit of and cleaned the at regular Lines, depending

on Lhe nature Never nat o

contamlnaLon, \,,,iLh force. lhe tanks and

unll

cannoc be removed unless of the solvents in

Check r:egularly fol low suppl iers

t-he qualty

insLrucLions. conpetent authorities Lhe applicaLion of about applied prescripsolvenLs.

Make enquiries

al

ti.ons concerning

chemicals and organic

Pe riod i c _ iElSglQ! Once a week, inspecl Lhe degreaser for leaks. Every month, or as ofLen clean strainer aL(1

as necessary as dicLated change filLer if

by usage, drain

degreaser,

connecled.

Draining Drainng degreaser Relatively

tanks solvenls, is free allow of adequate ventilatlon vapors. of solvert vapors have an arraesLhetic' a second persorr in and wait until th('

solvent

high

concenLration Therefore

or nai:colc

acLion.

L is necessary that inLerfere.

atlendar.ce is observing, aL fronl m a n u aI .

ready to

Observe \rarrring notice

NOTE Solvenl should be changed {hen it should boil appears Lo be contanjnatedbe chauged

Under no cir:cunstances Lo allo\n, Lhe solvent to

therrnosLaLs settings aL a higher

Lemperature,

P r r n r n - ' _ I r r '

::

c('ef

me

Since centrifugal lhaL solvent Check filter disassenble is

prrmpsdo noL creaLe a y sucti.'li, free-flowng and always present If the in

t the

is

inJ)orlant

Iire. is jamned,

and strainer

periodically.

irnpeler

pump, remove obstrucr-ing

objecL and reassemble qrrrmp.

1 { A N 0 0 1 /1 9 A

81012R

Rearside Riickseite

+'o

Achterzijde

@
C

Face arrire

@ s,b-"

06

C o n t r o l p a n e1

rENET]

Bedienungspu)t Schakelpancel Panncau des Conna;roi:s

'I'hermostats - 'fhernostate

- Thernlostaten - 'fhr:rmostats (b3, bl,) .

t
(,

h ' a t e r d r a r n - I J a s s e r a b l a s s- t { a t e r a f t a p - i i v a c u a t i o n d ' e a u . l i d t e r s e l ] . r J t o r d r a r n - A b l a s s l ^ l a s s e r a b s n r : i d e r - A f t a p w . r t c f i i f : : c l t c i r l er r . Vi dr n g , S p l r . , t u r d ' e . r J e D r a i n r r l t r a s o n i c t a n k - A b I a s s l J l t . r a s c h a l l w a n n e- A f t a p u l t r e s o L t n b a r l , \ ti d a n g e c u v e r r l t r a s o n s . I'Lrmp-fter il p o m p - fr l t e r c o n n e c L i o n s - A n s c h l i j s s e F i l t r i e r a n l a g e - . . \ a l s l u i Li n g e n s y s t . ' e f t - C o n n e c t o n s s y s r n r ep o m p e - f i 1 t r e . i s u m i r - A b l a s s K o c h w a n n e- A f t a p k o o k b a d - V i c l e n g c g 1 1 . r r . . - K;itrlaggregat - Koelunit - .roupe f ro.id. c : r L rd c ,

u
!.

!'

Drain boilin5; d'bullition. Refr.igerator

it
I

Cooling water in - Kiihlwasser ein - Koclwater in - [ntrric r e f r o i d i s s s m e n tC o o l i n g w a L e r o u t - K i i l r l w a s s e ra u s - K o c l L , a L e r r r i t refroidissenent. Start/Reset 0n/off - nfang/llericirtigung - Srart/llerstel (bt).
-

Sortie

c-trrr le c

J
\

- I l a r c h e / l i ! a r r l r c n o n t( | l

- Ein/ALrs - Aan/Uir

* Irrcire/,\rrr

Heating - tleizung - \'erwarming - Chauffage (b5). Ultrasonic gener:ltor - Ultraschall Gnrateur ul trasonique (b6). Ccneraror - Ultrasone generiltor

t1
N

C o o l i n g - K i i h L u n g- K o e l i n g - R c f r o i d i s s e n c n r .

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