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Measurements

Chapter Four

Measurement Systems Analysis

Measurement accuracy and precision

Measurement Systems Analysis

Accuracy and precision

Measurements are said to be accurate if their tendency is to center around the actual value of the entity being measured. Measurements are precise if they differ from one another by a small amount. What can you say about the causes relating to each type?
Measurement Systems Analysis

Measurement Systems Analysis

2 observed

2 product

2 gage

Measurement Systems Analysis

Measured Value
Measured Value = (TV + Ac + Rep + Rpr)
TV = true value Ac = gauge accuracy Rep = gauge repeatability Rpr = gauge reproducibility

Measurement Systems Analysis

Measurement system components

Equipment or gage

Type of gage

Attribute: go-no go, vision systems (part present or not present) Variable: calipers, probe, coordinate measurement machines

Unit of measurement - usually at least 1/10 of tolerance


Measurement Systems Analysis

Operator and operating instructions

Measurement error

Measurement error is considered to be the difference between a value measured and the true value.

Measurement Systems Analysis

Types of gage variation

Systematic variation

Accuracy - improper calibration Reproducibility - different persons using same equipment with different techniques Stability - wear, deterioration, environment

Periodic variation

Random variation

Repeatability (unable to locate part to be measured)


Measurement Systems Analysis

Types of measurement variation

Accuracy

Stability Reproducibility
Repeatability
Measurement Systems Analysis

Accuracy
Difference between the true average and the observed average.
(True average may be obtained by using a more precise measuring tool) Accuracy or mean bias

True average Observed average

Measurement Systems Analysis

Stability
The difference in the average of at least 2 sets of measurements obtained with a gage over time.
Stability

Time 1

Time 2

Measurement Systems Analysis

Reproducibility
Variation in average of measurements made by different operators using the same gage measuring the same part.

True Average

Operator C Operator B Operator A


Measurement Systems Analysis

Repeatability
The random variation in measurements when one operator uses the same gage to measure the same part several times.
Observed Average

True Average

Repeatability

Measurement Systems Analysis

How do we improve gage capability?

Reproducibility

operator training, or more clearly define measurement scale available to the operator gage maintenance gage redesign to better fit application

Repeatability

Measurement Systems Analysis

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