Professional Documents
Culture Documents
Lean Management
Lean Management
Lean Management
Starts in factory
• Production plan based on demand forecast
• Material procurement to meet production plan
• Material receipt and inspection
• Storage of materials and components till required for
processing
• Actual production in various process stations with stress on
maximizing production
• Storage of components required for assembly
• Assembly , final inspection and packaging
• Storage of finished goods in company godowns and zonal
depots
• On the shelf in retail outlets.
• Improved quality
• Higher through put
• Better efficiency
• Higher profitability.
7 Types of waste
Basic Objective of LMS is to do more and more with less and less
human effort, less equipment, less time and less space. At the same
time coming closer and closer to providing customers what exactly
they want.
Order cash
Time line
Since the customer pulls the product, it is also called pull system of
manufacture.
Key Principles
Key Principles
5. Minimize storage. If you have the space, it will surely get filled.
Thus, continuously minimize your storage space for raw material,
WIP, finished goods and spare parts throughout the supply chain.
Key Principles...
• JIT
• Total productive maintenance
• 5S
• Process optimization
• Visual Controls
• Streamlined layout
• Standardized work.
• Batch size reduction
• Quality at the source
• Point of use storage
• Quick changeover
• Pull and Kanban