VSDSpecification

Centrifugalfanandpump
ForConsultantsandSpecifiers

V1.02

HVACSpecificationforVariableSpeedDrives(VSDs)

ProjectName
SpecificationAuthor
ContactInformation

Date(dd.mm.yyyy)
RevisionHistory:

Rev1.0
InitialDraftSpecificationCreated

Rev1.1
...etc

DD/MM/YYYY

ThisdocumentdetailsthefeatureandspecificationrequirementsforVSDs(variablespeedDrives)tobe
usedintheabovementionedproject.VSDsaredesignedforusewithACinductionmotorsratedfor
variablespeedcontrol.SubmissionofsuitableVSDcandidateswillbebasedonthisdocument.Any
deviationsfromthespecificationfoundwhenassessingthesuitabilityoftheVSDmustbelistedinappendix
Awithappropriatecomment.

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Contents
1.

GeneralOverview ____________________________________________________________________________________ 5
1.1.

2.

Approvals/Standards_________________________________________________________________________________ 5
2.1.
2.2.
2.3.
2.4.
2.5.

3.

PowerandVoltageRatings ................................................................................................................................................. 7
InputFrequency .................................................................................................................................................................. 7
OutputFrequency ............................................................................................................................................................... 7
OutputOverload ................................................................................................................................................................. 7
EnclosureRatings ................................................................................................................................................................ 8
VSDEfficiency...................................................................................................................................................................... 8
ProtectiveTrips ................................................................................................................................................................... 8

Commissioning ______________________________________________________________________________________ 8
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.

6.

OperatingTemperature ...................................................................................................................................................... 6
Humidity.............................................................................................................................................................................. 6
Altitude................................................................................................................................................................................ 6
CableLengths ...................................................................................................................................................................... 6
ConformalCoating .............................................................................................................................................................. 6
Harmonics ........................................................................................................................................................................... 7
EMC ..................................................................................................................................................................................... 7
Vibration.............................................................................................................................................................................. 7

VSDRatings _________________________________________________________________________________________ 7
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.

5.

UL,cUL................................................................................................................................................................................. 5
CEConformance.................................................................................................................................................................. 5
RegionalCertifications ........................................................................................................................................................ 5
RoHS .................................................................................................................................................................................... 5
ManufacturingStandards.................................................................................................................................................... 6

ImmediateEnvironment _______________________________________________________________________________ 6
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
3.8.

4.

MotorSuitability ................................................................................................................................................................. 5

MountingArrangement ...................................................................................................................................................... 8
VSDDimensions .................................................................................................................................................................. 8
ParameterStructuring......................................................................................................................................................... 8
ParameterCopy................................................................................................................................................................... 8
Defaultsettings ................................................................................................................................................................... 9
CustomerInterface/Language........................................................................................................................................... 9

AdvancedFunctions __________________________________________________________________________________ 9
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
6.7.
6.8.
6.9.
6.10.
6.11.

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SpinStart ............................................................................................................................................................................. 9
DOLPumpCascade ............................................................................................................................................................. 9
VSDNetworkPumpCascade............................................................................................................................................. 10
AutomaticPumpClean...................................................................................................................................................... 10
BrokenBeltDetection ....................................................................................................................................................... 10
PumpDryRunProtection.................................................................................................................................................. 10
FireMode .......................................................................................................................................................................... 10
PIDControl ........................................................................................................................................................................ 10
Bypass................................................................................................................................................................................ 11
PowerLossRidethrough .................................................................................................................................................. 11
SkipFrequency .................................................................................................................................................................. 11
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6.12.
6.13.
6.14.
7.

ManufacturerRequirements __________________________________________________________________________ 12
7.1.
7.2.
7.3.

8.

MarketPresence ............................................................................................................................................................... 12
Warranty ........................................................................................................................................................................... 12
ProductTest ...................................................................................................................................................................... 12

ControlInterface ____________________________________________________________________________________ 12
8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
8.7.
8.8.
8.9.
8.10.

9.

AutoTripReset.................................................................................................................................................................. 11
MotorAntiCondensation ................................................................................................................................................ 11
MotorInactivityPrevention(PumpStirFunction/blockageprevention)) ........................................................................ 11

TerminalLayout................................................................................................................................................................. 12
DigitalInputs ..................................................................................................................................................................... 12
Digital/RelayOutputs ...................................................................................................................................................... 12
AnalogInputs .................................................................................................................................................................... 13
AnalogOutputs ................................................................................................................................................................. 13
ExtendedI/OOptions........................................................................................................................................................ 13
KeypadControl.................................................................................................................................................................. 13
RemoteKeypad ................................................................................................................................................................. 13
SafeTorqueOff ................................................................................................................................................................. 14
MainsIsolation .................................................................................................................................................................. 14

Communications ____________________________________________________________________________________ 14

10. ControlFunctionality_________________________________________________________________________________ 14
10.1.
10.2.

OperatingModes .............................................................................................................................................................. 14
EnergyOptimiser............................................................................................................................................................... 14

11. Software___________________________________________________________________________________________ 14
11.1.

General.............................................................................................................................................................................. 14

12. Maintenance _______________________________________________________________________________________ 15

12.1.
12.2.
12.3.
12.4.
12.5.

FanOperation/Replacement........................................................................................................................................... 15
RunTimers ........................................................................................................................................................................ 15
FaultLogging ..................................................................................................................................................................... 15
PowerUsage ..................................................................................................................................................................... 15
InbuiltMaintenanceIndicators ......................................................................................................................................... 15

13. Documentation _____________________________________________________________________________________ 16

13.1.
13.2.
13.3.

UserManual ...................................................................................................................................................................... 16
CADDrawings.................................................................................................................................................................... 16
AdditionalDocumentation................................................................................................................................................ 16

14. Appendix __________________________________________________________________________________________ 17

14.1.
14.2.
14.3.
14.4.

AppendixA:VSDDeviationsReport.................................................................................................................................. 17
AppendixB:DocumentTerminology ................................................................................................................................ 18
AppendixC:ApplicationMotorDetails ............................................................................................................................. 19
Notes ................................................................................................................................................................................. 19

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1. GeneralOverview
1.1.

MotorSuitability

TheVSDwillbecapableofcontrollingthemotordetailedinsection14.3.
TheVSDwillbesizedtothefullloadoperatingcurrentofthemotor.NoundersizingoftheVSDis
permitted.
TheVSDwillbecapableofcontrollingthemotorwithavariabletorqueoutputcharacteristicin
ordertooperatethevariabletorqueload.

2. Approvals/Standards
2.1.

UL,cUL

ProductsuppliedbytheVSDmanufacturerwillbecertifiedtoUnderwriters'Laboratories(UL)and
Underwriters'LaboratoriesofCanada(CUL)appropriatestandards.
TheproductdatalabelwillcarrytheUL/CULstandardlogo.
StandardsnumbersrequiredforVSDsarelistedbelow:
PowerConversionEquipmentUL508C

2.2.

CEConformance

TheVSDmanufacturerwillprovideadeclarationofconformityfortherelevantsafetyprovisionsof
thefollowingEuropeanCommissionstandards:
2006/95/ECLowVoltageDirective
2004108/ECEMCDirective

VSDwillbedesignedandmanufacturedinaccordancewiththefollowingEuropeanCommission
standards:

EN6180051:
2003
EN6180032ndEd:
2004
EN55011:2007

EN60529:1992

AllproductswillcarrytheCEstandardlogoontheirdatalabelandassociatedpackaging

2.3.

AdjustablespeedelectricalpowerDrivesystems.Safety
requirements.Electrical,thermalandenergy.
AdjustablespeedelectricalpowerDrivesystems.EMC
requirementsandspecifictestmethods
LimitsandMethodsofmeasurementofradiodisturbance
characteristicsofindustrial,scientificandmedical(ISM)radio
frequencyequipment(EMC)
Specificationsfordegreesofprotectionprovidedbyenclosures

RegionalCertifications

ThemanufacturerwillhaveobtainedregionalcertificationtothefollowingStandards.
CTick:AustralianandNewZealand
GOST:Russia

2.4.

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RoHS

TheVSDmanufacturerwillmanufactureallVSDsandassociatedcomponentsinaccordancewith
theRoHS(restrictionofhazardsubstances)directive,EUDirective2002/95.
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AstatementofthecompanypolicyforRoHSwillbeavailableonrequest.

2.5.

ManufacturingStandards

TheVSDmanufacturerconformstothefollowingcertifications/standardsandappropriate
documentationcanbeprovidedonrequest.
ISO9001:2008QualityManagementSystems

3. ImmediateEnvironment
3.1.

OperatingTemperature

VSDsthataredesignedtobeinstalledoutsideonanelectricalenclosureorcontrolcabinet(i.e.wall
ormachinemounted)willhavethefollowingoperationalambienttemperaturerange:

Ambientoperatingtemperature:10to40C

VSDsthataredesignedtobeinstalledwithinanappropriateelectricalenclosureorcontrolcabinet
willhavethefollowingoperationalambienttemperaturerange(ambientwithintheenclosure):

Ambientoperatingtemperature:10to50C

IfderatingoftheVSDisrequiredtomeethigheroperationaltemperaturesthenthederating
factorfortheVSDatthemaximumambienttemperaturemustbeprovidedinwritingbythe
manufacturer.

3.2.

Humidity

VSDsmustbecapableofwithstandingoperationinenvironmentswithhumidityofmaximum95%
nonecondensing.
InapplicationsabovethisrangeconformalcoatedVSDwillbeprovidedwithconformationfromthe
manufactureroftheirsuitabilityforoperationinthegivenenvironment.

3.3.

Altitude

TheVSDmustbecapableofoperatingatthefollowingaltitudeabovesealevel:

Below1000m,withoutderating
Above1000mtoamaximum4000mwithmanufacturesspecifiedderating

VSDspecifiedforthemotorslistedinappendixCmustbecapableofsupplyingtherequiredfullload
motorcurrentattheprojectspecifiedaltitude.
AstatementofderatingmustbeprovidedbytheVSDmanufacturerwithintheproductuser
manual.

3.4.

TheVSDwillbesuitableforoperatingthelistedmotors(appendixC)withaminimummotorcable
lengthof25m.
Useoforrequirementsforadditionaloutputfilters/chokesforextendedcablelengthsshouldbe
clearlyillustratedintheproductmanual.

3.5.
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CableLengths

ConformalCoating
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VSDswillbeprovidedasstandardwithlocalisedconformalcoatingofallsensitiveelectrical
components(i.e.processors,highdensityelectricalICsandconnectors,etc).
VSDswillbeprovidedonrequestfromthemanufacturerwithconformalcoated(full
Tropicalization)ofthePCBsandinternalelectronicsinordertofurtherprotectfromenvironmental
conditions.
Conformalcoating(Tropicalization)willbeappliedaccordingtostandardICE6072133,Class3C2.

3.6.

VSDsshouldbeavailablewitheitherinternalorexternalACorDClinereactorsinordertomitigate
thelevelsofvoltageharmonicsgeneratedbytheVSDintothesupply.
WhereexternallinereactorsareofferedthentheymustbeofanequivalentorgreaterIPratingto
theVSD.

3.7.

EMC

AllVSDswillbeavailablewithinbuiltEMCfiltersasstandard.
Nofiltered,orfilterdisconnected,unitswillbeavailableonrequest.

3.8.

Harmonics

Vibration

TheVSDmustbevibrationtestedaspartofthedesignprocessagainstthefollowingstandards:
Bumptest:

Randomvibrationtest:
Sinusoidalvibrationtest:

Referencestandard:IEC60068229
Referencestandard:IEC60068264
Referencestandard:IEC6006826

4. VSDRatings
4.1.

PowerandVoltageRatings

Thefollowingvoltagerangesarerequiredwithinthisapplication.
1phase200240V:from0.75kWto2.2kW
3phase200240V:from0.75kWto90kW
3phase400480V:from0.75kWto160kW

Voltageimbalancewithinthisapplicationwillnotexceed3%andallVSDmustberatedfor
continuousoperationuptothislevel.

4.2.

ThemainsinputsupplyfrequencytotheVSDwillbe50Hz60Hz.
TheVSDmustbecapableofdetectingbothphaseimbalanceandphaselossinordertoprotectthe
VSD.

4.3.

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OutputFrequency

TheVSDoutputfrequencytothemotorwillbeaminimumof120Hz.

4.4.

InputFrequency

OutputOverload

VSDoverloadcurrentwillbeaminimumof110%ofnominalcurrentforaleast60Seconds.
AshorttermoverloadconditionwillbepermittedbytheVSD,allowing125%ofnominalcurrentfor
aminimumof2Seconds.
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4.5.

EnclosureRatings

VSDsmustbeavailablewithaminimumIP(ingressprotection)ratingasfollows:
Upto4kW:VSDistobeprovidedwithaminimumIP66enclosurerating.
Upto160kW:VSDistobeprovidedwithaminimumIP55enclosurerating.
Above160kW:VSDistobeprovidedwithaminimumIP40enclosurerating.

4.6.

VSDsofferedwillhaveaminimumefficiencyof97%whenoperatingatfullload.

4.7.

VSDEfficiency
ProtectiveTrips

ProtectionmustbeprovidedbytheVSDforthefollowingconditions.
Overvoltage
UnderVoltage
MotorShortCircuitProtection
MotorOvercurrent
InstantaneousOvercurrent
PhaseLossDetection
Phaseimbalancedetection
UnderLoadSupervision
OverLoadSupervision
StallProtection
VSDOverTemperature
ExternalTripInput
MotorThermistorInput
Lossofreference/feedback(420mA)

5. Commissioning
5.1.

VSDsuptoandincluding160kWmustbedesignedwithameansofwallmountingtheunit.
Unitsfrom200kWandabovewillbefree(floor)standingandenclosureratedtoaminimumofIP40.

5.2.

ParameterStructuring

Parameterswillbegroupedintoalogicalmenustructuresuchthatrequiredparametersareeasily
accessibleandirrelevantparameterscanbeeasilyavoided.
Singlelistparametermenustructuresarenotpermissible.
ParameterNumberingwillbeentirelyconsistentacrosstheVSDpowerrangerequiredbythis
project.

5.4.

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VSDDimensions

VSDdimensionsforeachVSDmustbeprovidedinconjunctionwiththisspecification.
VSDsshouldbeabletobemountedsidebyside,withheatsinkflangestouching

5.3.

MountingArrangement

ParameterCopy

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AfastcopyfunctionmustbeprovidedontheVSDforusewithanoptionalexternalcopydeviceto
allowparameterstobecopiedsimplyandquicklybetweenVSDsortobetransferredimmediately
fromthecopydevicetotheVSDduringcommissioning.
Parametercopyandtransfermustbeaccomplishedwithasinglebuttonpressonthecopydeviceor
drivekeypad.
Theusermustbeabletoprotect(lock)thecontentsofthecopydevicetoavoidaccidentalover
write.
CopydevicesmustbecapableofinterfacingtoaPCandprovideawirelessinterfaceforparameter
upload/download

5.5.

Defaultsettings

TheVSDmustbeorderedandsubsequentlyshippeddirectfromthefactorywithachoiceof50Hzor
60HzdefaultsettingspreprogrammedintotheVSD.
TheVSDmustbecapableofstoringOEMdefaultparametersthatareheldwithinVSDmemoryand
arerestoredtotheVSDondefault.
Anadditionalrestoretofactorydefaultmustalsobeavailable.

5.6.

CustomerInterface/Language

InterfaceDelivery:
TheVSDmustbedeliveredwithauserinterface(keypadanddisplay)fittedtotheproductthatis
capableoffullysupportingthecommissioningandtestoftheproduct.

InterfacePlugability:
TheVSDinterfacemustformapermanentpartoftheVSDenclosuresuchthatitisalwaysavailablefor
statusmonitoringorprogramming.VSDswithdetachableinterfacearrangementarenotpermitted.

InterfaceDisplayType:
TheVSDmustbeprovidedwithanOLED(orsimilar)Highvisibility,fulltext,multiplelinedisplay

InterfaceLanguages:
Thetextdisplaymustbeprogrammabletoshowinformationinthelanguage/languagesprevalentto
theregionofcommissioningandinstallation

Interfacevariation:
TheVSDinterfaceforallframesizesrequiredwithinthisapplicationwillbeidenticalinoperation
andlayout.

6. AdvancedFunctions
6.1.

Abidirectionalspinstartfunction(catchaspinningmotor/startintospinningload)isrequired.
ThespinstartfunctionshouldbeenabledatDefault,andonshipmentfromthefactory.

6.2.

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SpinStart

DOLPumpCascade

TheVSDwillincorporateapumpcascade(staging)controller.
TheVSDwillbecapableofcontrolling(amaximumof)4DOLpumpsinthecascade(plustheVSD
pump).
TheVSDshouldmonitorandactivelysharedutybetweenavailableDOLpumps.
RuntimeclocksmustbeavailableforallDOLpumpsviatheVSDparametermenu.
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6.3.

TheVSDwillhavecapabilitytonetworktootherVSDsinordertocreateamultipleVSDpump
cascade.
OneoftheVSDsinthenetworkwillbecapabletooperateasamastercontrollertocontrolitself
andallotherVSDswithouttheneedforexternalcontrollers.
AllVSDswillrunatvariablespeedtomaximiseenergysaving.
The(maximum)numberofVSDscontrolledbythemaster(includingthemaster)willbe5.
ThemasterVSDwillbeabletosharedutybetweenallavailablepumps.
ThemasterVSDwillautomaticallycompensationwhenaVSDorpumpgoesoffline.
Theoperatorwillbeabletomainsisolateanydrive(includingthemaster)fromthenetworkwithout
prohibitingthecontinuedoperationofthesystem.

6.4.

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FireMode

TheVSDwillfeatureaFiremodefeaturethatdetectsaninputdesignatedforfiremodeandputsthe
VSDintoacontinuouslyrunningstatus(ignoringtrips).
DirectionofoperationinFiremodemustbeselectablewithintheVSDsetup
Theinputforfiremodewillbeselectedaseithernormallyclosedornormallyopen.
TheVSDwillbeabletoindicateitisoperatinginfiremodeviaacontroloutput.
TheVSDwillrecorddetailsofoperationinfiremodewithinitsdiagnosticparameters

6.8.

PumpDryRunProtection

TheVSDwillfeatureadetectionfeaturethatdetectswhenapumpisbeginningtorundry
TheVSDwillbeabletostopoperationandindicateatripwhenpumpdryrunisdetected.
IndicationoftripwillincludebothstatusindicationonVSDdisplayandoperationofawarningrelay.

6.7.

BrokenBeltDetection

TheVSDwillfeatureadetectionfeaturethatdetectswhenabeltbreakoccursonabeltdrivenload.
TheVSDwillbeabletostopoperationandindicateatripstatuswhenbrokenbeltisdetected.
IndicationoftripwillincludebothindicationontheVSDdisplayandoperationofawarningrelay.

6.6.

AutomaticPumpClean

TheVSDwillfeatureadetectionfeaturethatdetectswhenapumpisbecomingblocked
TheVSDwillbecapableofrunningapreprogrammedcleaningcycleinordertocleartheblockage
fromthepump.
Thecleaningcyclewillbeuserconfigurabletoallowoptimisingtodifferentoperatingconditions.

6.5.

VSDNetworkPumpCascade

PIDControl

TheVSDwillhaveaninternalPIDcontrollerfordirectcontrolofmotorspeed
TheVSDwillbecapableofreceivingareferencesignalinallofthefollowingformats:
420mA,204mA,020mA,010V,100V,presetvalue,keypad,communication
TheVSDwillbecapableofreceivingafeedbacksignalinthefollowingformat:
420mA,204mA,020mA,010V,100V
TheVSDwillcontainseparatelyconfigurablesleepandwakelevelsprogrammedtooptimise
operationalefficiency.

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AboostonstartorwakefeatureisrequiredtoprovideinitialstartupcontrolpriortoenteringPID
mode.
Aboostonsleepfeatureisrequiredtoboostfeedbacklevelspriortoenteringsleepmode.

6.9.

TheVSDisrequiredtobesuppliedwithfunctionalityabletocontrolathreecontactorbypasscircuit
/configuration.
TheVSDwillbecapableofautomaticallyselectingbypasscontrolintheeventofaVSDtrip
condition.
TheVSDwillbecapableofselectingbypassorVSDcontrolbasedonadigitalinputtotheVSD.
TheVSDwillbecapableofautomaticallyselectingbypasscontrolintheeventoftheVSDentering
firemode.

6.10.

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MotorAntiCondensation

TheVSDwillprovidemeansofcirculatingvoltage/currentthroughthemotorwhilstthemotorisin
astopconditioninordertoheatthemotorandpreventformationofmoisture.
Thelevelofvoltage/currentappliedtothemotormustbeparameterconfigured.
TheVSDwillbeabletoheatthemotorbothpriortostartupandonreturningtoastopcondition.

6.14.

AutoTripReset

TheVSDwillbecapableofautomaticallyresettingfromatripcondition.

6.13.

SkipFrequency

TheVSDwillprovideaprogrammableskipfrequencybandwidthinordertoavoidcontinuous
operationataresonancefrequency.
Inbuiltprogramming(suchasPLCfunctionblocks)willallowmorecomplexskipfrequencyand
motionprofilestobeprogrammedintotheVSD.

6.12.

PowerLossRidethrough

TheVSDbeabletodetectamainslosscondition.
TheVSDwillbeconfigurabletocontinueshorttermoperationintheeventofamainslosscondition
bydeceleratingthemotorandusingregeneratedenergyinordertomaintainoperationalvoltage
withintheVSD(mainslossridethrough).

6.11.

Bypass

MotorInactivityPrevention(PumpStirFunction/blockageprevention))

TheVSDwillcontainafunctionthatautomaticallyrunsthemotorperiodicallytopreventlong
periodsofinactivity.
Theactivationofthefunction(inactivityperiod)willbeparameterdefinedwithintheVSD.
Theoutputcycle(motoroperatingtimesandfrequencies)duringoperationofthisfunctionwillbe
parameterdefinedwithintheVSD

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7. ManufacturerRequirements
7.1.

TheVSDmanufacturerwillhaveanauthorisedagentordistributorwithinthelocationthatthe
applicationwillbeinstalled.
TheauthorisedagentordistributorwillhavereceivedofficialproducttrainingbytheVSD
manufacturerandwillbeabletoprovidecertificationtothisend.
Theauthorisedagentordistributorwillbeabletoprovidelocalserviceandsupport.
Theauthorisedagentordistributorwillbeinreceiptofallproductupdatesissuedbythe
manufacturer.
Theauthorisedagentordistributorwillbeabletoprovidecertifiedfactorystartuponrequest.

7.2.

Warranty

TheVSDwillcarrya24monthwarrantyfromthedateofmanufacturer.
ServicelifefortheVSDwillcontinueforaminimumof24monthsbeyondtheendofproduct
manufacturer.
Theauthorisedagentordistributorwillbeabletoofferascheduledmaintenancecontact.
TheVSDwillbeabletoindicatevisuallyandviaacontroloutputwhenmaintenancechecksaredue.
TheVSDmanufacturerwillproduceandpublisharecommendedmaintenanceschedule.

7.3.

MarketPresence

ProductTest

PCBsshouldbetestedandverifiedpriortoassemblyintotheVSD.
TheVSDshouldbesubjecttoanautomatedfunctionaltestofallfunctionspriortoshipment.
VSDbuildandtestdatamustberetainedbythemanufacturerandavailableonrequest.

8. ControlInterface
8.1.

VSDcontrolterminalswillbepluggabletype,withappropriateinterlockingtoavoidmisplacement.
VSDnomenclatureforcontrolterminalsandnumberingdesignationwillremainconsistentacross
thecompleteVSDrange.

8.2.

TerminalLayout

DigitalInputs

TheVSDwillhavesufficientprogrammabledigitalinputstofacilitatecontrolwithintheapplication.
TheVSDmustprovide:
Min5Digitalinputswithinthestandardproduct
Min8Digitalinputswithinthestandardproductplusadditionaloptions

8.3.

Digital/RelayOutputs

TheVSDwillhavesufficientprogrammabledigitalandrelayoutputstofacilitatecontrolwithinthe
application.TheVSDmustprovide:
Min2RelayOutputswiththestandardproduct
Min5RelayOutputswiththestandardproductplusadditionaloptions
Min2DigitalOutputswiththestandardproduct

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8.4.

AnalogInputs

TheVSDwillhavesufficientprogrammableanaloginputstofacilitatecontrolwithintheapplication.
TheVSDmustprovide:
Min2AnalogInputswiththestandardproduct

8.5.

AnalogOutputs

TheVSDwillhavesufficientprogrammableanalogoutputstofacilitatecontrolwithinthe
application.TheVSDmustprovide:
Min2AnalogOutputswiththestandardproduct

8.6.

OptionmodulesmustbeprovidedforthepurposesofexpandedI/Owhenrequired
AnyoptionmodulemustbefullycontainedwithintheVSDenclosureandwillnotreducetheoverall
IPratingoftheproduct.

8.7.

Page13

KeypadControl

TheVSDwillbesuppliedwithakeypadandinterfacecapableofstarting,stoppingandcontrolling
thespeedoftheVSD.
TheKeypadwillbesuppliedwitheachVSD(factoryfit)andwillnotbedetachablefromtheVSD.
OperationalstatusoftheVSDwillbedisplayedinplaintextformat,andintheappropriatelanguage.
ThekeypadwillincorporatededicatedHandandsourceprogrammableAutoselectionkeysfor
selectionoflocalorremotecontrol.
TheKeypadwillautomaticallybecomeactivewhentheVSDinplacedintoHandcontrolmode.
KeypadfunctionalitywillbeinactivewhilsttheVSDisunderremotecontrolmode(withexceptionof
Handselectionkeyandparametermonitoring/editing).
TheVSDwillincorporatebumpfreetransferwhenswitchingbetweenHandandAutomodes.

8.8.

ExtendedI/OOptions

RemoteKeypad

Aremotekeypadwillbeprovidedfortheapplicationandwillbecapableofmimickingthe
functionalityoftheVSDstandardkeypadanddisplay.
TheremotekeypadwillbeOLEDTechnology(Highvisibility,fulltext,multilinedisplay)
Theremotekeypadmustbelockabletopreventparameterchange.
TheremotekeypadwillbeminimumIP55rated
Theremotekeypadwillbebothsurfaceorthroughpanelmounted.
TheVSDwillbecapableofprovidingnecessarypowertotheremotekeypad(additionalpower
supplynotrequired).
ThekeypadwillbespecifiedtoworkwiththeVSDuptoadistanceof25meters(cablelength).
Asinglekeypadshouldfacilitatecommunicationtomultipledrivesonanetwork.

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8.9.

SafeTorqueOff

TheVSDwillprovideasafeTorqueoffInputcertifiedtothefollowingstandards.
o
o
o
o

8.10.

IEC61508SIL2
IEC6180052Type2
IEC62061SIL2
ISO13849PL"e"

MainsIsolation

TheVSDwillprovideoptionsforamainsisolatorswitch,builtintotheVSDenclosureeitheras
standardorasanoptionaladdition.

9. Communications

CommunicationsProtocols
TheVSDmustbecapableofcommunicatingandreceivingcommandsgivenacrossthefollowing
communicationsnetworks,whetherthisisviathebuiltincommunicationsportoranavailable
communicationsoption:

a.BACnet
d.Profibus

10.

ControlFunctionality

10.1.

11.

c.BACnet/IP
f.Ethernet/IP

EnergyOptimiser

TheVSDwillcontainanenergyoptimiserfunctionthatautomaticallyregulatesoutputvoltagein
ordertoreducemotorcurrentandtooptimisetheVSDtothedrivenload.

Software
General

AsoftwarepackagewillbeopenlydistributedbytheVSDmanufacturerthatsupportsthefollowing
functions.
o
o
o
o
o
o
o

Page14

b.ModbusRTU
e.DeviceNet

ThedefaultcontrolmethodfortheVSDwillbeopenloopV/Hz.
ThedefaultoutputcharacteristicfortheVSDwillbeavariabletorquecharacteristic(torque
requirementvariesasthesquareofthespeed).
TheVSDwillcontainanautotuningfunctionforenhancedopenloopperformance.
TheVSDwillbecapableofcontrollingthemotorwithinthespeedrangeof5to50Hz.

11.1.

OperatingModes

10.2.

Parameterediting,onandoffline.
Parametersetcomparison
Parametersetcomparisontodefaultsettings
ParametersetstorageandretrievefromPC
CompletenetworkoverviewwithindividualVSDaccess
Creationofcustom/OEMparametersetstransferabletotheVSD
OptionalInternalPLCprogrammingtoolwitheasytouseprogramminglanguage(e.g.
functionblockprogramming).

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12.

Softwarewillbecapableofcheckingforandinstallingautomaticupdatesprovidedbythe
manufacturer(onaninternetenabledPC).
LatestsoftwarewillbebackwardscompatiblefortheproductionlifecycleoftheVSD.

Maintenance

12.1.

FanoperationwillbebasedonVSDheatsinkcoolingrequirementsandswitchedonandoffas
appropriatetoextendoperationallife/reducenoise.
TheVSDmustbecapableofdetectingfanoperationandbeabletoindicatenonoperationalstatus.
TheVSDmustbecapableofdisplayingtheoperationalruntimeofthecoolingfans.
AnyVSDsuppliedwithcoolingfansmustprovidemeansforeasyreplacementwithouttheremoval
oftheVSDfromitscurrentmountingarrangementorremovalofcircuitboardsoradditionalcovers
(withexceptionofstandardVSDterminalaccesscovers).
AprogrammablemaintenancefunctionmustbepresentwithintheVSDthatcanbesettoschedule
amaintenancecheckoffanoperationbasedontheenvironmentalconditionsfortheapplication.
ReplacementfansmustbereadilyavailableasacompletesparepartfromtheVSDsupplier.

12.2.

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PowerUsage

TheVSDmustcontainenergyconsumptionmetersinkWhandMWh
Energyconsumptionmeterswillbeavailableasbothuserresettableandnoneresettablevalues

12.5.

FaultLogging

TheVSDmustretainatriplog,availablethroughthestandardparameterset.
TheVSDmustalwaysbecapableofshowingitsstatusortripconditionontheinbuiltdisplay(display
mustbenonedetachable).
TheVSDmustbecapableofautomaticallystoringcriticalsystemmeasurementspriortoatrip
condition.
TheVSDmustcontaincriticaltripcountersmaintainedovertheoperationallifetimeoftheVSD.

12.4.

RunTimers

TheVSDmustbecapableofstoringanddisplayinganoperationallifetimeclock.
TheVSDmustbecapableofstoringanddisplayingoperationaltimesincethelasttripcondition.
TheVSDmustbecapableofstoringanddisplayingoperationaltimesincethedisablecondition.

12.3.

FanOperation/Replacement

InbuiltMaintenanceIndicators

TheVSDwillcontainamaintenanceindicatefunction,factorydefaultedtothemanufacturer
recommendedmaintenanceintervalfortheVSD.
Themaintenanceindicatorfunctionintervalwillbeconfigurableduringcommissioningtoavalue
appropriatetotheenvironment/application.
TheVSDwilldisplayclearlyonthedisplaywhenthemaintenanceintervalexpiresandmaintenance
isdue.
TheVSDmustbecapableofindicatingviaitscontrolterminalsthatmaintenanceisdue.
TheVSDmustcontainatimerfunctionthatclearlyindicatesthetimeperiodbeforethenextservice
isdue.

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13.

Documentation

13.1.

Theproductusermanualmustbeshippedwitheveryproduct.
Thestandardproductusermanual,containingallnecessaryinformationrequiredforcommissioning
oftheVSDmustnotexceed100pagesinanyonelanguage.
Additionalcopiesoftheproductusermanualmustbeavailablefromthemanufacturerorfree
issuedfordownloadviaaspecifiedwebsite.

13.2.

UserManual

CADDrawings

CADdrawingsmustbeavailablefromthemanufacturerorfreeissuedviaaspecifiedwebsiteinthe
followingformat:
DXF,PDF

13.3.

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AdditionalDocumentation

AmanufacturersCEdeclarationofconformitywillbeavailableonrequest.
OfficialDistributorconfirmation,issuedbytheVSDmanufacturer,willbeavailableonrequest.

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14.

Appendix

14.1.

AppendixA:VSDDeviationsReport

VSD:DeviationAssessmentandCommentSheet.

VSDSupplier:

#####(e.g.InvertekDrivesLimited)
VSDRange:

#####(e.g.OptidriveODV2)
VSDModel:

#####(e.g.ODV2544503KF1N)
AssessmentDate:

dd.mm.yyyy

SectionNumber
DeviationandComment
N/A
NoDeviationsforDrivemodelslisted.

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14.2.

AppendixB:DocumentTerminology

Term
VSD

CTick

RoHs
UL

CUL
GOSTR
IP

PWM

Explanation
VariableSpeedVSD.Electroniccontrollerdesignedtovarytherotationalspeed
ofanelectricmotorbychangingthefrequencyoftheelectricalpowersupplied
tothemotor.AlsoreferredtoasVFD(VariableFrequencyVSD)orAFD
(AdjustableFrequencyVSD).
AustralianCommunicationsAuthority(ACA)andtheRadioSpectrum
ManagementGroup(RSM)ofNewZealandharmonizedschemethatregulates
productcomplianceinthisregion.
TheDirectiveontherestrictionoftheuseofcertainhazardoussubstancesin
electricalandelectronicequipment2002/95/EC
UnderwritersLaboratories(UL)isanindependentUStestorganizationthat
createsstandardsandissuesapprovalforequipmentusedintheUSAandlists
companies/productsmeetingthosestandards.
AsperUL(seeabove)butapplicabletoCanada.
MandatorycertificationmarkforallelectricalproductstobesoldintoRussia.
InternationalProtectionorIngressProtection.TheIPCodeisaratingfor
electricalenclosuresthatclassifiesthedegreeofprotectionprovidedbythe
enclosureagainstingressofsolidobjectsandwater/liquids
Pulsewidthmodulation.ControlmethodusedbyvariablespeedVSDsinorder
tocontroltheoutputvoltageappliedtothemotor,whichinturncontrolsthe
torqueproducedinthemotorwindings.

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14.3.

AppendixC:ApplicationMotorDetails

TheVSD(s)consideredforthisspecification/applicationarerequiredtosupplythefollowingmotors.

MotorModel Manufacturer Power

Voltage Fullload
Rated
SuitableVSDModel
(kW)
(V)
current(A) Frequency
(Hz)

e.g.
IM1234

FastMotors

22kW

415

40

50

ODV2442203KF1N

14.4.

Notes

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