Major activities for ROH of BOXN wagon

1. All activities of Intensive examination 2. Check & rectify corrosions of the side wall skirting

3. Check & rectify cracks in side pillar

4. Patch body, roof, door, floor plate etc 5. Straighten buldged ends 6. Repair Angle irons, stanchions, crib angles etc 7. Maintain CASNUB bogie dimensions

8. Check airbrake system with SWTR

9. Clean dirt collector

10. Change rubber seal of angle cock, dirt collector 11. Change MU washer 12. Change rubber seals in main pipes and branch pipes 13. Check coupler body 14. Check CBC contour

15. Check Knuckle nose

16. Check Knuckle stretch 17. Examine lock in coupler mechanism

18. Check draft gear for stucking

19. Check draft gear pocket clearance

MAINTAINING CASNUB BOGIE COMPONENT DIMENSION

BOLSTER Check slope pocket liner, replace when < 5 mm Check rotation stop lug, replace liner when < 514 mm Check Inner column gib, replace liner when >142 mm

Check land surface, replace liner when < 442 mm

Check outer column, renew by welding >241 mm

Maintaining CASNUB bogie component dimension contd 2. SIDE FRAME Check friction column, replace liner when > 455 mm Check column side, replace liner when < 209 mm Check anti rotation lug, replace liner when > 426 mm

Check key seat to pedestal, replace liner when > 276 mm

Check Crown roof, replace liner when for

22WM > 321 mm

22NL > 321 mm

Maintaining CASNUB bogie component dimension contd

Check Pedestal crown, renew by welding when > 147 mm Check pedestal jaw, replace liner when for

22W > 275 mm

22WM > 283 mm NLS > 195 mm NLL > 241 mm Check pedestal sides, replace liner when for

22W & 22WM < 102 mm

NL < 78mm

Maintaining CASNUB bogie component dimension contd

WEDGE Check slope surface, renew by welding < 7 mm

Check vertical surface from center line of spigot, replace liner when< 56 mm
CENTER PIVOT BOTTOM

Check vertical side, renew by welding when wear for

22W > 4mm 22WM, NL > 3 mm Check seat side, renew by welding when wear > 3 mm

Maintaining CASNUB bogie component dimension contd

ADAPTER Check crown surface, replace if worn reaches to relief depth

Check side lug

Check thrust shoulder, replace if depth > 0.7mm Check machined relief, replace if depth > 0.8mm

COIL SPRING
Replace Outer spring when free height < 245 mm Replace Inner spring when free height < 247 mm Replace Snubber spring when free height < 279 mm

Maintaining CASNUB bogie component dimension contd WHEEL &AXLE and BEARING Check axle by ultrasonic test Clean & lubricate axle end holes Turn wheel to WWP Check bearing for unusual sound, external damage, loose backing ring, vent plug Replace locking plate Clean & lubricate axle end cap screw Change load zone area of cup