Summary of Existing Heat Loads

CHILLER EXISTING LOADS WITH MARGIN

KEY ISSUES IMPACTING CHILLER PERFORMANCE

1. Plant Wind Directions Issue Impacts finalization of Chiller Layout 2. Impact of Wind Direction and Wind Speed on Chiller Capacity 3. Summary of Existing Heat Load Requirements 4. Existing and Reduced Capacity of Chillers due to Wind Direction and Wind Speed 5. Revised Required Heat Loads due to TSPC

6. Chiller Capacity Evaluation with Revised Loads

7. Conclusion

NW Wind Direction Determination

Engineering Standard - SAES-A-112 31 October 2006 -- Saudi Aramco DeskTop Standards

Conclusion: WIND DIRECTION IS NW

PLANT WIND DIRECTIONS ISSUE REVISED CHILLERS LAYOUT

LOOK SEE CFD MODEL - DRAFT

Nomenclature
Wind 15 14 13 12 11

25

24

23

22

21

Scenarios Run
Wind from 45 degrees Wind speeds (mph) of (Iteration Number in parenthesis): 10 (0 500) 15 (501-1000) 20 (1001-1500) 25 (1501 2000) 30 (2001 2500) 35 (2501-3000) 40 (3001-3500) 50 (3501-4000) 60 (4001-4500) 70 (4501-5000)

Temperature Map
Top View 20 mph

Temperature Map
Top View 70 mph

Recirculation Temperature

Quantitative Summary
Average Inlet air Temperature increase (degree F)

Chiller
Wind Speed 10 mph 15 mph 20 mph 25 mph 30 mph 35 mph 40 mph 50 mph 60 mph 70 mph 17 15 15 13 13 12 11.5 9 8 6 14 14.5 12.5 13.5 13.7 14.5 14.5 13.5 12.5 12 14 14.5 12.5 13.5 13.7 13.5 13 12 9 9 14 14.5 12.5 13.5 13.7 14 13.7 13 12.5 11.5 9 9.5 11 11 11.5 11 11 10.5 9.5 9.5 14 17 20 18 18 18.5 18 16.5 13.5 12.5 19 19 20 18 18 11 10.5 9 8.5 8 16 17 18 18 18 14.5 11 9 9 9 14 13 11 11 12 13 12.5 9 7.5 7 11 10.5 11.5 10 10.5 10.5 10.5 9.5 9.5 9 11 12 13 14 15 21 22 23 24 25

Quantitative Summary
Percent of inlet air that comes from the outlet of a cooler
Chiller Wind Speed 10 mph 15 mph 20 mph 25 mph 30 mph 35 mph 40 mph 50 mph 60 mph 70 mph 57 50 50 43 43 40 38 30 27 20 47 48 42 45 46 48 48 45 42 40 47 48 42 45 46 45 43 40 30 30 47 48 42 45 46 47 45 43 42 38 30 32 37 37 38 37 37 35 32 32 47 57 67 60 60 62 60 55 45 42 63 63 67 60 60 37 35 30 28 27 53 57 60 60 60 48 37 30 30 30 47 43 37 37 40 43 42 30 25 23 37 35 38 33 35 35 35 32 32 30 11 12 13 14 15 21 22 23 24 25

Reduced Chiller Capacity:

Based on the Preliminary CFD model the average temperature increase to the inlet of chillers is 12.4 0F.

The chiller capacity of 408.1 Tons was based on ambient temperature of 107.6 0F. Considering the effect of NW wind the inlet temperature is estimated to be 107 + 12.4 = 120 0F
Using the Performance data at various ambient temperatures provided by Zamil, the reduced capacity at 120 0F ambient temperature is 373.5 Tons Total Capacity of 23 Chillers with NW Winds Impact = 373.5 x 23 = 8590.5 Tons

Original Total Capacity of 23 Chillers with NW Winds Impact = 9386 Tons

Reduction in Chillers Capacity Due to Wind Direction and Speed = 795.5 Tons OR 8.48% Total Plant Existing Loads = 8182 Tons Margin Available in Existing System = 408.5 Tons OR 4.99%

Margin Recovery and Evaluation

1. Doosan Loads Decreased Due to Reduction in Water Requirements from 1100 m3/hr to 1000 m3/hr. The corresponding load based on 1000 m3/hr is 2906 Tons. Credit Due to Revised Water Flow Requirements = 3194 2906 = 288 Tons. Revised Plant Heat Loads Required = 7,894 Tons Margin Including UST (GT Workshops) = 696.5 Tons OR 8.82% 2. Credit From GT Workshops Load Removal: TSPC replaced GT Workshops with Small Offices for which self contained DX Units will be installed without he use of Chilled Water. The existing required load for each UST building is 44.3 Tons. Removal of these buildings will result in a reduction of 44.3 x 6 = 265.8 Tons. The new revised loads without the UST buildings = 7,894-265.8 = 7,628.2 Tons Margin Excluding the GT Workshops = 8,590.5 7,628.2 = 962.3 Tons OR 12.62% Conclusion The existing chilled water plant with 23 chillers in operation and 3 in standby and considering the impact of NW wind are adequate to provide the required chilled water to and Plant buildings.

FACTORY TEST SET UP

Attachment 2 Chiller Testing Facility

Attachment 2

Attachment 2 Chiller Test Setup with Temp. Probes

Attachment 2 Chiller Test Setup with Fan Blowing at Paper in Hand

Engineer Monitoring the Test at Chiller Manufacturer