MEP201

Mechanical Engineering Drawing

1st semester 2005-06

S R Kale
Lecture

Wiring Drawings

Wiring - Applications
Power to equipment (grid, back-up) -

Connecting computers or DAS Power to computers, instruments, Product wiring (industrial/consumer); P-control
Illumination Plant
IC engine, CNC lathe, Robot, Injection molding m/c, Aircraft (300 km), Automobile, Washing machine, Domestic, Laboratory, Factory, Office, Power plant, refinery, food processing, paper mill,

motors, generators, arc welding, furnace, lathe, A/C,

Safety - fire

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Wiring drawings
Input information
Schematic, P&I drawings Equipment G.A. drawings Layout drawings Logic for interlocks

Wiring outputs

Wiring schematic/diagram Wiring/Cable routing (to scale, with BoM)

Teams of
Electrical, I & C, civil, engineers
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Types of wiring
Power supply and transmission I & C signal Telephone Data cables

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Wiring - Construction
Conductor
Copper and Cu -alloys Aluminum Optic fiber

Sheath (insulation, protection, mechanical strength)

Plastic, PVC Armored Fabric

Diameter, single-multi core, strand, bend-radius

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Wiring Piping
Similar methodology

Schematic Line diagram Use G.A. of equipment + layouts Prepare routing drawing - 3-D or plan-elevation Provide supports and joints Get Bill of Materials

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Types of wiring diagrams

Wiring schematic (One-line diagram)
Power connections

Control system diagram

Interlock wiring / Sequence control wiring

Data bus

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Power
Power Supply - available at one location. Power Demand supply to each equipment. A.C.
No. of phases: 1 or 3 Voltage: 240, 415 V; 3.3, 11, 25, 220, 400, 600 kV Frequency: 50 or 60 Hz.; 400 Hz

D.C.

3, 5, 6, 9, 12, 14, 24 V (cars, computers, TFT, instruments) 1500 V, 500 kV (HVDC)

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Wiring Elements
Wires / Cables Devices
Switch, Fuse, Meters, Relays, Circuit breakers,

Equipment
Consuming: Lamp, T/L, motor, heater, Production: Generator, battery, SPV, Transmission: Transformer, converter,

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Domestic wiring
E L N

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Domestic Wiring
ARCHITECTURAL DRAWING/LAYOUT

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Domestic Wiring

MCB

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Industrial wiring
3 phase, 440 V or more, R-Y-B

Circuit breakers Relays Motor starters Switchgear Cable size Transformers CT, VT Panel with meters

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Industrial wiring
Layouts and routing (similar to piping) Cable trench Cable tray Cable gallery Towers

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Industrial wiring

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Wiring Haywire
Missing wires mid-way through construction Long routing of wires extra cost Interference with equipment, piping and structure Wrong type of cables Not enough space to lay cables or provide bends

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Summary
Output of wiring diagrams: Cable sizes and lengths Routing cable gallery, cable trench designs Relay room and cabinets Electrical panels and cabinets Switchgear Scope of supply Detailing for civil and mechanical works

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