VIBNODE

Welcome
Causes of machine damage Online - why?

Online Condition Monitoring for standard applications

System
Meas. method Features Application Benefit

clever flexible

compatitive

Operation

PRFTECHNIK Condition Monitoring D-85737 Ismaning Germany www.pruftechnik.com

Causes of machine damage

Excessice machine vibration

Welcome
Causes of machine damage Online - why?

Other causes

Bearing damage
Misalignment

Imbalance

System
Meas. method Features Application Benefit

Misalignment

Seal wear Coupling damage Excessive machine vibration

Operation

Why Online Condition Monitoring?

Welcome
Causes of machine damage Online - why?
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System
Meas. method Features Application Benefit

Operation

F Easy recording of measurement data - even at difficult-to-reach measurement locations F Reduction of unscheduled shutdowns F Less warehousing of spare parts due to maintenance planning F Lower personnel costs and time overheads for recording measured data F Immediate alarm notification if condition deteriorates F Telediagnosis by external experts - reachable at any time and from anywhere F Online condition monitoring pays off

Online Condition Monitoring with VIBNODE

What is VIBNODE ? System for permanent monitoring of machine condition
Welcome
Causes of machine damage Online - why?

Typical machines ? Machines with constant or variable rotational speed ( motor - fan - pump - simple gears ) Monitoring parameters ? Machine vibration (overall / frequency-selective) Process parameters (0/4-20mA , 5V)

System
Meas. method Features Application Benefit

Operation

System overview
LAN, Internet, eMail

Communication
Ethernet, RS 232 Modbus TCP (OPC)

Welcome
Causes of machine damage Online - why?

Base unit
Data collection Evaluation Storage Communication

System
Meas. method Features Application Benefit Digital IN Digital OUT

Input / Output
Analog IN (6x / 12x) RPM/ Counter (1x / 2x) Digital IN / OUT (2x / 3x)

Operation

Cable & Sensors

LineDrive, ICP (Acceleration) Current (0/4-20mA) Voltage ( 5V) RPM (5-30V) Twisted-pair cable, PUR coated

Communication

return

PC (OMNITREND, Browser)

Welcome
Causes of machine damage Online - why? HTTP Ethernet Router Modbus TCP OPC Server/ Client HTTP, SMTP

System
Meas. method Features Application Benefit

Operation
PLS PLS (OPC)

VIBNODE base unit (1)

Analog input
6 channels = VIBNODE 6
Welcome
Causes of machine damage Online - why?

return Digital interface

12 channels = VIBNODE 12

System
Meas. method Features Application Benefit

Current LineDrive- or ICP (factory-made)

Current (0/4-20mA) or Voltage (5V) (selectable via jumper)

Operation

24VDC power supply Ring buffer,

16.000 overall values 48 FFTs

Rugged housing, IP 65

VIBNODE base unit (2)

Digital Interfaces
Welcome
Causes of machine damage Online - why?

return

1x RPM / counter (VIBNODE 6) 2x RPM / counter (VIBNODE 12)

Digital Inputs and Outputs

System
Meas. method Features Application Benefit

Ethernet, RS232

Operation

Data transfer with OMNITREND via HTTP (No FTP required!)

Inputs / Outputs
6 (12) analog measurement channels
Linedrive

return

Welcome
Causes of machine damage Online - why?

sensors, 5V, 0/4-20mA or ICP sensor, 5V, 0/4-20mA Permanent sensor supply Fast channel switchover 1 ADC (12 bit) Separate signal path for AC / DC signals RPM measurement (0/4-20mA)

Connections

Multiplexer

6 (12)

ADC (12bit)

System
Meas. method Features Application Benefit

1 (2) RPM/ counter

Impulse signal to RPM input

ADC (12bit)

1 (2)
counter

2 digital inpupts

Digital In 1-2

Operation

3 digital outputs
+ 24 V switch + 'System OK'

Digital Out 1-3 24V switch

System OK

Connections and cabling

return

Channel configuration via jumper

Welcome
Causes of machine damage Online - why?

Spring clips

System
Meas. method Features Application Benefit

Threaded fitting contains up to 3 cables

Operation

Twisted-pair cable, PUR coated

(VIB 90061) oil-resistant flame-retardant abrasion-resistant

Measuring methods
VIBNODE monitors overall values (trending) VIBNODE stores measurement data VIBNODE issues an alarm if a threshold is exceeded
Welcome
Causes of machine damage Online - why?

Details

Overall value calculation Evaluation of frequency bands

narrow- or broadband RMS or peak value Harmonics 1. 2. Alarm

System
Meas. method Features Application Benefit

Peak trend (2nd harm.)

t

Operation

RMS RMS trend f in Hz 10 1k t

VIBNODE features
Perfect entry-level solution for Online Condition Monitoring
Welcome
Causes of machine damage Online - why?

VIBNODE in comparison to...

System
Meas. method Features Application Benefit

compact competitive smart modular simple configuration

FFT spectrum (a, v) Envelope spectrum RPM Current (0/4-20mA) Voltage (5V)

Operation

Easy to operate 8 perfect coordinated measurement setups Rings buffer for 48 FFTs 24VDC supply Rugged housing (IP 65) Web server & eMail server Ethernet, serial interface (RS232)

VIBNODE application: Fan

Fan in air-conditioning system

Welcome
Causes of machine damage Online - why?

Typical meas. locations

Drive / shaft: DE: horizontal, axial & radial NDE: horizontal radial Coupling: RPM measurement, non-contact

System
Meas. method Features Application Benefit

External specialist

Operation

Interner Experte

PCS Router/ Modem

Ethernet (Modbus TCP, HTTP)

Application: Fan
What should be monitored?
Rot. speed = 1498 rpm (= 25 Hz)
Welcome
Causes of machine damage Online - why?

Online systems in use

Imbalance Misalignment Electrical problems

Spectrum, vibration velocity - 400 Hz

Narrow-band monitoring: - 25 Hz (Imbalance) - 50 Hz (misalignment) - 100 Hz (electrical problems)

System
Meas. method Features Application Benefit

Wear

Spectrum, vibration velocity - 10 kHz

Broad-band monitoring: RMS overall value

Operation

Bearing condition

Envelope spectrum, vibration velocity - 10kHz

Narrow-band monitoring: Characteristic frequencies

Online systems in use (1)

Industry / aggregate
Welcome
Causes of machine damage Online - why?

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Specific
many, close standing pumps long meas. cycles 1 EX barrier per string many locations (approx. 120) long meas. cycles overall values only low costs per channel Single aggregate 4 meas. channels RPM constant Industrial Ethernet Overall value (ISO) + Imbalance

System
VIBRONET Signalmaster

Petrochemical industry / Crude-oil pump

System
Meas. method Features Application Benefit

Cogeneration plant / heat exchanger pump

VIBRONET Signalmaster

Cement plant / Blower

VIBNODE

Operation

Online systems in use (2)

Industry / aggregate
Welcome
Causes of machine damage Online - why?

< return

Specific
many, close standing locations -> low costs per channel time-synchronous averaging 2-channel measurements, synchronous (Orbit) Envelope, selectable filters (variable RPM, bearing size) Industrial Ethernet low channel count (appr. 8) -> low costs per channel complex application variable load & RPM (Planetary gearbox) Wide dynamic range

System
VIBROWEB

Paper plant / Roller drive, bearings (dry section)

System
Meas. method Features Application Benefit

Cement plant / Gearbox, vertical mill

VIBROWEB XP

Operation

You'll profit from it (1)

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Welcome
Causes of machine damage Online - why?

Entry-level solution
VIBNODE is the perfect system to start with Online Condition Monitoring: low investment costs, expandable at any time, trouble-free installation and easy operation.

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Universal
VIBNODE covers all relevant monitoring tasks on standard machines.

Simple conversion from offline to online

The same sensor installation is used - VIBNODE only replaces the existing channel switch.

System
Meas. method Features Application Benefit

Compact
Mounting near by the machine saves space and reduces cabling costs.

Operation

Fast connection to PCS

Modbus TCP on ethernet for fast transmission of overall values and status information to PCS

You'll profit from it (2)

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Welcome
Causes of machine damage Online - why?

Short measurement cycles

Permanently supplied transducers reduce the measurement cycles to a minimum - ideal, for example, for machines with variable RPMs or changing load.

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Convenient remote access

Check alarms, overall values and status information online - from any PC with an Internet browser.

Evaluation & archiving of data

Straightforward data evaluation, archiving and setting up of the measurement parameters with OMNITREND PC software

System
Meas. method Features Application Benefit

24V power supply

VIBNODE can be connected to an existing 24V power supply (e.g. machine control). No additional AC power line must be laid.

Operation

Optional
EX protection Analog outputs (4-20mA)

Simple to use - easy to learn

Welcome
Causes of machine damage Online - why?

Status Overall values System

Ethernet, RS 232

System
Meas. method Features Application Benefit

Browser (HTML)
Check alarm condition online Display overall values

OMNITREND
PC software for: Data evaluation & storage Documentation System programming (set up alarm bands, meas. cycles,...)

Operation

Welcome
Causes of machine damage Online - why?

Thank you for your attention

System
Meas. method Features Application Benefit

More information can be found on our website:

Operation

www.pruftechnik.com