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5 S Management System: Date:-24 Oct 10 by Mahesh Limaye
5 S Management System: Date:-24 Oct 10 by Mahesh Limaye
Definition
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Different wastes
Defect Over production Waiting Not utilizing persons talents Transportation / material handling Inventory Motion Excessive processing
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4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4
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What is 5S
5S Original Japanese
1S 2S SEIRI (Segregation) SEITON (Arrangement)
Meaning in English
Sort out unnecessary items in the workplace and discard them Arrange necessary items in good order so that they can be easily picked for use A place for everything Everything in its place Clean your workplace thoroughly so that there is no dust on floors, machines and equipments
3S
SEISO (Clean)
4S
5S
SEIKETSU (Standardize)
SHITSUKE (Discipline)
INDICATOR OF SUCCESS 1. Decrease in unnecessary items and reserve stock 2. Percentage of area / space saved
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Potentially Useful
Consider where useful and move to designated place
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Lifting tackles
And pantry
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3.
Horizontal, vertical surfaces clean and have no unwanted items. However, storage areas, record rooms disorganized.
Storage areas, machines, offices are clean. All materials, furniture, documents properly organized, labeled and numbered. Factory / office is immaculate at all times
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4.
5.
Workshop signanges
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Sustenance
Commitment from the top leadership Participation from all people in the organization. Allot a day and time for the activity Understanding of following:
1. 2. 3. 4. 5. 6. A clean workplace is high in PRODUCTIVITY A clean workplace has high QUALITY A clean workplace keeps COST down A clean workplace ensures DELIVERY on time A clean workplace is SAFE for people to work A clean workplace is high in MORALE
The program would be more effective when it is included in the small group activities
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Excellence through 5S
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THANK YOU
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