Daily Activity On The Job Training

Nama NIM :Hertami Panji Sriyogo : 3.21.09.5.11

Mount :
No 1 2 3 4 5 6 7 8 9 10 11 12

March 2012
Activity Description Travel from Semarang to Balikapapan Waiting Personal Protection Equipment Briefing about safety and company profile Helping spare part down from the truck Training product knowledge and introduction Renault Truck Product Disassembling gearbox type 16 S 2723 and easing gearbox housing washing gearbox housing and all component gear box Assembly main shaft and assembly output shaft Continue assembly output shaft Completing assembly gearbox and prepare to painting gear box Rapping finished gearbox Washing gearbox and continue assembly main shaft, disassembly input shaft Mr. M. Husin Mr. Bambang Mr. Ishak and Mr. Fadeli Mr. Hanafi Mr. Eko P Mr. Eko P Mr. Awaludin Mr. Firman Mr. Firman Mr. Firman Adviser

Time Wednesday, March 7th 2012 Thursday, March 8th 2012 Friday, March 9th 2012 Saturday, March 10th 2012 Monday, March 12th 2012 Tuesday, March 13th 2012 Wednesday, March 14th 2012 Thursday, March 15th 2012 Friday, March 16th 2012 Saturday, March 17th 2012 Monday , March 19th 2012 Tuesday, March 20th 2012

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Wednesday, March 21th 2012 Thursday, March 22th 2012 Monday , March 26th 2012 Tuesday, March 27th 2012 Wednesday, March 28th 2012 Thursday, March 29th 2012 Friday, March 30th 2012 Saturday, March 31th 2012

Helping assembly input shaft Washing gearbox housing and washing gearbox components List part gearbox component to assembly Assembly main shaft and counter shaft Continuing helping assembly output shaft, washing parts, and disassembly gearbox Rapping finished gearbox type 16 S 2723 s/n 353137; disassembly gearbox; and washing housing gearbox House keeping workshop area and Washing gearbox components Disassembly gearbox and washing gearbox housing

Mr. Eko P Mr. Yoga T.P Mr. Awaludin Mr. Awaludin Mr. Eko P Mr. Eko P Mr. Hanafi Mr. Yoga T.P

April 2012
No 1 2 3 4 Time Monday, April 2th 2012 Tuesday, April 3th 2012 Wednesday, April 4th 2012 Thursday, April 5th 2012 Friday, April 6th 2012 Saturday, April 7th 2012 Activity Description Washing Paert component gearbox S/N 00322827 Helping assembling gearbox S/N 00322827 & washing part Continue assembling gearbox S/n 00322827 travel from PT. Indotruck Utama Balikpapan to Tarakan on a plane, Trip from the airport to the port speed boat, Speed boat ride to the Bulungan, Stay at the hotel The journey from the hotel to the PT. SBS Kelubir, Bulungan 1. Unit DT 17 a. Remove and install shock absorber R/L (Replace) b. Remove and install brake chamber axel 3LH (Replace) c. Replace Hexagonnut (Replace) d. Remove and install support yoke cabin R/L (Replace) e. Remove and install grill head lamp (Replace) f. Remove and install bracket head lamp R/L (Replace) g. Remove and install rubber hose (Replace) h. Remove and install clam hose intercooler (Replace) i. Install alternator j. Remove and install contack stud (Replace) k. Remove and install Rubber bush Bogie (Replace) 2. Unit DT 16 a. Replace and install spring cabin (cannibal DT 10) b. Replace and install hose cabin (cannibal DT 10) c. Remove and install prefilter (Replace) Adviser Mr. Eko P Mr. Eko P Mr. Eko p Mr. Sugiono

5 6

Mr. Sugiono Mr. Sugiono

Sunday, April 8th 2012

Monday, April 9th 2012

Tuesday, April 10th 2012

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Wednesday, April 11th 2012

d. Clean up housing air filter e. Remove and install housing air cleaner (Replace) Unit DT 16 1. Remove transmission, propeller shaft, disc clutch, flywheel, steering pump, air compressor, PTO pump, starter motor, cable gas transmission, bolt calter engine, pipe supply radiator, engine mounting rear R/L, muffler, air cleaner hose, housing flywheel and remove servo clutch 2. Install spring cabin RH Unit DT 16 1. Clean up air compressor, steering pump, starter motor 2. Install housing flywheel 3. Install air compressor, steering pump, starter motor, speed limiter, sensor engine, hose air cleaner, muffler 4. Connect socket cable speed limiter and sensor engine Unit DT 16 1. Tightening and torsi bolt housing flywheel 2. Install flywheel 3. Tightening and torsi bolt flywheel 4. Install disc clutch 5. Tightening and torsi bolt disc clutch 6. Install engine mounting rear R/L 7. Tightening and torsi bolt engine mounting R/L 8. Install transmission 9. Install absorber cabin front RH (cannibal unit DT 11) 10. Install head lamp front RH (cannibal unit DT 11) Unit DT 16 1. Install gear selector transmission 2. Remove and install tail lamp rear R/L (Replace) 3. Remove and install sill side RH (Replace) 4. Install grill cabin 5. Install servo clutch 6. Install PTO pump, propeller shaft, pipe supply radiator, muffler, peredam engine 7. Install and replace cable main switch battery (cannibal DT 11) 8. Connect socket sensor gear selector

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

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Thursday, April 12th 2012

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Friday, April 13th 2012

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Saturday, April 14th 2012

9. Remove and install fluid reservoir steering (replace) 1. Inspection unit a. Inspection unit DT 57, DT 10, DT 61 and DT 15 b. Recommendet part DT 61 and DT 15 2. Unit DT 61 a. Remove and install pre filter (replace) b. Remove and install fitting spring front LH (replace) c. Install hose chamber front LH d. Remove and install wing canopy R/L (replace) e. Install Cable ground battery 3. Unit DT 17 a. Install leaf spring front RH (replace) b. Bleeding fuel system c. Check canbus (fuse) wearing harns d. Test running engine 1. Unit DT 16 a. Refill water radiator b. Replace and install bulb lamp tail lamp rear R/L (Replace) c. Replace and install o-ring pipings water radiator (cannibal DT 11) 2. Unit DT 57 a. Remove and install bracket head lamp front R/L (cannibal DT 11) b. Remove and install detail of fuel filter (Replace) c. Remove and install head lamp R/L (Replace) d. Remove and install line air cleaner (Replace) e. Remove and install clam hose intercooler f. Remove and install hose cabin (Replace) g. Remove and install bracket spring (Replace) h. Remove and install hose intercooler (Replace) i. Remove and install engine mounting rear LH (Replace) j. Replace and install bracket pump cabin (Cannibal DT 10) k. Recommendet part Unit DT 16 1. Remove and install leaf spring front RH (Replace) 2. Modification leaf spring front RH 3. Remove and install U-bolt spring front RH

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

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Sunday, April 15th 2012

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Monday, April 16th 2012

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Tuesday, April 17th 2012

4. Modification pin spring 5. Tightening and torsi U-bolt spring front RH 6. Remove U-bolt spring front LH 7. Remove leaf spring front LH 8. Modification leaf spring front LH Note : Location Extreme DT 17 : Repair wearing harns temperature sensor 1. Unit DT 16 a. Replace and install leaf spring front LH b. Modification pin spring c. Tightening and torsi U-bolt spring d. Install front bumpers and hose hydraulic 2. Unit DT 11 campaign a. Remove tire axel 4 R/L, Brake drum R/L, Drain oil HUB R/L, Special nut HUB R/L, Shaft axel R/L, wheel HUB R/L, Stabilizer rear R/L, Brake bracket R/L, Torque-Rod R/L, Propeller shaft, Release brake chamber, Brake chamber R/L, V-stay, Anti roll bar axel, Contact Stud R/L, 1. Unit DT 16 a. Add oil engine b. Repair hose servo clutch c. Replace and install fuse box and relay d. Replace filter APM 2. Unit DT 11 a. Remove housing axel beam rear b. Remove differential c. Remove bracket torque-rood, bracket v-stay d. Remove Stud bracket torque-rood and bracket v-stay e. Clean up component housing axel beam 1. Unit DT 16 a. Refill oil clutch and bleeding servo clutch b. Repair pipe or connector steering pump c. Repair hose air compressor d. Repair wiring harness sensor PTO and sensor level oil 2. Unit DT 11 a. Install stud bracket torque-rood and v-stay b. Install bracket torque-rood and v-stay c. Tightening and torque bolt bracket torquerood and v-stay d. Install housing axel beam rear e. Install brake bracket R/L

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

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Wednesday, April 18th 2012

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Thursday, April 19th 2012

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Friday, April 20th 2012

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Saturday, April 21th 2012

f. Install brake lining R/L g. Install bracket Z-cam brake R/L h. Tightening and torque bolt brake bracket R/L i. Install wheel HUB R/L j. Install special nut HUB R/L k. Tightening and torque special nut HUB R/L l. Install shaft axel R/L m. Install HUB reduction R/L n. Install brake drum R/L o. Install torque-rood R/L p. Install contact stud R/L Unit DT 11 1. Install differential lock inter wheel 2. Install brake chamber 3. Install brake drum RH 4. Install stabilizer rear 5. Install tire axel 4 RL 6. Clean up area working Unit DT 13 Campaign 1. Inspection location area 2. Ensure the unit stand in a safe position 3. Stand unit / chassis in a secure state 4. Remove tire axel 4 R/L Unit DT 13 1. Release brake chamber R/L 2. Remove brake drum R/L 3. Remove brake lining R/L 4. Drain oil HUB R/L 5. Remove shaft axle R/L 6. Remove special nut R/L 7. Remove HUB reduction R/L 8. Remove wheel HUB R/L 9. Remove stabilizer rear R/L 10. Remove yoke or bracket Z-cam R/L 11. Remove contact stud R/L 12.Remove bracket brake chamber R/L 13. Remove torque rood R/L Unit DT 16 1. Remove and install propeller shaft, PTO pump, servo clutch, hose hydraulic 2. Remove and install transmission 3. Remove and install disc clutch 4. Remove and install engine flywheel 5. Remove and install anti leak ring (seal crankshaft) Replace

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

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Sunday, April 22th 2012

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Monday, April 23th 2012

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Tuesday, April 24th 2012

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Wednesday, April 25th 2012

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Thursday, April 26th 2012

6. Tightening and torque bolt flywheel, disc clutch 7. Test engine running 1. Unit DT 16 Repair wiring hardness PTO pump 2. Unit DT 13 a. Remove bolt torque rood b. Remove bracket V-stay Note : Rainy conditions Unit DT 13 1. Remove torque rood R/L 2. Remove propeller shaft 3. Remove V-stay 4. Remove housing axle beam 5. Remove differential Note : Rainy conditions 1. Unit DT 13 a. Remove and install bracket V-stay and torquerood b. Remove and install stud bracket V-stay and torque-rood c. Install differential d. Install housing axle beam e. Install torque-rood 2. Unit DT 55 a. Mechanic check b. Remove gear selector c. Repair gear selector d. Install gear selector Note : Transmission warranty DT 57 Unit DT 13 1. Install rear axle beam 2. Install brake bracket R/L 3. Torque bolt brake bracket 4. Install brake lining R/L 5. Install wheel HUB R/L 6. Torque special nut 7. Install HUB reduction 8. Install big drum 9. Install bracket chamber 10. Install V-stay 11. Install propeller shaft 12.Install torque-rood 13. Install contact stud Unit DT 12 1. Remove tire R/L

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono

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Friday, April 27th 2012

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Saturday, April 28th 2012

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Sunday, April 29th 2012 Monday, April 30th 2012

2. Remove brake drum R/L 3. Remove brake lining R/L 4. Remove special nut R/L 5. Remove HUB reduction R/L 6. Remove wheel HUB R/L 7. Remove brake racket R/L 8. Remove bracket chamber R/L 9. Remove V-stay 10. Remove contact stud R/L 11. Remove torque-rood R/L 12.Remove stabilizer 13. Remove propeller shaft R/L 14. Remove axle beam 15. Remove bracket torque-rood R/L 16. Remove stud bracket torque-rood and V-stay Unit DT 12 1. Remove stud bracket torque-rood 2. Remove differential 3. Remove differential lock 4. Install stud bracket V-stay Note : Rainy conditions Unit DT 16 1. Install bracket torque-rood R/L 2. Install differential 3. Install V-stay 4. Install torque-rood R/L 5. Install contact stud R/L 6. Install brake bracket R/L 7. Install brake lining R/L 8. Torque bolt brake bracket R/L 9. Install wheel HUB R/L 10. Torque special nut R/L 11. Install HUB reduction R/L 12.Install brake drum R/L 13. Install stabilizer 14. Install brake chamber R/L 15. Install propeller shaft R/L 16. Install tire Unit DT 12 1. Continue job install tire 2. Monitoring unit operational 1. Unit DT 57 a. Replace and install hose inter cooler b. Replace and install conduit c. Replace and install pump cabin

Mr. Sugiono

Mr. Sugiono

Mr. Sugiono Mr. Sugiono

d. Replace and install tail lamp rear LH e. Replace and install wing canopy R/L f. Replace and install clamp conduit, clamp hose inter cooler, bulb lamp g. Replace and install alternator 2. Unit DT 61 a. Replace and install hose inter cooler b. Replace and install radiator c. Replace and install air filter assy d. Replace and install air line assy (Cannibal DT 57) e. Replace and install clamp hose inter cooler, clamp conduit, clamp muffler, bulb lamp, strap f. Replace and install tail lamp rear LH g. Replace and install muffler h. Replace and install pump cabin i. Replace and install compressor Information: To (REPLACE) the replacement of new part

May 2012
No 1 2 3 Time Tuesday, May 1th 2012 Wednesday, May 2th 2012 Thursday, May 3th 2012 Friday, May 4th 2012 Saturday, May 5th 2012 Sunday, May 6th 2012 Tuesday, May 8th 2012 May 9th 2012 May 10th 2012 May 11th 2012 May 12th 2012 May 14th 2012 May 15th 2012 May 16th 2012 May 17th 2012 May 18th 2012 Activity Description Monitoring unit operational 1. Monitoring unit operational 2. Packing tool The journey from the mess to the speed boat Ancam, increased speed boat to Tarakan, from the port speed boat ride motorcycles to the airport, plane to Balikpapan Washing housing gearbox type 16 S 2230 s/n 64 52 82 and disassembly gearbox Audit warranty parts Continuing audit warranty parts Adviser Mr. Sugiono Mr. Sugiono Mr. Sugiono

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Mr. Eko P Mr. Ridwan Mr.Ridwan

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Disassembly gearbox s/n 606849 Helping disassembly gearbox s/n 606849; Assembly output shaft and install on gearbox s/n 652907 Helping assembly main shaft gearbox s/n 614374 and install main shaft & counter shaft into gearbox s/n 614374 Washing gearbox components s/n 510313 Writing TA in the boarding house House keeping workshop area, disassembly and reassembly gear selector Helping assembly gearbox s/n 614374 and gearbox s/n 626562 Helping assembly gearbox s/n 457491 type 16 S2723 Easter's holiday Painting gearbox s/n 485832 type 16 S 2723 and disassembly gearbox s/n 585566 type 16 S 2530

Mr.Ridwan Mr. Eko P Mr. Eko P Mr. Eko P

Mr. Firman Mr. Eko P Mr. Eko P

Mr. Eko P and Mr. Firman

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May 19th 2012 May 21th 2012 May 22th 2012 May 23th 2012 May 24th 2012 May 25th 2012 May 26th 2012 May 28th 2012 May 29th 2012 May 30th 2012 May 31th 2012

Writing TA in the boarding house Helping disassembly gearbox s/n 586177 type 16 Mr. Eko P S2230 and disassembly gearbox s/n 459940 type 16 S 2723 Release bearing race from countershaft Mr. Eko P Washing geabox components s/n 594833 type 16 S2230 Helping assembly main shaft, input shaft, and output shaft s/n 614014 type 16 S 2230 House keeping workshop area and disassembly gearbox s/n 491285 type 16 S 2723 PT. LCI Writing TA in the boarding house Helping assembly (install input shaft and rear splitter into gearbox housing) and running test gearbox s/n 614014 type 16 S 2230 Helping disassembly gearbox s/n 569156 type 16 S2230 PT. SBS Disassembly compressor and assembly rear splitter gearbox type 16 S 221 Reassembly compressor; Checking and list spare parts stock; Update gearbox status progress Mr. Eko P Mr. Hanafi Mr. Eko P

Mr. Eko P Mr. Firman Mr. Hanafi Mr. Hanafi

JUNE 2012
No 1. 2. 3. 4. 5. 6. 7. Time June 1,2012 June 4,2012 June 5,2012 June 6,2012 June 7,2012 June 8,2012 June 11,2012 Activity Description Breafing,house keeping and washing gearbox 16 2723 Continue washing and prepare spare part to assembly component gear box 16 S 2723 Assembly main shaft and input shaft Breafing and continue prepare housing gearbox and install main shaft. Continue assembly gearbox,install counter shaft etc. Breafing and finishing assembly gearbox Breafing and Assembly gearbox type 16 S 2723 s/n 510313 (install rear splitter) and painting gearbox Rapping gearbox type 16 S 2723, Packing expart gearbox, Painting gearbox, Disassembly gearbox Hino Breafing,Remove syncronizer from main shaft Hino Gearbox type 9 S 1315, Washing unit from grease Washing gearbox components type 16 S 2723 Breafing and Assembly main shaft type 16 S 2723, Assembly input shaft, install mainshaft, Adviser Mr Eko Mr.Eko Mr.Eko Mr.Eko Mr.Eko Mr.Eko Mr.Eko

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June 12,2012

Mr.Eko

9 10. 11.

June 13,2012 June 14,2012 June 15, 2012

Mr.Eko Mr.Eko Mr.Eko

counter shaft, and input shaft into housing

12.

June 18,2012

Breafing,completing gearbox with gear selector,rapping gearbox Continuing assembly gearbox type 16 S 2530 (install clutch housing, measuring shim, install rear splitter and rear housing) Stock taking spare parts 2012 Continuing stock taking 2012 Breafing, Disassembly main shaft gearbox type 16 S 2723 and washing housing gear box Continuing install bearing on counter shaft, install main shaft and counter shaft on gearbox housing recheck gearbox type 16 S 2723 Disassembly and assembly gear box. Presentation and prepare to back Semarang Back to Semarang.

Mr.Eko

13. 14. 15. 16.

June 19,2012 June 20,2012 June 21,2012 June 24,2012

Mr.Eko Mr.Bambang Mr.Bambang Mr.Eko

17. 18. 19. 20. 21.

June 25,2012 June 27,2012 June 28,2012 June 29,2012 June 30,2102

Mr.Eko Mr.Eko Mr.Eko