Industrial Energy Management System:

Electrical Process System configuration Functionality Advant EMS References Benefits

Why Energy Management System?

Critical Loads Limited In-plant Generation Insufficient reliability of Public Grid
Several Generators Contracted Power Importation Different Electrical Operational Configurations possible Complex Distribution Networks Local only Control facilities

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Load Shedding

Power Control

Mode Control

SCADA

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Advant Energy Management System

X-terminal Personal Computer MES or ERP Server

Plant Network Advant Station 515 OS, IMS, ES AdvaCommand AdvaBuild AdvaInform Advant Station 520i OS, IMS, ES AdvaCommand AdvaBuild AdvaInform

Control Network (optical and/or electrical)

Advant Controller 400

Advant Controller 400

Advant Controller 400

ABB Network Partner

Advant Controller 400

FEEDER TERMINAL

REF541

Advant Process Control

Advant Safety System

ABB Transmit Oy Network Partner

S800 I/O

S100 I/O
ABB Network Partner

Uaux = 80...2 65 Vdc/ac

fn = 50 Hz

Ion = 1/5 A (Io)

Un = 100/110 V (U)

1MRS xxxxxx
98 15 0

In = 1/5 A (I)

Uon = 100/110 V (Uo)

9 50 9

Fieldbus

REF 500
FEEDER TERMINAL REF541

INSUM

ABB Transmit Oy Network Partner

Uaux = 80...2 65 Vdc/ac

fn = 50 Hz

Ion = 1/5 A (Io)

Un = 100/110 V (U)

1MRS xxxxxx
98 15 0

In = 1/5 A (I)

Uon = 100/110 V (Uo)

9 50 9

Substation W

Substation X

Substation Y

Substation Z

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Functionality Advant EMS

Load Shedding

Without With Load Load Shedding Shedding

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ABBs starting-point for Load Shedding

Secure electrical power to critical loads Minimal disturbance to plant operation No spurious operation

15MW G1

20MW
G2

30MW

M1

M2

M3

M4

M5

M6

M7

9MW 6MW (5) (3)

1MW 20MW (1) (3)

10MW 7MW 12MW (2) (4) (5)

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Load Shedding: The types

Fast Load Shedding on Loss of Power Resources Load Shedding on Frequency Drop Slow Load Shedding on Overload Slow Load Shedding for Peak Shaving Manual Load Shedding

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Advant EMS Load Shedding: Keywords

Fast
Exact

Flexible
Coordinated Deterministic Security and Reliability Accurate Event Logging Operator Guidance Independent Back-up System

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Functionality Advant EMSDiagram Generator Capability

Load Shedding Active and Reactive Power Control

P Rotor Instability Line

Maximum Excitation (Rotor Heating) Turbine Maximum

MVA-circle (Stator Heating) Minimum Minimum PF-Leading Excitation Minimum PF-lagging

Operating Minimum
Q-Lead Q-Lag

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Active and Reactive Power Control

Active Power Sharing: Efficient power generation Power Import optimization Avoid component overloading Spinning reserve optimization Standby optimization Reactive power sharing: Achieve stable operation Power Factor optimization

Q-Lead

Q-Lag

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Overview of the control mode of the turbine/generator unit Overview of the control mode of the turbine

Overview of the control mode of the generator

Overview of the measurements and the setpoints Working point of the turbine and the generator

Overview of the operation of the network Setpoint to the turbine and the generator 10 Dynamic keys for operator control

Functionality Advant EMS Mode Control

Load for Generators Shedding Active for Turbines and Reactive Power Control Mode Control for Transformers
for Switchboards

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 EMS Functionality Advant Supervision, Control and

Data Acquisition

Load Shedding Active Controls - Select Before Execute and Reactive Power Control Control Mode Status Indications Supervision, Control and Data Acquisition (SCADA)

Clearly Structured Presentation

Consistency Analysis Time Tagged Events (1 ms resolution) Alarmhandling, Reports, Trends Supervision and Self Diagnostics Single Window concept

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Integration with subordinated systems

Satellite Time Receiver (GPS) Alarm annunciators SF-6 Density Monitoring Units Motor Control Centers Battery Chargers Meteorological Stations Diesel Generators Generator- and turbine controller Protection and Control Units

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Integrated Protection & Control Units

Protection
Measuring of U,I,E, calculation of P &Q Monitoring & Control Interlockings Alarm annunciation Event Time Tagging Disturbance Recording Local storage of trip-events
Uaux = 80...2 65 Vdc/ac
fn = 50 Hz

ABB Network Partner

FEEDER TERMINAL

REF541

CB SPRING READY Measured Events Values CB OUT IL1 TRUCK NOC3Low: Amps E3 800 IL2 Amps 99-07-06 18:34:23:230 803 TEMPERATURE HIGH IL3 Amps 801 Io NOC3Low: E2 0 Iob 99-07-06 14:25:52:720 0 SF 6kV GAS DENSITY 20 U12 U23 kV CB-HCU2: Opened 20 U31 kV 99-07-06 14:02:48:430 20 U1 kV 11.5 U2 kV 11.5 U3 kV 11.5 Uo - Volts 0 LOADSHEDDED
ABB Transmit Oy N e tC-button wo r k Down Pa r to t nscroll e r view Use Up and to clear Events

Ion = 1/5 A (Io)

U n = 100/110 V (U )

1MRS xxxxxx
98 15 0

In = 1/5 A (I)

Uon = 100/110 V (Uo)

9 50 9

Serial communication to Advant EMS

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Integration with supervisory systems

Plant Information Systems - MIS Regional Dispatch Centers Power Generation Coordination Centers Energy Trading Utility Management Systems Process DCS

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Functionality Advant EMS Reacceleration

Triggered by Load Shedding or Undervoltage Load Shedding Active Individual motors and Reactive Power Control Control Mode Priority per motor Control and Data Acquisition (SCADA) Supervision, Max. allowed time delay per motor Reacceleration Network configuration check Network restoration

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Functionality Advant EMS Synchronization

Automatic Synchronization after boiler trip Load Shedding Automatic Synchronization initiated by operator Active and Reactive Power Control Mode Semi Automatic Synchronization Control Control and Data Acquisition (SCADA) Supervision, Manual Synchronization
Reacceleration Synchronization

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ABB Advant Energy Management Systems

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Advant EMS Type Circuits

Circuitbreaker Control Transformer Control Motor Control Generator Control Active Power Control Reactive Power Control Load Shedding Reaccelaration Network Configuration Determination

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References
HAR, refinery in Greece

Shell Pernis refinery in the Netherlands

Shell BLNG in Brunei Hoogovens, steel-industry in the Netherlands

ThaiOil, ThaiLube, RRC refineries in Thailand

La Roche, CHP in UK Petrobras: REPAR, REDUC, RLAM refineries in Brazil

Reliance: Hazira & Jamnagar refineries in India

Omar, refinery in Syria ABB Advant Energy Management Systems
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And thus ABB Advant EMS helps you to:

Avoid Black-outs Achieve Stable Operations Energy cost savings Minimal operator requirements Optimized network design Minimise cabling and engineering Single window for all plant data Maintenance support Ensure high availability and reliability