Professional Documents
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Dell Supply Chain
Dell Supply Chain
Dell at a Glance
Globally 2nd in computer hardware design, manufacturing and distribution with a market share of around 16%.(HP is 1st with 19%) Founded by Michael Dell in 1984. 1987 --first computer systems company to offer next-day, on-site product service . Greater than $50 Million sales per day through the internet with yearly revenue of $55.908 Billion with employee base of 78,000. Ventured in areas of storage products, workstation systems, online technical support, appliance servers, network switches, standardsbased point-of-sale offering for retail customers, recycling . Shipped more than 10 million systems in a single quarter (Q4, FY06)
Direct relationship, most efficient path Low cost and best value Built to order Customized systems Superior, tailored service and support Highest quality and most relevant technology
Material costs account for 74%($21 billion) a year for dell. Improving SCM by 0.1% has bigger impact than improving manufacturing process by 10% . Changing technology obsoletes Materials value by almost 1% per week .
Need to hold inventory at each step in value chain . Have to pay suppliers first before getting paid from customers .
90% supplies ordered online using integrated websites of supplier and Dell (B2B). 95% of suppliers situated very close to assembly plant hence coordination is easier. Dells factories have only 7 hrs worth of inventory for most items whereas industry wise it is around 10 days.
member team was set up for ERP ( SAP) implementation. Cancelled when costs shot up and flexibility of system went down. Reasons for no company wide ERP SAP is like cement, flexible when poured but rigid once it hardens. Decentralization of company into 4 major regions-America Europe , Asia and Japan . Focus on technology which should remain open, flexible and adaptive . Even a small error might be very costly . HP lost $160 million because of SAP implementation errors . Nike lost $100 million because of SAP demand planning error.
The G-2 architecture enables company to run best-ofbreed applications rather than only a single enterprise system.
RFID @ DELL
What is RFID
RFID stands for Radio Frequency Identification Devices. RFID is a 3 part technology consisting of: A reader A receiver with decoder A Transponder
RFID applications
Tracking code and Computer assembly instructions are added to the tray. This determines the specific line to which the tray should go to. At every stage of the assembly, the tags are read by the antenna for specific instructions.
Once assembled and tested, production information is inserted into the tags and sent to a shipping station. At the shipping station, the RFID tag transfers data to the control PC. This control PC uses this information to print the appropriate label.
Benefits of RFID
Production stops have reduced dramatically. Labor can be allocated by minimizing repetitive activities. Returns due to wrong shipping of products have been minimized.
Reduction of TCO
Dell aims to reduce TCO for its customers by improving its IT systems:
A shift from proprietary technologies to in house Dell capabilities. Pay as You Go model.
Increase performance and availability by scaling incrementally Minimize management overhead. Improve utilization rates.
Preserve capital.
Reduce TCO
2 Global Centers with 72 Dell PowerEdge 6650 servers. Dell uses Oracle 9i Database with Real Application Clusters (RAC) running on Red Hat Linux Advanced OS for servers.
Helps it scale easily and thus enabling it to accommodate any increase in storage system.
Manages 250 suppliers who handle 4000 components. Calculates schedules. Estimates surplus parts in the factory and in the supplier inventory.
Reliability
A single database is run on a cluster of Dell servers running on Intel processors. This ensures that the minute a server is down, another server automatically comes up and takes over.
B2B @ DELL
To quickly integrate customers who are capable today. Built a solution to integrate any customer who supports open industry standard of XML,EDI To help customers built a B2B solution for rapid deployment & connectivity. Providing hardware, software & consultation to help build a system which not only connects to Dell but even to other suppliers.
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Connection to more than 20 different industry Eprocurement (ERP) tools & usage of standard formatting protocols. Example- Ariba, Peoplesoft, SAP, EER, Peregrine,etc. Basic division into 2 parts: Supplier hosted solutions Dell will host the catalog . Customers will access their own custom catalog to retrieve their personalized configurations. Catalog maintenance by sales representatives.
"PunchOut" - authenticated access to the customer's catalog at Dell from the customer's Internet browser to facilitate shopping 2. Order Requisition - shopping cart data pulled back into the customer's ERP system and workflow processing 3. Electronic Purchase Order - sent back to Dell for automated order processing 4. PO Acknowledgement - response returned to customer
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Catalog information exported to a spreadsheet or file and either sent to the customer directly for inclusion in their own system or moved to the EProcurement vendor's network to be utilized and accessed there.
Information can become outdated so regular updates required. Customer bears a large burden of catalog maintenance.
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In order to maximize customer opportunities through B2B integrations, Dell has identified the primary criteria for quick, successful integrations. These are divided into two parts: Purchasing Focus: Developed or are developing an ecommerce strategy. Larger numbers of orders . More standardized configurations. Centralized procurement.
Technology focus: Dell's solutions are best designed for customers with some of these capabilities: Punch out capabilities in their ERP or access to an authenticated intranet. Dedicated development teams. ERP systems that can use or translate XML.
Dell Premier
Corporate customers account for almost 85% of revenue. Large corporate customers access Dell website called dell premier which is a customized version of dell.com. Access to product and service information tailored to a particular company. Can order PCs directly from a menu of configurations pre-approved by the company without going through normal purchasing channels or paperwork.
Orders put on Premier are automatically routed to higher managers for approval which eliminated paperwork and delays. Access to Dells own on-line internal technical support tools which is actually used by Dells Support personnel when a customer calls for help.
Premier sites can integrate with - Microsoft (Biztalk) Oracle, Peoplesoft , SAP ,etc .
The Dell Premier sites includes more than 500,000 pages of information and facilitates greater knowledge transfer. Gives detailed info on all the configurations(h/w and s/w) present in the customers pc which helps in quick decision making for customer if going for upgrades. The same configurations info helps Dell to make repeat business with customers by offering products specifically to them.
Dell e-learning
Need for training for continuous product development, while keeping a worldwide sales and service organization up to speed. Issues of quality, costs and no re-use Eedo's ForceTen chosen as the content development and delivery platform for e-learning programs Enabled Dell to own and control their content as well as the development process Higher quality training, cost reduction, re-use and translation facility. Result: Dell increases sales productivity by 20%, while reducing training development costs by 55%
Dell authentication
Challenge at hand: Integrate authentication and identity management for Microsoft Windows, UNIX, and Linux platforms Incorporate this into Microsoft Active Directory across the entire Dell infrastructure Solution: Vintela Authentication Services from Quest Software deployed with the help of Quest Professional Services
CRM @ DELL
CRM in Dell
Dell maintains special DB of its top 50 global customer. Maintains a Global Data Repository for all of its customer. Uses DB compiled by Dun & Bradstreet for 500 global companies for selectively targeting sales efforts .
Real Time CRM When a customer calls in for placing order then customer service links directly to Dells Real Time inventory . Depending on latest inventory data Dell can : Push Available inventory at lower cost. Promote latest/new products at higher cost. Provide add-on products with discounts .
Boeing as part of Federal Govt rule cannot use internet for doing business. Dell has adapted customized its offering to Boeings IT system . Dell uses EDI for processing orders from Boeing directly into its order management system.
30 Dell people take care of Boeings 140,000 Dell PCs forecasting future PC purchases, managing current inventory and securing needed service and support.
Starting 2005 Dell set up Kiosk locations at Shopping malls across US (Wal Mart Stores and other shopping malls), Canada ,China ,Japan and Australia where people can experience dell products . Customers place order for dell products to be delivered later.
Reasons for going for Hybrid Sales Model Biggest competitor HP gaining market share faster particularly in notebooks chiefly because of retail outlets. Low internet penetration in India and China two of biggest and fastest growing markets.
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