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W1 Basic Mould Construction
W1 Basic Mould Construction
W1 Basic Mould Construction
INTRODUCTION
tooling. to form plastic material to the desired product. producing large numbers of plastic parts.
MOVING HALF
MOULDED PART
Basic Mould Construction
FIXED HALF
3
INTRODUCTION
MOULDED
Multi impressions
Basic Mould Construction 4
MAIN COMPONENTS
Impression
Cavity insert Core insert
Feed sys. Guidance components Cooling channel Ejection components Mould plate fastening system
Basic Mould Construction 6
Injection Molding Injection molding is the most important process used to manufacture
plastic products. It is ideally suited to manufacture mass produced parts of complex shapes requiring precise dimensions. It is used for numerous products, ranging from boat hulls and lawn chairs, to bottle cups. Car parts, TV and computer housings are injection molded.
Injection Molding
Chee 490
26.7
Injection Molding
Chee 490
26.8
Injection molding machines are classified by an international convention: Manufacturer T/P where T is the clamping force in metric tons, and P is defined as:
maxpmax P 1000
Where max is the maximum injection volume (cm3) and pmax is the maximum injection pressure (bar).
Injection Molding Chee 490 26.9
B. Polymer compound properties Viscosity - temperature and shear rate Thermal diffusivity and heat of fusion (if semi-crystalline) Density versus temperature profile C. Mold design Cavity, gate and runner dimensions and layouts
Injection Molding Chee 490 26.10
Injection Molding
Chee 490
26.11
Injection Molding
Chee 490
26.12
Injection Molding
Chee 490
26.13