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FAN Presentation 06.04.11
FAN Presentation 06.04.11
FAN Presentation 06.04.11
GENERAL ASSEMBLY
1. 2. 3. 4. 5. 6.
Inlet Box Impeller casing 1 Intermediate section Shaft coupling hubs Impeller 1 Impeller 2
7. Impeller casing 2 8. Diffuser 9. Fan Motor 10. Floating Shaft 11. Coupling guard
Erection procedure
1. Clean up the concrete foundation and the surrounding area. 2. Ensure that the holes for the foundation bolts are clean and free from water and foreign objects.
Inlet Box
3. Lift and move the inlet box assembly into position above the foundation. 4. Match the Fan center line & correct level.
Impeller Casings 1
5. Fix the Impeller casing 1 with Inlet box.
Intermediate Section.
6. Put the foundation bolts in the intended holes in the footplates of the intermediate section. 7. Mount and fasten the impeller casing 1 ( lower part) preliminary to the intermediate section.
Coupling
8. Put the coupling on the main shaft of the rotor assembly
Rotor assembly
9. Lift the rotor assembly and put in position in the intermediate section. 10. Support the impeller 1 in elevated position in the intermediate section by hydraulic jack
11. Fasten the bearing housing of the locating bearing preliminary to the intermediate section. 12. Mount and fasten two impeller blades in horizontal position on impeller 1 and check the clearance between impeller blade and lower casing.
13. Elevate the rotor assembly at the inlet box side to fit the bearing pedestal in the inlet box..
14. Move the intermediate section with rotor assembly towards the inlet box till the flanges of inlet cabinet and Impeller casing touches.
16. Adjust the intermediate section footplates on the foundation and put down the intermediate section assembly on the foundation.
17. When the alignment is satisfactory, fit the foundation bolts with nuts on both sides of the foot plate.
18. Mount and fasten the remaining impeller blades on impeller 1 and impeller 2.
19. Mounting impeller casings and upper part of the intermediate section
Diffuser
21. Install main motor, flying shaft and coupling. 22. Verify the alignment of the complete assembly. 23. Lift and move the diffuser into position onto the foundation. 24. Move the diffuser towards the fan casing. 25. Verify the position of the diffuser and adjust if necessary. 26. Fasten the diffuser to the impeller casing
PA FAN erection.
Start-up Procedure
Proceed as follows: 1. Ensure that all measures on the fan motor are carried out according to the motor manual. 2. Initiate the start sequence for the fan from the DCS / Control room. Start sequence: combined oil unit start outlet damper close blade pitch set to minimum 30 min. delay due to the conditions main motor start outlet damper open blade pitch set to achieve desired pressure blade pitch set to automatic mode 3. Ensure that the inlet and outlet dampers are open. 4. Ensure that the combined oil unit has started. 5. Enter date and time of first start-up in the commissioning report. 6. Ensure that the fan motor is up to operating speed within stipulated time. For stipulated time, see the motor manual. 7. Ensure that no alarms are active.
<0.2 mtr.
>5 Bar
<1.5 kg/cm2 <0.7 l/min <0.5 l/min >70 C >95 C >4.5 mm/s RMS
Maintenance Schedule
Description
Unit
Value
Flow rate
Temperature Density Inlet pressure Pressure rise Outlet static pressure Power ratting Efficiency Speed
m3/s
deg C kg/m3 pa pa pa KW % RPM
171.30
48 1.054 -188 4142 3953 1025 84 1490
Assembly drawing
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Flexible connection, Inlet Inlet box Impeller casing Diffuser Flexible connection , outlet Motor and motor stand Main bearing assembly Impeller Control mechanism Combined oil unit Control cabinet Coupling Transition
Erection procedure
1. Lift and move the inlet box assembly into position above the foundation. 2. Put the foundation bolts in the intended holes in the footplates of the inlet box. 3. Adjust the inlet box footplates on the Foundation and put down the inlet box assembly on the foundation. 4. Adjust the inlet box footplates on the foundation and put down the inlet box assembly on the foundation. 5. Adjust the flange of the inlet box (facing the impeller casing) in the vertical position.
Verify the vertical position of the plate for attachment of the bearing flange. Put the foundation bolts in the intended holes in the motor stand footplates. Adjust the motor stand footplates on the foundation and put down the motor stand assembly on the foundation. Attach the flange seal (glass fiber) on the inlet box flange.
Location of flange
Shaft erection
Put the coupling on the shaft end of the main bearing assembly. Install the lubricant fittings and the electrical connections for the temperature and the vibration monitoring system.
Lift the bearing assembly into the inlet box. Fit and fasten preliminary the bearing assembly to the flange in the inlet box on the pedestal and on the motor stand. Verify that the centre line of the shaft is aligned with the centre line of the fan assembly (including motor) and that it is horizontal (tolerance 10 mm).
When the alignment is satisfactory, fasten the foundation bolts to the inlet box and the motor stand footplates. Perform the pre-grouting of the foundation bolts for the inlet box and the motor stand. When the grouting has hardened, lower the nuts under the foot plate about 10-15 mm and tighten the upper nuts. Finally re-check the alignment and adjust if necessary.
Fit the seal ring onto the inlet box, concentric to the shaft. Fit the lifting eyes onto the impeller as shown in Figure 9. Lift the impeller and fit it onto the shaft using the mounting tools in the toolbox. Secure the impeller with the shaft end plate. Re-check the alignment. Mount and fasten the impeller blades on impeller. 1. Seal ring 2. Lifting eyes 3. Shaft 4. Impeller casing
Install the electric motor. Fasten the foundation bolts to the inlet box and the motor stand. Mount and fasten the lower and upper part of the impeller casing preliminary to the inlet box. Remove the transport support bars. Adjust the impeller casing to achieve valid tip clearances.
Fasten the lower and upper part of impeller casing to the inlet box Perform the final check of the tip clearances and enter measurements in the tip clearance report. Perform the final grouting of the foundation bolts for the inlet box and the motor stand. Fasten the main bearing assembly to the flange in the inlet box on the pedestal and on the motor stand. Complete the lubricating tube installation to the bearing assembly Verify the position of the diffuser and adjust if necessary.
Secure the rotating union in a vise and fit the three hoses to the rotating union. Fit the rotating union onto the hydraulic cylinder (control mechanism). Connect the hoses to the hydraulic supply and return pipes inside the diffuser. Change the oil in the oil unit. Change the oil filters. Fit the proportional valve instead of the flushing plate on the oil unit.
ID FAN FOUNDATION
mmWC
mmWC RPM C KW
-300
10 960 200 1042 SKF 22234 cc/w33/c3 SKF 22234 cc/w33/c3 SOFN 234 BF SOFN 234 BL
Erection procedure
Ensure that the concrete foundation has been made at site as per general assembly drawing. Check foundation for evenness , and its different levels. Mark centre lines of fan and foundation pockets on the foundation. Place lower part of casing and base frame. Fasten the foundation bolts with base frame. Place the bearing with impeller shaft on the base frame and bolt with it. Check the horizontal level of bearing and center to center & diagonal distance of bearing. Bolt the bottom half of the casing with inlet box. Install top casing and inlet cone. Check the center line of casing, shaft and impeller axis with respect to base frame and bearing pedestals.
Fix the inlet damper and flexible connections. Fix the coupling on the impeller and motor fan shaft Align the motor with respect to Fan shaft. Fix cooling disc with cover, shaft cover and coupling cover. After completing installation and alignment ,final grouting of the foundation bolts shall be carried out.
>100 C
>110 C.
Thank you