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Dls04e 0102
Dls04e 0102
Economic Appraisal
energy
energy
performance
Kaeser Kompressoren 2000
performance
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4. Economic Appraisal
84 % 73 %
65-73 % 76-84 %
87 %
78-87 %
2%
7500 h/a
Basis
power costs: depreciation period: interest:
Kaeser Kompressoren 2000
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4. Economic Appraisal
FAD
????
ISO ...
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4. Economic Appraisal
Standards
Free air delivery at the airend to ISO 1217 : 1996 Annex B - without air filter - without transmission losses (gearing/V-belts) - without power consumption of fan - without internal unit losses (fluid separator, cooler)
Free air delivery (FAD) of the overall package at max. gauge pressure at the air outlet to ISO 1217 : 1996 Annex C - all internal losses accounted for - FAD calculated with reference to inlet conditions
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4. Economic Appraisal
over +/- 4 % +/- 5 % +/- 20 % 15 The above tolerances include the manufacturers tolerances for the compressor including measurement tolerances. *) if given by the manufacturer
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4. Economic Appraisal
below 10 kW
10 to 100 kW above 100 kW
+/- 6 %
+/- 5 % +/- 4 %
+/- 7 %
+/- 6 % +/- 5 %
+/- 20 %
+/- 20 % +/- 20 %
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4. Economic Appraisal
Package
discharge pressure p2 discharge volume V2
discharge temperature T2
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4. Economic Appraisal
internal motor losses, accounted for in the motor efficiency Motor shaft output power: mechanical force in kW that the motor transmits into the shaft Drive losses of the cooling fan
Kaeser Kompressoren 2000
4. Economic Appraisal
FORMULA
kW
CALCULATION
kW 0.
kW 0.
efficiency
0.
+
sum of output power of separate fans fan motor efficiency
kW
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4. Economic Appraisal
FORMULA
CALCULATION
m3/min
specific power
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4. Economic Appraisal
INPUT
air consumption service hours per year: (1, 2 or 3 shift operation) kWh price incl. provision
m3/min
FORMULA
CALCULATION
x
kW/(m3/min) m3/min
h/year
specific power
kWh price
x
h/year /kWh
/ kWh
per year
power costs
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4. Economic Appraisal
insulation class F
insulation class B
105 EPACT 80 Energy Policy Conservation Act 60 D temperature (K)
4. Economic Appraisal
spec. power kW/min m
7,0
airend 1
6,5
6,0
5,5
0
Kaeser Kompressoren 2000
500
1000
9
1500
14
2000
19
2500
24
3000 min
-1
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4. Economic Appraisal
spec. power
kW/min m 7.0
airend 1 6.5
6.0
airend 2
airend 3
airend 4
14
Kaeser Kompressoren 2000
18
23
30
FAD in m/min
14
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4. Economic Appraisal
spec. power kW min m
7,0
6,5
6,0
optimum operating range* *airend too small high speed bad specific power shorter life lower purchase price higher total cost of compressed air generation Kaeser Kompressoren 2000
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4. Economic Appraisal
power costs (%)
100 ca. 6%
ca. 4,5% 90
ca. 10%
80
ca. 10%
Equipping the compressor with a modern airend, efficient power transmission and an EPACT motor
70
60
4. Economic Appraisal
Performance characteristics
Turbo compressor - screw compressor
160
Spez. Leistung Schraube kW min/cbm Spez. Leistung Turbo kW min/cbm 140 Normalvolumen cbm/min Massenstrom kg/min
Relationship: air delivery referred to normal volume or as mass air flow to specific power at changing inlet temperatures
7,5
8,5
120
7
kW min/cbm
100 8
80
kg/min cbm/min
6,5
7,5
60
40
20
5,5
6,5
0 100 8 Ansaugtemperatur C 15 25 35
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4. Economic Appraisal
Performance characteristics
Oil-cooled - oil-free screw compressors at 7 bar (g)
4. Economic Appraisal Cooling: costs for air and water - cooled units
Cooling costs
132
Basis: service hours 4000 h/a water costs 0.20 /cbm kWh price 0.09 /kWh
160
Air Water
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4. Economic Appraisal
500 250
200 400 150 300 100 200
100
50
90
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4. Economic Appraisal
Comparison of specifications
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Technical specification Units Compressor model Number of compressors Power transmission B (belt), G (gear), D (direct) Constructional type Manufacturer of airend or block Airend or block speed min-1 Cooling air/water Working pressure bar (g) Free air delivery at max. gauge working pressure l/sec Free air delivery at max. gauge working pressure m3 /min Free air delivery at max. gauge working pressure m3 /h Motor output power kW Compressor motor efficiency % Number of separate fans Motor output power per fan motor kW Fan motor efficiency % A B C D
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4. Economic Appraisal
Comparison of specifications
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Technical specification Power consumption of compressor motor (12 x 100 /13) Power consumption of fan motors (14 x 15 x 100 /16) Overall power consumption under full load (17+18) Overall power consumption under off load running Compressor drive motor speed Cooling air volume Cooling water consumption (at Delta t cooling water = .... K) Required compressor unit floor space Total oil content Oil change interval Hourly compressed air demand Service hours Annual compressed air demand (27 x 28/ 1000 ) Full load hours (29 x 1000 /11) Off load running hours Units kW kW kW kW min-1 m3/h m3/h m2 l h m3/h h/year 1000 m3/year h/year h/year A B C D
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4. Economic Appraisal
Calculation of costs
36 Service of capital (package value/1000 x service of capital factor) 1) KA = / 1000 x KB = / 1000 x KC = / 1000 x KD = / 1000 x 37 Full load power costs (19 x 30 x 33) A= kW x B= kW x C= kW x D= kW x 38 Off load running power costs (20 x 31 x 33) 39 Water costs (23 x (30 + 31) x 34) 3 A= m /h x B= m3/h x C= m3/ h x D= m3/h x
/kWh /m3 /l
D
/ / / /
/ / / /
m3 = m3 = m3 = m3 =
1) See Formulas and tables for service of capital (transparency no. 25)
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4. Economic Appraisal
Calculation of costs
40 Oil costs (25 x ( 30 + 31 )/ 26 x 35 A= lx B= lx C= lx D= lx 41 42 43 44
Maintenance costs 2) Sum of all costs (36 bis 41) Compressed air index (42 / ( 29 x 1000 ) Extra costs for more efficient unit Remarks on the evaluation
/ year / m3 / year
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4. Economic Appraisal
Calculation of costs
Formulas and tables for service of capital
K a A n p = = = = = package value / 1000 x a A x [1/n + p/100 x (n+1)/(2 x n) ] / year package capital ( =1000 ) depreciation period in years interest in %
9 150 156 161 167 172 178 183 189 10 139 144 150 155 161 166 172 177 11 121 127 132 138 143 148 154 159 12 115 120 125 131 132 142 147 152
"Service of capital factor a per 1000 package value" Years 5 6 7 8 7% 242 208 183 164 8% 248 214 189 170 9% 254 219 194 176 10% 260 225 200 181 11% 266 231 206 187 12% 272 237 212 193 13% 278 243 217 198 14% 284 248 223 204 If n = years and p = % then a =
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4. Economic Appraisal
User: Air consumption Service hours Interest Depreciation period Power costs Cooling water costs Oil costs Maintenance cost calculation Oil cost calculation m /a*1000 h/a % a /kWh /m3 /litre Yes/No Yes/No 5601,6 8000 0 0 0,10 0,00 2,00 No Yes Package1
Motor output power at max. pressure kW (g) Motor efficiency % Fan power at max. ventilator thrust kW Motor efficiency % Power consumption at max. pressure kW (g)
2,00 2,00 0,00 0,00
75,00 94,10 0,00 0,0 79,70 6,830 17,80 91,00 19,56 90,00 0,00 70 4000 8000,00 0,00 0,00 0,00 0,00 0,00 280,00 0,00 0,00 63761,96 0,00 64041,96
74,40 93,90 2,15 82,00 81,86 7,537 20,00 90,90 24,62 90,00 0,00 26 1500 8000,00 596,69 740,33 6662,98 0,00 0,00 323,68 0,00 0,00 70368,32 1823,00 72515,01
75,30 94,50 2,60 82,00 82,85 7,478 18,20 91,40 23,08 90,00 0,00 80 4000 8000,00 425,99 757,40 6816,61 0,00 0,00 367,34 0,00 0,00 69812,11 1748,32 71927,77
0,00 0,00 0,00 0,00 0,00 0,000 0,00 0,00 0,00 0,00 0,00 0 0 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,000 0,00 0,00 0,00 0,00 0,00 0 0 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
kWmin/m
Package2
Package3
Package4
Package5
Package model CS 121 / 8 Manufacturer KAESER Block or airend manufacturer KAESER Block/airend model S 2c Construction " "=oillubsc;1=oilfrscr;2=recip;3=turb;4=rot vane No. of base load units No. off No. of peak load units No. off " "= air; 1= water Cooling Separate fan motor Yes/No NO Max. working pressure (g) Min. working pressure (g) bar bar
COMPETIT COMPETIT 1 2
Motor output power in off load running kW Motor efficiency % Power consumption in off load running kW Percentage standstill/off load running % Cooling water consumption Oil content Oil change interval m /h l h
0 1 0 0 YES
0 1 1 0
0 0 0 0
0 0 0 0
Full load hours under base load h Full load hours under peak load h Off load running hours h Hours at standstill h Purchase price Capital costs Oil costs Maintenance costs Cooling water costs Power costs under full load Power costs in off load running Overall costs /a
8 7 11,08 6200 0
0 0 0,00 0 0
0 0 0,00 0 0
Air delivery at max. pressure (g) m /min Stage 1 block/airend speed Stage 2 block/airend speed min min
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