MAHARANA PRATAP UNIVERSITY OF AGRICULTURE & TECHNOLOGY COLLEGE OF TECHNOLOGY AND ENGINEERING, UDAIPUR DEPARTMENT OF ELECTRONICS AND COMMUNICATION

ENGINEERING A INDUSTRIAL TRAINING REPORT TAKEN AT: J.K.LAXMI CEMENT LTD. ( SIROHI)

BHANWAR LAL
ELECTRONICS AND COMMUNICATION THIRD YEAR (B.E.) 2011-2012

Singhania group of industries Jk-paper, Jk-tyres, Jk-cement, Jk-agro., Jk-power plant. Last year gross income 1519 cr. Share price Rs 5 (equality share)

 Energy Conservation Award 2011"

Energy Conservation Award", Certificate of Merit Best Employer Award 3rd time in a row

Green Manufacturing Excellence Award 2011

Cement is a mixture of limestone, clay, silica and gypsum. It is a fine powder which when mixed with water sets to a hard mass as a result of hydration of the constituent compounds and can join different components or members together to give a mechanically strong structure .

 Mining
Crushing Grinding

Calcination
Mixing of gypsum and fly-ash. Packing of cement.

1.CHEMICAL LAB
In this lab chemist checks the chemical composition of cement in every half hour by using chemical reactions. A. The lab has standard specimen of cement, coal, lime stone and other useful raw and manufactured cement. B. These specimen are used to compare the manufactured cement

2.ONLINE LAB.
It uses three types of analyzer. A. X-RAY MACHINE. B. CROSS BELT ANALYSER. C. COMPUTER APPLICATION.

 In this lab damaged devices and faulted circuits

are repaired.

 In this room the engineer monitors the process

and devices. For monitoring they uses four cctv camera and eight computer. These computers are connected with DCS.

 HPM (High Performance Manager)

It uses powerful multiprocessor dedicated to perform specific tasks. It consists of HPMM & I/0 sub-system. Redundant HPMM card files. HPMM consists of communication processor and modem, I/0 link interface processor and control processor. Filed termination assembly. The I/0 sub-system consists of redundant I/0 link and the I/0 processor. These I/0 processors handle all fields I/0 for both data acquisition and control functions. Power system.

Quality checking

sound speed

Temperature Pressure

level weight

vibration

Temperature Measurement
(1) RTD (3) PYROMETER

(4) SHELL SCANNER

(2) THERMOCOUPLE

(5) TEMPERATURE TRANSMITTER

RTDs are manufactured from metals whose resistance increases with temperature: RT = RO[1+a(t-to)] Where, Rt = Resistance at temperature t Ro= Resistance at standard temperature t = temperature coefficient

A thermocouple circuit is formed when two dissimilar metals are joined at both ends. Thomas Seebeck

A pyrometer has an optical system and a detector. The optical system focuses the thermal radiation onto the detector. The output signal of the detector (temperature T) is related to the thermal radiation or irradiance j* of the target object through the stefan-boltzmann law, the constant of proportionality , called the stefan-boltzmann constant and the emissivity of the object.

The KILNSCAN infrared line scanner is used for rotary kiln shell temperature monitoring. This system enables to prevent risks of hot spot formation on the shell, to early detect refractory brick fall, to determine coating thickness and to evaluate the kiln thermal warp amplitude

 Pressure transmitter
Differential pressure transmitter

 It is used to measure the

difference between two pressure. Also used to measure the simple pressure. Analog o/p: 4-20mA Capacitive type

 Vibration sensor
Vibration sensor system

AC signal from sensor

AMPLIFIER

DC O/P OF 0-10 vlt OR 4-20mA

ALARM

Default alarm value limits of 4,5 mm/s - Stainless steel sensor - Analog output 4 ... 20 mA - With digital display - Measurement range: 0 ... 25,4 mm/s

 Weigh feeder
Loss in weigh feeder Solid flow meter

Load cell

Level measurement

LEVEL SENSOR

NLG

CAPACITIVE TYPE

ROTATING PADDEL TYPE

SPEED MEASUREMENT

Tacho-generator

Tachometer

Tacho-generator
tachometer is connected to the machine whose speed is to be measured. When armature revolves in the field of permanent magnet emf proportional to the speed is generated. This can be measured directly or after suitable conversions to find the speed of the machine.

Tacho-meter
Its a digital form of tachogenerator. It gives reading in digit and also measure the speed.

DC DRIVE

GAS ANALYZER OPACITY SCANNER

AC DRIVE (VFD)

SPRS

CCTV CAMERA

SOLENOID VALVE

LOAD CELL