BAJA SAE INDIA 08

TECHNICAL WORKSHOP
TRANSMISSION DETAILS

WE ARE PROVIDING YOU WITH THE FOLLOWING INFORMATION, IN ORDER TO ENABLE YOU TO PACKAGE THE TRANSMISSION IN THE BAJA VEHICLE.

DETAILS OF DRESS LEVEL AT WHICH WE HAVE SUPPLIED YOU THE TRANSMISSION (WITH PHOTOGRAPHS OF PARTS AS LAID OUT FOR ASSEMBLY) GEAR RATIOS DETAILS OF CLUTCH ACTUATING MECHANISM

DETAILS OF FORWARD GEARS ACTUATING MECHANISM

DETAILS OF REVERSE GEAR ACTUATING MECHANISM DETAILS OF THE TRANSMISSION MOUNTING ORIENTATION / LUBRICANT CAPACITY DETAILS OF FINAL DRIVESHAFT OPERATING ANGLES

DRESS LEVEL GUIDELINES

DRESS LEVEL AT WHICH WE HAVE SUPPLIED YOU THE TRANSMISSION IS FOR YOUR BENEFIT

WE HAVE SUPPLIED IN ASSEMBLED CONDITION

WHATEVER PARTS YOU WILL NEED TO COMPLETE THE VEHICLE ARE SUPPLIED IN LOOSE CONDITION EXPEDNDABLE PARTS (LIKE PACKINGS / FASTENERS / LOCKS ETC ARE SUPPLIED IN MULTIPLE QUANTITY

Schematic Layout of Clutch

Clutch

Schematic Layout of Clutch & Transmission Differential Engine Crank Shaft

Gear Box

Clutch

GEAR RATIOS
GEAR RATIOS OF M&M TRANSMISSION FOR MINI BAJA PROJECT ARE 1 ----- 31.48:1 2 ----- 18.70:1 3 ----- 11.40:1

4 ----- 7.35:1
R ----- 55.08:1

DETAILS OF CLUTCH ACTUATING MECHANISM

CLUTCH CABLE ACTUATING BELL CRANK LEVER ----- INPUT DIMENSION = 134 MM

CLUTCH CABLE ACTUATING BELL CRANK LEVER ----- OUTPUT DIMENSION = 31 MM

CLUTCH CABLE ACTUATING BELL CRANK LEVER----- ANGLE OF OPERATION = 40.6 DEGREES CLUTCH OPERATING LEVER ON TRANSMISSION ----- LENGTH = 85 MM CLUTCH OPERATING LEVER ON TRANSMISSION ----- ANGLE OF ACTUATION = 21.3 DEGREES

DETAILS OF FORWARD GEARS ACTUATING MECHANISM

THE ZERO LINE IS CONSIDERED AS THE LINE PASSING THROUGH THE CENTRE OF THE GEAR SHAFT OPERATING SECTOR, CUTTING AT THE PEAK BETWEEN THE TROUGHS OF THE THIRD AND THE FOURTH GEARS 1ST GEAR ----- 56.25 DEGREES 2ND GEAR ----- 42.83 DEGREES
A = SECTOR CENTRE

3RD GEAR ----- 30.12 DEGREES

4TH GEAR ----- MINUS 11.25 DEGREES DOUBLE CABLE ATTACHING RADIUS DEFINITION =
7 MM A 24 MM

B = CABLE CENTRE

DETAILS OF REVERSE GEAR ACTUATING MECHANISM

REVERSE GEAR OPERATING LEVER ON TRANSMISSION ----- LEVER LENGTH = 45 MM

REVERSE GEAR OPERATING LEVER ON TRANSMISSION ----- ANGLE OF OPERATION = 51.5 DEGREES

DETAILS OF THE TRANSMISSION MOUNTING ORIENTATION / LUBRICANT CAPACITY

90 MM HORIZONTAL HORIZONTAL FROM ENGINE

12.6 DEGREES 3
REVERSE TO WHEELS

OIL CAPACITY = 1250 CC + 100 CC - 0

DETAILS OF FINAL DRIVESHAFT OPERATING ANGLES

FULL ANGLE ----- 15 DEGREES

FULL JOUNCE ----- 3 DEGREES

FULL REBOUND ----- 12 DEGREES