Professional Documents
Culture Documents
In Pursuit of The Perfect Plant Webcast
In Pursuit of The Perfect Plant Webcast
VP BU
Varying process conditions lead to
CIO
Cant see business performance to plan, and recommend new plans to affect results
VP Sales VP Manuf.
Plant Manager
Planners
Plant Manager
Plant Manager
MANUFACTURING PLANT
MANUFACTURING PLANT
MANUFACTURING PLANT
Missed orders
CUSTOMER
Orders returned
Hidden capacity
obscured by inefficient grade transitions & conservative operation
Missed Opportunity
Demand
Operational Planning
Supply
Manufacturing Execution
is monitored and nearly event free due to proactive monitoring and automated event handling that is tightly coupled with EAM and the enterprise
Asset Performance
Manufacturing Execution
Improved Quality
Improved Compliance
Delivery
MII
Best Practice
Hardware
Valued Partners
Software
SAP ERP
Adaptive Manufacturing
Manufacturing Operations
SAP Manufacturing (SAP ERP)
SAP MII enables adaptive manufacturing by synchronizing manufacturing A Single Version Reliably produce operations with the of enterprise to deliver a single version of the truth and drive the Truth to target with manufacturing excellence. across the year-to-year
Enterprise process and cost improvement
Manufacturing Intelligence
Manufacturing Integration
SAP MII
Manufacturing Synchronization
Manufacturing Excellence
SAP NETWEAVER
Other SAP Bus. Solu tions Manufacturing Intelligence Dashboards
SAP BI
MES Manufacturing Execution Systems, EMI Enterprise Manufacturing Intelligence, BW Business Warehouse (from SAP) SFAC Shop Floor Automation & Control,
SAP MII synchronizes manufacturing operations with the enterprise, in heterogeneous IT landscapes
Enterprise SAP NETWEAVER
Other SAP Bus. Solu tions Manufacturing Intelligence Dashboards
Real-time events/alerts Order status Charge rates Life of inventory Yields Completions and usage Start and stop times Quality and lab data Process history Best practice deviations Efficiency Downtime tracking Rework scrap rates
SAP BI
$14 million in annual savings due to quality cost savings and process improvements from extending QM Improved Overall Equipment Effectiveness (OEE) from 65% to 80%; implemented in 120 days Savings of $10 million in first year due to improved supply chain processes and visibility; implemented in 120 days
Deployed SAP xMII in over 30 plants globally for process improvement; 20 X ROI in the first two years
Near-time visibility into customer orders across multiple plants from scheduling to dispatching Proactively detect machine, material, labor, and quality issues before customers do Evaluate real-time KPIs* and actual production costs and variances against targets Respond rapidly and cost-effectively to manufacturing exceptions Monitor, measure, analyze and control cost and target variances Balance manufacturing priorities against changing demand conditions-align with business objectives
Visibility
Responsiveness
*KPI Key Performance Indicator
Improve manufacturing processes and customer satisfaction - leverage new revenue opportunities
Minimize inventory, rework, overtime, and expediting costs consistently meet budgets Improve employee productivity, morale and quality of work life
Performance
Questions?
Thank you